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7

 

 

HH

-

25000 V

-

Hull V Frame 

 

Part

 

Description

 

Expected Quantity

 

Tank Assembly

 

HH

-

3000

 

TANK

-

 HARBORHOIST GEN 1.5

 

10

 

HHE

-

2650

 

KIT BOX, HARBORHOIST MAX TANK SET

 

5

 

HH

-

2601

 

TOP PLATE 

-

 HH  GEN 1 MOD

-

 ALUMINUM

 

10

 

HH

-

LPL

-

1024

 

GASKET 

-

 TOP HARBORHOIST

 

10

 

HH

-

LPL

-

1028

 

GASKET 

-

 UNDERNEATH 

-

 HARBORHOIST

 

20

 

HH

-

7103

 

GASKET 

-

 BOTTOM 

-

 HH MAX

 

20

 

HH

-

LPL

-

1025

 

STRAP PLATE 

-

 ALUMINUM HARBORHOIST

 

20

 

HH

-

7101

 

TOP CLAMP 

-

 RECEIVER HARBORHOIST

 

20

 

HH

-

7102

 

CHANNEL 

-

 SUPPORT HH MAX 

-

 ALUMINUM

 

20

 

Cross Beams

 

HH

-

4304

 

CROSS CHANNEL 

-

 3IN SQ. 104IN. V CENTER

 

10

 

HH

-

4348

 

CROSS CHANNEL 

-

 3IN SQ. V CENTER AUX ASSIST

 

5

 

HHE

-

7108

 

KIT

-

OVERLOAD BEAM KIT 

-

 SINGLE BEAM 

 

5

 

Walkway

 

HH

-

1428

 

WALKWAY PANEL 

-

 HARBORHOIST G1.5

 

49

 

HH

-

2515

 

SUPPORT

-

WALKWAY HARBORHOIST

 

10

 

HH

-

LPL

-

1034

 

BEAM 

-

 48IN SPAN 

-

 ALUM. HH.

 

8

 

HH

-

LPL

-

1033

 

TUBE 

-

 SPACER, 3X3 ALUMINUM

 

4

 

HH

-

2525

 

END CAP

-

 HH WALKWAY

 

4

 

Hull Pads

 

HHE

-

2668

 

KIT, HARDWARE, HULL PAD TANK SET ALUMINUM BUNKS

 

5

 

HH

-

2916

 

HULL PADS, ALUMINUM 16FT, HARBORHOIST

 

2

 

HH

-

2912

 

HULL PADS, ALUMINUM 12FT, HARBORHOIST

 

2

 

HH

-

LPL

-

1013

 

BRACKET 

-

 HULL SUPPORT 

-

 STD. HH

 

2

 

HH

-

2925

 

BRACKET, HULL SUPPORT 25FT LONG (NON DRILLED)

 

2

 

Control

 

HH

-

2760X

 

CONTROL 

-

 HARBORHOIST GEN 1.5 6V EXTERNAL SENSOR

 

1

 

HH

-

2517

 

CONTROL STAND HARBORHOIST GEN 1.5

 

1

 

HHE

-

2655

 

KIT, HARDWARE, CONTROL HARDWARE HH MAX

 

1

 

3072517

 

HOSE 

-

 RUBBER 1

-

1/4 in. ID X 100 ft. 

-

 CUT

 

1

 

3072516

 

HOSE 

-

 RUBBER 1

-

1/4 in. ID X 50 ft. 

-

 CUT

 

1

 

HHE

-

7119

 

KIT 

-

 HARDWARE 

-

 PLUMBING ADDITIONAL MAIN MODULES

 

3

 

Auxilary Tanks

 

HH

-

7106

 

I

-

BEAM 

-

 6061 ALUMINUM 3 X 2.5 X .26/.15 X 25FT (NON 

2

 

HHE

-

7117

 

KIT 

-

 HARDWARE 

-

 HOSE CLAMPS AND TEES, 1 AUX. TANK

 

1

 

HHE

-

7112

 

KIT 

-

 HARDWARE 

-

 AUXILARY TANK

 

3

 

HHE

-

7116

 

KIT 

-

 HARDWARE 

-

 HOSE CLAMPS AND TEES, DUAL AUX 

1

 

HH

-

5130

 

AUXILARY TANK ASSY 

-

 HARBORHOIST 48X96X36

 

3

 

Chart 4: PARTS LIST—

 25000

 

Содержание HarborHoist 20000

Страница 1: ...1...

Страница 2: ...on average Review all parts hardware and required tools before beginning assembly Don t forget safety first If you have questions contact the Technical Support Team at 1 800 825 3379 Legend Requires c...

Страница 3: ...pleting final assembly at the launch site might be logistically simpler Other items to consider Does the launch site allow commercial work Do you need a permit to work and or launch at the ramp or doc...

Страница 4: ...4 14 5 25000 5900 10 3 4 8 3 28 12 6 9 4 14 5 Lifting Size Max Beam of Boat Max Lift Width Recommended Min Slip Width Cross Beam in Max Recommended Boat Length Water Depth Required Overall Length of L...

Страница 5: ...d Tools 5 16 Socket Wrench Driver Drill Impact Driver 7 16 Socket Wrench Driver 7 16 Drill Bit tin coated high helix 6 cut length recommended 9 16 Deep Socket Wrench Driver Hammer Rubber Mallet 3 4 De...

Страница 6: ...IST 8 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY 4 Hull Pads HHE 2668 KIT HARDWARE HULL PAD TANK SET ALUMINUM BUNKS 5 HH 2916 HULL PADS ALUMINUM 16FT HARBORHOIST 2 HH 2912 HULL...

Страница 7: ...HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY 4 Hull Pads HHE 2668 KIT HARDWARE HULL PAD TANK SET ALUMINUM BUNKS 5 HH 2916 HULL PADS ALUMINUM 16FT HARBORHOIST 2 HH 2912 HULL PADS...

Страница 8: ...rass Hex Nut 1 2 13 Lock Washer 1 2 18 8 SS Lifting Ring 1 5 x 4 SS Nylock Nut 1 4 20 SS x4 Top Gasket Top Plate Flat Washer 1 4 Part Hardware Required Quantity HH LPL 1502 Nyloc Nut 1 4 20 SS 4 HH LP...

Страница 9: ...NOTE Only hand tighten brass hex nuts on top of the U Bolts They will be removed later to assemble the walkway Lock Washer 3 8 x8 Brass Hex Nut 3 8 16 x8 U Bolt 3 8 16 x 3 x 6 x4 Strap Plate x2 Walkwa...

Страница 10: ...et IMPORTANT Tighten the nut against the nylon bushing so the bolt cannot rotate This will make it easier to as semble the bottom tank gasket plate U Bolt Lock washer Strap Support Channel Bottom Gask...

Страница 11: ...right 5 Tighten the Bottom Side Bolt Assembly until snug see right 6 Torque the Top Side Brass Nut to specification drawing the as sembly into the recess of the tank 7 Torque the Bottom Side Bolt Asse...

Страница 12: ...Chart 7 for spacing hull pads In combination these will give you the draft of the lift needed for your vessel Be careful not to overshoot the desired alignment since backing off the Stub Tube can cau...

Страница 13: ...alignment Verify the tanks are separated enough to accommodate the cross channel in STEP 6 c 68 25 68 25 68 25 68 25 The minimum beam of the lift is calculated by adding 34IN to the beam of the boat...

Страница 14: ...om tank Set 1 to tank Set 5 as shown below to ensure they are square 4 After confirming the lift is square and all assembly for Steps 6 b and c are completed tighten all hardware completely Set 1 Set...

Страница 15: ...slots Add walk way supports to tank Set 2 and tank Set 4 and then add walkway supports to tank Set 1 and tank Set 5 Thus working from the middle out See Figure A 4 Confirm the Span Beams are centered...

Страница 16: ...MBLY Part Parts Required Per Tank Quantity HH 7101 TOP CLAMP RECEIVER HH 2 HH 3404 CROSS CHANNEL 3IN SQ 104IN LONG ALUMINUM 2 Support Channel Top Clamp Receiver Spacer 1 2 Brass Hex Nut Nyloc and 1 2...

Страница 17: ...s for the pad separation at the far left of the chart Pad separation is measured from the inside of the hull pads Aligning the Hull Pads Place the hull pads as wide as possible while maintaining clear...

Страница 18: ...posite side Hull Pad In some applications the Hull Pad will align such that the Hull Support Bracket is directly over the AUX tank I beam If this occurs use 3 8 x 5 5 bolts not supplied to bolt the su...

Страница 19: ...rol Unit to the Control Stand Control Unit Control Stand AFT Control Stand Mount Part Hardware Required Quantity HH 1913 BOLT CARRIAGE 1 2 13 X 1 5 SS 4 HH 1916 WASHER LOCK 1 2 18 8 SS 4 2090208 WASHE...

Страница 20: ...Beam Drill two holes in the I Beam to align with the U Bolts 3 Run the U Bolt over the Cross Channel Assist into the AUX tank I Beam and loosely fasten it with the brass nut 4 Repeat these steps for e...

Страница 21: ...e AUX tank I Beam Loosely fasten all the U Bolts with brass nuts 11 After confirming the alignment is correct tighten the U Bolts These instructions only apply to standard 25K installations For a 20K...

Страница 22: ...onnection on the Control Unit 3 Connect hoses from the Stub Tubes on the third and fourth rear starboard tanks together via a tee Then run a hose from the tee to another tee connected to the rear star...

Страница 23: ...E ROUTING DIAGRAM Figure 4 25 000 LB HOSE ROUTING DIAGRAM T Tee NOTE Typical hose length from Stub Tube to tee is between 36 and 38 T Tee NOTE Typical hose length from Stub Tube to tee is between 36 a...

Страница 24: ...g plate with the supplied 6 3 8 self tapping screws 2 The sensor assembly should be oriented so the sensor is mounted FACE UP on the cross beam with the cable end of the sensor aft of the lift 3 Use z...

Страница 25: ...ay caps installed at the end of the walkway verify the tabs on the walkway end caps align with the slot STEP 13 INSTALL WALKWAY END CAPS AND WALKWAY PADS Walkway End Cap Walkway Cap Part Parts Require...

Страница 26: ...lack in the lines to allow the lift to raise and lower properly NOTE Use a good mooring rope with enough strength for the size of boat and lift being installed Use a minimum rope diameter of 3 8 for b...

Страница 27: ...derate to Rough water 1 2 wave action and or more than 3mph current If fitted with canopy use rough water bracket configuration On partial dock configuration connect as far aft as possible on the lift...

Страница 28: ...carriage bolt 1 2 lock washers and 1 2 Brass nuts STEP 16 MOORING POLE ASSEMBLY Parts Required Quantity Parts Required Quantity Hardware Required Quantity Square Mooring Tube 2 Dock Side Mooring Plate...

Страница 29: ...ture wear Part Hardware Required Quantity N A Washer Flat 2 O D 6 N A SS Nut Locking 2 N A Bolt 1 2 13 UNC SS 2 N A Sleeve Bearing Oil Embedded 2 STEP 17 CABLE ASSEMBLY INSTALLATION Part Parts Require...

Страница 30: ...110VAC 120VAC with at least 15 amps of service Keep children away from setup and assembly Do not become distracted or walk away from the lift during operation Do not overload the lift Make certain yo...

Страница 31: ...e level sensor Safety Shut Down mode and should be monitored constantly so it can be stopped manually See Operation Manual for details 5 Calibrate the level sensor by pushing and holding the UP and DO...

Страница 32: ...located with the transom at the end of the lift should never be forward of the center of the lift If this occurs another set of Main Tanks may be needed If the AUX tank is completely behind the CG of...

Страница 33: ...ning f Damaged by unauthorized attachments or modifications g Damaged by operation maintenance or repair of the product contrary to written instruc tions of HydroHoist h Damaged during shipment i Dama...

Страница 34: ...34 Appendix...

Страница 35: ...ist See Table 1 for weight of lift 2 You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads and then attached to a crane or fork lift 3 Always lif...

Страница 36: ...36...

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