Hydromatic HPGR200 Скачать руководство пользователя страница 4

4

cutter (14) lifts off impeller (9)
and is held from rotation by
pin. Unscrew impeller (9) from
shaft in same manner as 
radial cutter (13).

8. Clean all parts thoroughly

before proceeding with 
assembly. Replace case (20),
but do not replace cutter ring
(15) at this point.

9. Replace cutter ring (15) and

cutter ring retainer (16). Screw
down with screws (17).

10.Plug pump into power and

operate for a few seconds only
to ensure parts are not rubbing.

Replacing Seal:

1. Drain the oil from the pump by

removing the fill plug (5)
located on the side of the
motor housing (7).

2. Remove the volute and cutters

per the instructions listed
under the replacing grinder
parts section in this manual.

3. To remove the impeller (9),

secure the shaft by a flat 
bladed screwdriver into slot on
end of the shaft. Hold a wood
block against the impeller vane
and tap it with a hammer until
it spins off.

4.  Remove the seal (24) rotating

elements by sliding the spring
bellows off the shaft, then
using two screwdrivers, slide
the carbon seal assembly off
by prying on the retaining ring.

5. Using a screwdriver, break the

old stationary portion of the
seal (24) to allow for removal. 

6.  Take the stationary portion of

the new seal (24), and lube the
rubber material with good
quality dielectric oil.  Press 
the stationary portion of the
new seal into the seal/bearing
plate (21).

CAUTION:  Do not reuse old
seal parts. Replace all parts
with new.  Mixing old and new
parts could cause immediate
seal failure.

7.  Using a good quality dielectric

oil, lube the rubber material on
the carbon seal assembly (24)
and press it on the shaft.  Place
the spring bellows on the shaft
as removed. 

8.  Using a pressure gauge with a

fill stem, pressurize the motor
housing no more than 7 psig
with dried air and check for
leaks.  If after several minutes
the gauge reads the same,
the seal is good and you can
continue with assembly.  

NOTE: It is normal to observe
some air bubbles in the seal
area initially as the seal seats. If
bubbles do not stop within a few
seconds, the seal is either not
properly installed or is damaged.

9. Reassemble the cutter and

volute as outlined in the
replacing grinder parts section
of this manual.

10.Refill motor housing with 

a good quality paraffinic 
oil (25). Fill the motor housing
so that the tops of the motor
windings have been covered,
but leave an air gap to allow
for expansion of the oil.

NOTE: When applying power,
be sure the pump is restrained
from turning by holding the
pump at  the motor housing, or
by clamping it in a holding
fixture.

WARNING: Severe injury may
result from accidental contact
with moving cutters. Keep
clothing, hands and feet away
from cutters any time power
is connected to the pump.

U.S. GPM

M /HR

3

HEAD

(FEET)

HEAD

(METERS)

0

15

30

45

60

75

90

105

120

10

15

20

25

30

35

40

7.5

0

15

22.5

30

37.5

45

52.5

60

2.5

5

7.5

10

12.5

15

5-3/8"

DIA.

0

5

4-1/4" DIA.

PERFORMANCE CURVE

Содержание HPGR200

Страница 1: ... Grinder Pump HPGR200 NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Pump Installation and Service Manual ...

Страница 2: ...NG Risk of electrical shock this pump has not been investigated for use in a swimming pool 3 WARNING SEE installation and service manual for proper installation 4 WARNING To reduce risk of electrical shock pump is provided with grounding wire Be certain that it is connected to ground 5 WARNING Hazardous moving parts To reduce the risk of injury disconnect power before servicing pump 6 CAUTION To r...

Страница 3: ...zed Hydromatic service or repair center As the motors are oil filled no lubrication or other maintenance is required Pump should be checked every quarter for corrosion and wear Starting the Pump WARNING Severe injury may result from accidental contact with moving cutters Keep clothing hands and feet away from cutters any time power is connected to the pump To start the pump perform the following s...

Страница 4: ...1 CAUTION Do not reuse old seal parts Replace all parts with new Mixing old and new parts could cause immediate seal failure 7 Using a good quality dielectric oil lube the rubber material on the carbon seal assembly 24 and press it on the shaft Place the spring bellows on the shaft as removed 8 Using a pressure gauge with a fill stem pressurize the motor housing no more than 7 psig with dried air ...

Страница 5: ...ischarge pressure 1 Air or gases in liquid 2 Impeller damaged 3 Incorrect impeller diameter 4 Speed too low Pump overloads motor 1 Specific gravity or viscosity of liquid too high 2 Speed too high 3 Head lower than rating pumping too much liquid 4 Pump clogged 5 Defective bearings 6 Defective impeller Pump is noisy 1 Defective bearings 2 No axial clearance between impeller and volute 3 No diametra...

Страница 6: ...6 HPGR200 Typical Installation NO PANEL REQUIRED ...

Страница 7: ...ionary Cutter 1 16 07763 000 1 Cutter Retainer 1 17 00030 004 1 Screw 3 18 05570 005 1 Impeller Washer 1 19 14885 000 1 Impeller Screw 1 20 10957 000 2 Volute 1 21 14569 000 1 Bearing Housing 1 22 00077 011 1 O ring 1 23 00834 023 1 O ring 1 24 14573 000 1 Shaft Seal 1 25 24709110000 Paraffinic Oil 0 90 NOT 00589 002 1 Eye Bolt 2 SHOWN 01032 002 1 Hex Nut 2 For Automatic Operation NOT 14595 020 1 ...

Страница 8: ... and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered No request for service will be accepted if received after the Warranty Period has expired This warranty is not transferable EXCEPTIONS Hydromatic Special Application Pumps Battery Back Up Sump Pumps Filtered Effluent Pumps Grinder Pumps and 2 1 2 Se...

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