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Assemblies and Parts Lists: 9-12

Steamatic 8800 TMU

engine assembly - View 1 of 5

figure 9-9.

7432 Rev. A

NOTES:
1. REFERENCE BOM'S:

610-003-575 ENGINE ASSEMBLY

REVISIONS

LTR

REVISION

CODE

DATE

BY

CHKD

APPVD

A

UPDATED VIEWS.

LRIP

11/20/2009

L.O.L.

C.I.R.

C.I.R.

87

1

WASHER, 1-1/16" I.D. SELF ALIGNING SPHERICAL 2 PC
SET

STEEL

000-174-105

- - -

86

11

WASHER, 5/16" FLAT

S. STEEL

000-174-049

- - -

85

1

WASHER, 7/16" LOCK

STEEL

000-174-022

- - -

84

6

WASHER, 1/4" LOCK

S. STEEL

000-174-019

- - -

83

16

WASHER, 5/16" S/S LOCK

S.STEEL

000-174-018

- - -

82

2

WASHER, 7/16" FLAT

STEEL

000-174-006

- - -

81

16

WASHER, 1/4" FLAT

S. STEEL

000-174-003

- - -

80

1

WASHER, #10 S/S FLAT

S. STEEL

000-174-001

- - -

79

2

VALVE, CHECK - DIVERTER CONTROL

PLASTIC

000-169-156

- - -

78

1

SHAFT, DAIHATSU 3" STUB

STEEL

000-150-168

- - -

77

1

SENSOR, 240°F N/C DAIHATSU

VARIOUS

000-149-545

- - -

76

1

THERMOSTAT

VARIOUS

000-149-023

- - -

75

8

SCREW, 6MM x 10MM LG. Z/P

STEEL

000-143-608

- - -

74

1

SCREW, 7/16"-14UNC x 2" LG. HEX HEAD

STEEL Z/P

000-143-587

- - -

73

2

SCREW, M6 x 65MM LG. HEX HEAD

STEEL

000-143-220

- - -

72

8

SCREW, 8MM x 25MM HEX HEAD GRD 10.9

STEEL

000-143-187

- - -

71

7

SCREW, 8MM x 20MM GR. 8.8 HEX HEAD

STEEL

000-143-185

- - -

70

1

SCREW, 1/4"-20UNC x 1/2" LG. WHIZ LOCK

STEEL

000-143-141

- - -

69

1

SCREW, #10-24UNC x 0.50" LG. HEX HEAD

S. STEEL

000-143-126

- - -

68

4

SCREW, 6MM X 20MM LG. SOCKET HEAD

STEEL

000-143-077

- - -

67

2

SCREW, 5/16"-18UNC x 1.00" LG. GRADE 8

STEEL

000-143-013

- - -

66

2

SCREW, 5/16"-18UNC x 3/4" Lg.

S. STEEL

000-143-012

- - -

65

1

TRIMLOK, 3/8" x 1/8" w/ END BULB

VARIOUS

000-131-131

- - -

64

1

PULLEY,Ø6.5" O.D. TRI-3VX SECTION

STEEL

000-109-124

- - -

ITEM NO.

QTY.

DESCRIPTION

MATERIAL

PART NO.

DWG. NO.

63

1

PULLEY, AK47-H

STEEL

000-109-040

- - -

62

1

PROTECTOR, OIL CATCH

STEEL

000-108-149

6778

61

1

PLUG, 1/8" BPT (BRITISH PIPE THREAD)

BRASS

000-106-126

- - -

60

1

PLUG, 3/8" NPT

BRASS

000-106-003

- - -

59

1

PLUG, 1/8" NPT

BRASS

000-106-001

- - -

58

2

NUT, 5/16"-18UNC NYLOCK

S.STEEL

000-094-038

-

57

1

NUT, 7/16"-14UNC HEX Z/P

STEEL

000-094-018

- - -

56

1

NUT, 1/4"-20UNC NYLOCK

S STEEL

000-094-009

- - -

55

2

KEY, 1/4" x 1-1/2" LG.

8630 STEEL

000-077-010

- - -

54

1

JET, CARB DAIHATSU SIZE #98

BRASS

000-076-089

- - -

53

1

HOSE, Ø1" I.D. COOLANT ELBOW

RUBBER

000-068-792

- - -

52

1

HOSE, Ø1" I.D. COOLANT ELBOW

RUBBER

000-068-792

- - -

51

1

HOSE, AIR CLEANER 2:5" LG.

VARIOUS

000-068-733

- - -

50

1

HOSE, UPPER RADIATOR

RUBBER

000-068-500

- - -

49

1

HOSE, Ø1" I.D. GREEN STRIPE - BULK

RUBBER

000-068-250

- - -

48

1

HOSE, Ø1" I.D. GREEN STRIPE - BULK

RUBBER

000-068-250

- - -

47

1

HOSE, Ø1" I.D. GREEN STRIPE - BULK

RUBBER

000-068-250

- - -

46

1

HOSE, Ø1" I.D. GREEN STRIPE - BULK

RUBBER

000-068-250

- - -

45

1

HOSE, Ø1" I.D. GREEN STRIPE - BULK

RUBBER

000-068-250

- - -

44

1

HOSE, Ø3/8" x 24" LG. PUMP DRAIN

VARIOUS

000-068-221

- - -

43

1

HOSE, Ø5/32" I.D. - BULK

RUBBER

000-068-030

- - -

42

1

HOSE, Ø5/32" I.D. - BULK

RUBBER

000-068-030

- - -

41

1

HOSE, Ø5/32" I.D. - BULK

RUBBER

000-068-030

- - -

40

1

HOSE, Ø5/32" I.D. - BULK

RUBBER

000-068-030

- - -

39

1

HOSE, Ø5/32" I.D. - BULK

RUBBER

000-068-030

- - -

38

1

HOSE, Ø5/32" I.D. - BULK

RUBBER

000-068-030

- - -

37

1

HOSE, Ø5/32" I.D. - BULK

RUBBER

000-068-030

- - -

36

1

HOSE, Ø5/16" I.D. - BULK

RUBBER

000-068-016

- - -

35

2

GASKET, THERMOSTAT HOUSING DAIHATSU ENGINE

VARIOUS

000-057-050

- - -

34

1

TEE, 1" BARB x 1" BARB x 1" BARB

NYLON

000-052-648

- - -

33

3

TEE, 3/16" PLASTIC VACUUM INSERT

PLASTIC

000-052-155

- - -

32

1

INSERT,3/4" X 1" HOSE

PLASTIC

000-052-125

- - -

31

1

INSERT, #F24

BRASS

000-052-109

- - -

30

3

ELBOW, 1" x 1" BARB

NYLON

000-052-091

- - -

29

1

ELBOW, 3/8" NPT STREET

BRASS

000-052-086

- - -

28

1

BUSHING, 3/8" NPT x 1/4" FPT

BRASS

000-052-061

- - -

27

1

ADAPTER, 3/8" FPT x 16mm MALE ENGINE OIL DRAIN

BRASS

000-052-058

- - -

26

1

FILTER, OIL B&S (COMES w/ ENGINE)

STEEL

000-049-014

- - -

25

1

ENGINE, 950G DAIHATSU

VARIOUS

000-047-019

- - -

24

1

HOUSING, RADIATOR SHROUD

STEEL

000-042-072

7506

23

1

CLAMP, 1" CUSHION LOOP w/ 7/16 MOUNT HOLE

VARIOUS

000-033-117

- - -

22

1

CLAMP, 1-1/2" CUSHION LOOP w/ 7/16" MOUNTING HOLE

VARIOUS

000-033-116

- - -

21

2

CLAMP, 2" CUSHION LOOP

S. STEEL

000-033-067

- - -

20

5

CLAMP, 1-1/2" CUSHION LOOP

S. STEEL

000-033-053

- - -

19

1

CLAMP, 1/2 WIDE X 1/2 TUBE

S. STEEL

000-033-046

- - -

18

16

CLAMP, SIZE #16 HOSE

S. STEEL

000-033-020

- - -

17

1

CLAMP,SIZE 4 MINI HOSE

S. STEEL

000-033-003

- - -

16

1

CAP, RADIATOR 3LC ENGINE - DAIHATSU (COMES w/
ENGINE)

STEEL

000-027-114

- - -

15

1

BUSHING, QD SDS STYLE

STEEL

000-020-070

- - -

14

1

BUSHING HQ 1-1/8

STEEL

000-020-055

- - -

13

1

BRACKET, OIL CATCH SUPPORT

ASTM A1008

CS TYPE B

000-015-999

7556

12

2

BRACKET, RADIATOR SUPPORT

ASTM A36

000-015-975

7482

11

1

BRACKET, ENGINE - FRONT

ASTM A36

000-015-974

7481

10

1

BRACKET, RADIATOR SUPPORT - RIGHT HAND

STEEL

000-015-787

- - -

9

1

BRACKET, RADIATOR SUPPORT - LEFT HAND

STEEL

000-015-766

- - -

8

1

BRACKET, RADIATOR SUPPORT MAXX - BLOCK MOUNT

STEEL

000-015-645

- - -

7

3

BELT, 3VX450 SUPER HC

VARIOUS

000-010-131

- - -

6

1

ALTERNATOR, DAIHATSU 700G & 950G (COMES w/
ENGINE)

VARIOUS

000-004-001

- - -

5

1

ADAPTER, THERMOSTAT HOUSING

6061-T6

000-001-033

4391

4

1

ASSEMBLY, FLYWHEEL PLATE

VARIOUS

- - -

7449

3

1

ASSEMBLY, EXHAUST

VARIOUS

- - -

7444

2

1

THERMOSTAT HOUSING - DAIHATSU ENGINE (COMES w/
ENGINE)

VARIOUS

- - -

- - -

1

1

COIL ASSEMBLY (COMES w/ ENGINE)

VARIOUS

- - -

- - -

ITEM NO.

QTY.

DESCRIPTION

MATERIAL

PART NO.

DWG. NO.

D

C

B

A

A

B

C

D

1

2

3

4

5

6

7

8

8

7

6

5

4

3

2

1

E

F

E

F

MACHINE

FINISH

125

DRAWN

CHECKED

APPVD

SCALE: 1:2

SHEET 1 OF 3

DRAWING NUMBER

PROPRIETARY INFORMATION

11015 47th Avenue West,

Mukilteo, Washington 98275

D

SIZE

TOLERANCES

.X= .1

.XX= .03

.XXX= .010

ANGULAR= 1°

BREAK ALL SHARP EDGES 0.005-.015

UNLESS OTHERWISE NOTED

DIMENSIONS ARE IN INCHES

PART NUMBER

CODE:

APPLICATION

NEXT ASSY

USED ON

L.O.L.

C.I.R.

09/29/2009

09/29/2009
09/29/2009

SEE NOTES

REV

ASSEMBLY, ENGINE

7432

A

C.I.R.

- - -

TITAN 575

7431

- - -

- - -

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Содержание Steamatic 8800 TMU

Страница 1: ...ual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of Steamatic Inc All rights reserve...

Страница 2: ......

Страница 3: ...tting Up the Steamatic 8800 TMU 2 5 Orientation of Fuel Pump 2 6 Cleaning Information SECTION 3 Precautions 3 2 Preparing the Carpet for Extraction 3 2 Rinse and Recover 3 3 Overwetting 3 3 Streaking...

Страница 4: ...arts List 9 26 Upper Dash Assembly Parts List 9 28 Lower Dash Assembly Parts List 9 31 Top Cover Assembly Parts List 9 32 Side Cover Assembly Parts List 9 33 Blower Heat Exchanger Assembly Parts List...

Страница 5: ...s 10 1 Parts Orders 10 1 Emergencies 10 1 Warranty Information SECTION 11 Blower 11 1 High Pressure Water Pump 11 1 Vacuum Tank 11 1 Chemical System 11 1 Control Panel 11 1 Vacuum and Solution Hoses 1...

Страница 6: ...5 3 Replace Center Inlet Check Valve with Modified Check Valve 5 10 Figure 5 4 Apply Grease and Install Valves 5 10 Figure 5 5 Replace Valve Cap and Torque to 95 ft lbs 13 m kgs 5 10 Figure 5 6 Separ...

Страница 7: ...gure 9 1 Machine Assembly 9 2 Figure 9 2 Frame Assembly View 1 of 5 9 3 Figure 9 3 Frame Assembly View 2 of 5 9 4 Figure 9 4 Frame Assembly View 3 of 5 9 5 Figure 9 5 Frame Assembly View 4 of 5 9 6 Fi...

Страница 8: ...ly 9 37 Figure 9 27 Diverter Valve Assembly 9 38 Figure 9 28 By Pass Valve Assembly 9 39 Figure 9 29 3 Way Valve Assembly 9 40 Figure 9 30 Flywheel Plate Assembly 9 41 Figure 9 31 Actuator Valve Assem...

Страница 9: ...engine exhaust diverter which allows for a non recirculating or dump less subsystem This dump less system a first in the carpet cleaning industry reduces the need to refill the fresh water tank or em...

Страница 10: ...nd service your Steamatic 8800 TMU Follow the directions carefully and you will be rewarded with years of profitable trouble free operation It is imperative that no section of this manual be overlooke...

Страница 11: ...lower exhaust in the cross flow heat exchanger Cleaning solution is then injected into the pressurized water stream and the heated 2 solution is delivered to the cleaning tool The solution is recovere...

Страница 12: ...aster Customer Service direct using the following phone numbers Hours Telephone Numbers E mail Addresses Monday Friday 425 775 7275 Service Tech Support techsupport hydramaster com 7 00 a m to 5 00 p...

Страница 13: ...ufacturer uses this WARNING symbol throughout the manual to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal...

Страница 14: ...ring the operation of the truckmount carbon monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of bui...

Страница 15: ...ing operations when the truckmount engine is running at the IDLE throttle position Failure to do so will increase the risk of serious component or engine damage Never operate the truckmount with the v...

Страница 16: ...m all freeze guarding procedures outlined in this digital Owner s Manual Many vehicles have critical components mounted directly below the floor that can easily be damaged Before drilling holes in the...

Страница 17: ...uty Group 24 500 CC Amps battery for this truckmount This is normally available from the installation dealer Prior to dropping your van off at the distributor for the truckmount to be installed have a...

Страница 18: ...he equipment package does not exceed the vehicle capacity Ensure installation of a safe fuel tap system and through floor fittings as provided by The manufacturer Ensure proper placement of the truckm...

Страница 19: ...t and shut down the truckmount 3 How to correctly clean with the truckmount 4 Where and how often to check and change component oil levels 5 Freezing damage and how to avoid it This includes explainin...

Страница 20: ...High 1 4 gph 5 3 litres hr Mid 1 2 gph 4 6 litres hr Ignition Keyless Vacuum Blower Tuthill 4007 Competitor Dual Splash Lubrication Oil Type Max Vac 12 Hg PneuLube or other ISO 100 rating Gear End Cap...

Страница 21: ...ft 0 635 cm High Temperature Lined Vinyl Cover 30 5 m Vacuum Hose 2 Vacuum Hose 100 ft 5 08 cm Vacuum Hose 30 5 m 1 1 2 Wand Whip Line 10 ft 3 81 cm Wand Whip Line 3 05 m Recovery Hose 10 ft 3 05 m Wa...

Страница 22: ...000 049 153 Filter Stainless Steel Vacuum Pump 1 000 052 050 Quick Connect 440 Male 3 000 052 051 Quick Connect 440 Female 2 000 052 052 Quick Connect 660 Male 1 000 052 053 Quick Connect 660 Female...

Страница 23: ...157 152 Switch Ignition 3 Way 1 000 169 011 Valve Thermal Low Pressure 1 000 169 0171 Valve 3 Way Chemical 1 000 169 022 Valve 1 1 2 Full Port 1 000 169 160 Valve 2 Way Chemical 1 000 169 184 Valve C...

Страница 24: ...in the water which results in what is commonly called hard water These minerals tend to adhere to the insides of heater coils and other parts of the machines causing damage and a loss of cleaning effe...

Страница 25: ...se fluid related components such as hoses fittings heaters pumps valves and water cooled engines For other countries hard water area maps can be obtained from geological societies Hard Water Map of Ma...

Страница 26: ...rst filtering out solid material such as carpet fiber Access to the sanitary system can be obtained through a toilet laundry drain RV dump etc Permission should first be obtained from any concerned pa...

Страница 27: ...e manufacturer recommends installing a spray on bed liner in the vehicle This provides metal to cushion mounting rather than metal to metal and makes for an attractive van interior The manufacturer al...

Страница 28: ...traight out position if possible by releasing the stops and putting the doors in their fully extended position Provide cross ventilation When possible keeping the rear doors open while the 3 machine i...

Страница 29: ...side as far as possible Although installing the Steamatic 8800 TMU through the rear door partly limits working access it does direct the noise away from the cleaning site In addition rear mounting no...

Страница 30: ...exhaust is blowing away from the job site Never operate this machine with a portable gas can inside the truck Doing so increases the risk of a fire or explosion Mount a fire extinguisher just inside t...

Страница 31: ...ded to the solution system Recover this antifreeze and dispose of the recovered antifreeze as stated in the local laws and regulations KEEP ANTIFREEZE OUT OF REACH OF CHILDREN AND ANIMALS Drinking ant...

Страница 32: ...mp must be installed in a lower position with respect to the fuel tank and in as vertical a position as possible outlet side up see Figure 2 3 and Figure 2 4 Mount the fuel pump away from sources of h...

Страница 33: ...ade and can produce only as a good a job as the person operating it The manufacturer strongly recommends attending an Institute of Inspection Cleaning and Restoration Certification IICRC approved scho...

Страница 34: ...bviously caused failures Preparing the Carpet for Extraction Pre vacuum the carpet Whether you instruct the customer to pre vacuum or you offer it as part of your service proper vacuuming will make yo...

Страница 35: ...he fibers as the carpet dries The manufacturer recommends the following rinse aids Alkaline Hydra Dri Powder or Hydra Clean Acid ClearWater Rinse Overwetting Overwetting is an annoyance to all concern...

Страница 36: ...s the wand a second chance to pick up the solution on the carpet If you do not run a dry pass the carpet can take longer to dry and possibly the pad under the carpet can become saturated Be aware of t...

Страница 37: ...utomatic Pump Out APO Pump In system i The front dash assembly also includes the solution temperature control dial the temperature vacuum and pressure gauges and the hour meter Figure 4 1 Steamatic 88...

Страница 38: ...be port and the two high pressure cleaning solution port where the wand tools connect to the Steamatic 8800 TMU To ensure proper operation of the exhaust diverter system the Steamatic 8800 TMU must ha...

Страница 39: ...ith short hose runs or single wand at longer hose runs to the job site Set the Heat Selector valve to HOT a Rotate the thermostat dial to 260 b Increase engine rpm to MID c Reduced Heat Full Vacuum 3...

Страница 40: ...e Failure to follow this caution may result in serious component or engine damage Press the throttle switch to MID or HIGH 6 Press the PUMP CLUTCH switch to the PUMP ON HEAT MODE position for 7 carpet...

Страница 41: ...RESSURE SELECTOR to PRESSURE WASHING mode if equipped Do NOT apply a vacuum load while using the Steamatic 8800 TMU in PRESSURE WASHING mode Doing so may cause the machine to overheat Turn the CHEMICA...

Страница 42: ...om the blower Cap off the inlet s to the vacuum tank b Spray a HydraMaster recommended spray lubricant into the BLOWER LUBE c PORT for about 5 to 10 seconds while the unit is running Uncap the inlet s...

Страница 43: ...nce log provided at the end of this section must be correctly and completely filled out The manufacturer may request to inspect the logs before a warranty claim is honored It is recommended that the l...

Страница 44: ...relief valve Clean and lubricate as necessary Clean the recovery tank thoroughly with pressure washer Check the pump drive blower belt drive and fan belt for wear and proper tension Adjust as needed C...

Страница 45: ...Replace if excessive carbon buildup is visible Change the blower oil after first 100 hours of use 500 Hours Change the blower oil Change the high pressure pump oil Check the engine valve clearance int...

Страница 46: ...n thoroughly with a damp cloth Wipe down the vacuum and high pressure hoses as needed Inspect and clean the vacuum slot on the cleaning wand Check the wand head for sharp edges that could tear carpet...

Страница 47: ...recommended specification Changing Engine Oil and Filter The engine oil and filter must be changed every 100 hours or every 3 months whichever occurs first The oil and filter should be changed more o...

Страница 48: ...ing new spark plugs regularly is one of the best ways to keep your engine at peak performance Cooling System Coolant Level Check the coolant level in the coolant overflow reservoir daily Generally a g...

Страница 49: ...r any reason it will be necessary to follow the bleed procedure When the engine is cold remove the radiator cap Fill the radiator until it is to the top of the filler neck Start the engine and run in...

Страница 50: ...g in high ambient temperatures Refer to the Pump Servicing Section in the following page for more information If the oil becomes discolored or contaminated one of the oil seals may be damaged Do not o...

Страница 51: ...t from the valve cavity 3 Examine the O ring and replace if there is any evidence of cuts abrasion or 4 distortion Inspect the manifold for wear or damage see 5 Figure 5 2 Inspect the old valves for w...

Страница 52: ...e 5 3 Apply O ring grease to O rings and 8 install valves Figure 5 4 Replace valve cap and torque to 95 ft lbs 13 m kgs see 9 Figure 5 5 Figure 5 4 Apply Grease and Install Valves Figure 5 5 Replace V...

Страница 53: ...ding manifold from crankcase use caution not to damage ceramic plungers The seal assemblies may come off with the manifold see 12 Figure 5 7 Examine the ceramic plungers The surface should be 13 smoot...

Страница 54: ...d O ring on the plunger bolt Apply a film of O ring grease on the outside of the O ring see Figure 5 10 Apply removable anaerobic thread sealant Loctite 19 542 to the threads of the plunger bolt caref...

Страница 55: ...om crankcase Insert proper extractor collet through main seal retainer see 1 Figure 5 11 Tighten collet and extract retainers and seals 2 The Teflon seals of the HT series will be damaged during disas...

Страница 56: ...install a seal assembly Apply a film of O ring grease on the O ring on the outside of the new high pressure seal 1 Insert the high pressure seal into the cavity with the U shape down 2 Press high pres...

Страница 57: ...ate retainer into the cavity 1 Press the new low pressure seal into the brass low pressure seal retainer and install 2 a new O ring on the outside see Figure 5 14 Press the low pressure seal assembly...

Страница 58: ...16 Re install manifold and torque the fasteners in an X pattern to 50 of specification 2 and then retorque to 100 specification see Figure 5 17 and Figure 5 18 1 3 4 2 5 8 7 6 1 3 4 2 5 8 7 6 Figure 5...

Страница 59: ...s with the inlet to the blower open to the atmosphere Foampassingthroughtheblowercanleadtoseriousproblemswiththetruckmount It is important to keep the vacuum tank free of foam The tank is protected fr...

Страница 60: ...le using the recirculation kit P N 000 078 058 start with an empty water box Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify t...

Страница 61: ...lution hose to the outgoing solution fitting on the front of the 3 machine Attach the opposite end to the recirculation fitting If more sections of hose are to be freeze guarded attach those inline St...

Страница 62: ...ded to the truckmount 1 Attach the incoming water source to the front of the truckmount 2 Start the truckmount 3 Spray the solution through the hoses and wands into a sealable container until all 4 si...

Страница 63: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Страница 64: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Страница 65: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Страница 66: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Страница 67: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Страница 68: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Страница 69: ...ed to the water box When solution is being used at the wand the necessary amount of high pressure water passes through the bypass valve and to the heat exchanger see Figure 6 1 In the tube and shell h...

Страница 70: ...ller senses the water in the water box has reached its set point it opens the low pressure thermovalve on the side of the water box and closes once the temperature drops back below the set point see F...

Страница 71: ...zed water enters the bypass valve 3a Temperature is raised in the tube and shell heat exchanger 3b Heated water then travels to the blower heat exchanger In this heat exchanger the temperature of the...

Страница 72: ...er senses the water in the water box has reached its set point it opens the low pressure thermovalve on the side of the water box and closes once the temperature drops back below the set point 5 Water...

Страница 73: ...emical from the chemical jug or soap jug through the chemical flow meter 8 After being pressurized the chemical travels through the chemical flow valve and is injected into the high pressure stream Th...

Страница 74: ...Water and Chemical System 6 6 Steamatic 8800 TMU Water Chemical and Solution Flow Diagram Larger View Figure 6 4 7459...

Страница 75: ...6 7 Water and Chemical System Steamatic 8800 TMU Chemical Flow Diagram Larger View Figure 6 5 7459...

Страница 76: ...Water and Chemical System 6 8 Steamatic 8800 TMU Figure 6 6 Exhaust Flow Diagram 7459...

Страница 77: ...trical Schematic see Figure 7 1 Wiring Diagram see Figure 7 2 Figure 7 4 The Steamatic 8800 TMU electrical system operates on 12 14 Volts DC which is provided by the battery Battery levels are maintai...

Страница 78: ...Electrical System 7 2 Steamatic 8800 TMU Figure 7 1 Electrical Schematic 7458 Rev B...

Страница 79: ...SWITCH SW 4 PUMP IN HOUR METER HI 1 ALL WIRES ARE 18 GAUGE UNLESS OTHERWISE STATED 66 BLK 36 WHT BLU TO GROUND ELECTRICAL PANEL GND 1 11 RED 12 GA 11 RED TO FU 1 12 GA 75 BLU BLK TO STARTER SOLENOID...

Страница 80: ...PNK BLK TO IGNITION COIL 3 25 PUR BLK TO IGNITION COIL 1 07 GRN YEL TO IGNITION COIL 3 06 BRN TO IGNITION COIL 2 05 GRY TO CRANK SENSOR P 12 C 09 BLU WHT TO CRANK SENSOR P 12 D 08 GRN WHT TO THROTTLE...

Страница 81: ...ER TR 4 21 WHT TO TEMP CONTROLLER TR 3 THROTTLE 76 PUR 75 PUR STARTER RED P 19 J 19 SENSOR BLU GRN BLU RED P 10 J 12 P 12 J 11 P 11 09 BLU WHT 08 GRN WHT 01 RED 02 GRN BLK SW 8 OVERHEAT SWITCH 39 WHT...

Страница 82: ...Electrical System 7 6 Steamatic 8800 TMU...

Страница 83: ...bleshooting Steamatic 8800 TMU 8 Systems Troubleshooting This section describes the standard troubleshooting procedures in the following areas Heating System Chemical System Engine High Pressure Syste...

Страница 84: ...ecessary 2 2 The thermovalve is faulty Inspect the thermovalve and test for functionality 2 3 Excessive solution flow at tool The cleaning tool jet is too large or worn Inspect the jet Replace if nece...

Страница 85: ...for leaks between ports Replace as necessary Chemical flow is unstable or low 2 2 1 Air is in the lines Check that all fittings and connections are tight and in good condition Repair or replace as nec...

Страница 86: ...ical system for worn or shorted wires Repair or replace as necessary 1 4 The vacuum blower has seized Attempt to turn the coupler by hand If it will not turn refer to the Vacuum System Troubleshooting...

Страница 87: ...the fuel lines between the source and the carburetor Repair or replace as necessary 2 5 The engine is flooded Remove spark plug and dry 2 6 The spark plugs are worn or dirty Inspect and replace as nec...

Страница 88: ...rich black smoke 5 5 1 A dirty air filter Inspect and replace as necessary 5 2 Excessive back pressure Inspect for a clogged heat exchanger dirty air filter or a partially opened choke Engine overhea...

Страница 89: ...necessary 2 2 The gauge is faulty Replace the gauge The psi gauge reads normal low pressure from wand 3 3 1 Restriction in the cleaning tool Inspect the tool jet s and clean or replace as necessary I...

Страница 90: ...ect 5 2 The float valve in the water box is faulty Disassemble and inspect the valve Repair or replace as necessary The water box overflows 6 6 1 The float valve in the water box is faulty Disassemble...

Страница 91: ...too slowly Check the rpm of the engine Adjust as necessary to 3 000 rpm under a 12 Hg vacuum load 2 3 The vacuum gauge is defective Test the gauge and replace if necessary The vacuum gauge reads too h...

Страница 92: ...e to free up the blower in this manner refer to a qualified service technician 5 2 There is internal damage to the blower Refer to a qualified service technician Water in truckmount exhaust 6 6 1 The...

Страница 93: ...Dash Assembly Parts Lis t Lower Dash Assembly Parts Lis t Top Cover Assembly Parts Lis t Side Cover Assembly Parts Lis t Blower Heat Exchanger Assembly Parts Lis t Coolant Heat Exchanger Assembly Part...

Страница 94: ...ITEM NO QTY DESCRIP MACHINE FINISH 125 TOLERANCES X 1 XX 03 XXX 010 BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES 1 2 2 NOTES 1 REFERENCE BOM S 700 070 880 STEAMATIC...

Страница 95: ...Steamatic 8800 TMU 9 3 Assemblies and Parts Lists 7 20 9 4 6 3 8 10 18 5 B C D E F Frame Assembly View 1 of 5 Figure 9 2 8250...

Страница 96: ...24 12 31 39 23 34 40 27 30 29 36 16 16 40 33 38 35 24 13 53 48 4X HIDDEN 14 54 58 49 12 15 C D E F 12 31 39 30 16 40 38 35 24 13 53 48 4X HIDDEN 12 SOME EXTERNAL PARTS HIDDEN FOR CLARITY DETAIL A SCA...

Страница 97: ...TMU 9 5 Assemblies and Parts Lists Frame Assembly View 3 of 5 Figure 9 4 8250 A 24 12 31 39 40 27 30 29 40 33 38 35 24 13 53 48 4X HIDDEN 12 37 26 26 34 19 SOME EXTERNAL PARTS HIDDEN FOR CLARITY 15 1...

Страница 98: ...ssembly View 4 of 5 Figure 9 5 8250 30 45 55 60 51 49 54 58 2 46 28 39 21 38 44 50 58 54 12 12 32 DETAIL B SCALE 1 2 47 56 11 56 47 2 3 4 5 6 SCALE 1 4 D SIZE PART NUMBER CODE SEE NOTES ASSEMBLY F 30...

Страница 99: ...Steamatic 8800 TMU 9 7 Assemblies and Parts Lists Frame Assembly View 5 of 5 Figure 9 6 8250 55 60 51 41 56 59 52 2 46 28 39 21 38 44 50 58 54 1 12 12 32 D C B E...

Страница 100: ...raid Bulk 1 32 000 068 525 Hose 3 8 X 54 Lg Teflon w JIC Ends 1 33 000 068 626 Hose 3 8 X 28 5 Lg Teflon w JIC Ends 1 34 000 068 660 Hose 1 4 I D Fuel Trident Bulk 1 35 000 068 737 Hose 3 8 X 14 5 Lg...

Страница 101: ...9 9 Assemblies and Parts Lists Electrical Panel Assembly View 1 of 2 Figure 9 7 7438 Rev B 20 27 30 6 7 14 7 14 24 11 14 14 15 17 2 26 34 22 22 34 21 18 29 9 31 14 32 24 14 31 12 29 14 14 1 16 4 28 6...

Страница 102: ...MISLABEL B ITEM 3 WAS 029 016 IT ITEM 25 ITEM 31 WAS Q 34 2 WASHER 5 16 FLAT 33 2 WASHER 10 OUTSIDE 32 6 WASHER 10 LOCK 31 4 WASHER 10 S S FLAT 30 1 SOLENOID AIR ACTUAT 29 3 SWITCH RELAY 28 2 STUD 10...

Страница 103: ...094 034 Nut 10 24UNC Nylock 9 15 000 094 058 Nut 10 32UNF Nylock 2 16 000 094 063 Nut 6 32UNC Nylock 2 17 000 094 108 Nut 10 32UNF Wing 2 18 000 100 182 Panel Electrical Universal 1 19 000 100 184 Pa...

Страница 104: ...169 156 78 1 SHAFT DAIHATSU 3 STUB STEEL 000 150 168 77 1 SENSOR 240 F N C DAIHATSU VARIOUS 000 149 545 76 1 THERMOSTAT VARIOUS 000 149 023 63 1 PUL 62 1 PRO 61 1 PLU 60 1 PLU 59 1 PLU 58 2 NUT 57 1 N...

Страница 105: ...Steamatic 8800 TMU 9 13 Assemblies and Parts Lists Engine Assembly View 2 of 5 Figure 9 10 7432 Rev A 51 8 25 41 1 17 36 31 59 DETAIL A SCALE 2 3 71 83 86 B C D 8 7 6 5 4 E F...

Страница 106: ...SCALE 2 3 71 83 86 D C B E F PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 A 50 73 18 84 2 35 76 35 32 18 16 51 18 20 75 81 21 81 75 14 63 15 64 55 4 27 29 44 28 81 71 70 8...

Страница 107: ...Steamatic 8800 TMU 9 15 Assemblies and Parts Lists Engine Assembly View 4 of 5 Figure 9 12 7432 Rev A 54 IN CARB 6 20 75 81 20 75 81 44 52 81 84 68 18 46 18 18 34 18 80 69 18 47 22 66 86 19 B C D E...

Страница 108: ...ine Assembly View 5 of 5 Figure 9 13 7432 Rev A 57 85 82 87 67 83 81 82 74 68 81 84 21 81 75 12 72 83 86 18 48 30 18 18 20 23 81 83 67 18 45 12 18 30 13 54 IN CARB 18 18 D C B A E F PROPRIETARY INFORM...

Страница 109: ...g Daihatsu 1 26 000 049 014 Filter Oil Comes w Engine 1 27 000 052 058 Adapter 3 8 FPT X 16mm Male Engine Oil Drain 1 28 000 052 061 Bushing 3 8 NPT X 1 4 FPT 1 29 000 052 086 Elbow 3 8 NPT Street 1 3...

Страница 110: ...Screw 10 24UNC X 0 50 Lg Hex Head 1 70 000 143 141 Screw 1 4 20UNC X 1 2 Lg Whiz Lock 1 71 000 143 185 Screw 8mm X 20mm Gr 8 8 Hex Head 7 72 000 143 187 Screw 8mm X 25mm Hex Head Grd 10 9 8 73 000 143...

Страница 111: ...HER 3 8 LOCK STEEL 000 174 021 27 5 WASHER 3 8 FLAT STEEL 000 174 005 26 3 WASHER 1 4 FLAT S STEEL 000 174 003 25 3 SCREW 1 4 20UNC x 0 50 LG HEX HEAD S STEEL 000 143 333 24 4 SCREW 3 8 16UNC x 3 4 LG...

Страница 112: ...ole 2 11 000 052 069 Nipple 1 8 NPT Hex 1 12 000 052 083 Elbow 3 8 NPT Street X 45 2 13 000 052 084 Elbow 1 8 NPT Street 2 14 000 052 092 Tee 1 8 FPT 1 15 000 052 293 Insert 23 1 8 NPT X 3 16 Barb 1 1...

Страница 113: ...DRAWN CHECKED APPVD SCALE 1 2 D SIZE TOLERANCES X 1 XX 03 XXX 010 ANGULAR 1 BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES PART N C APPLICATION NEXT ASSY USED ON L O L...

Страница 114: ...DE 5 STEEL 000 143 242 24 4 SCREW 8MM x 20MM GR 8 8 HEX HEAD STEEL 000 143 185 23 4 SCREW 8MM x 1 25 x 45MM LG FLAT HEAD HEX DRIVE STEEL 000 143 084 22 1 SCREW 5 16 18UNC x 1 00 LG GRADE 8 STEEL 000 1...

Страница 115: ...ASSEMBLY PUMP 7434 C I R TITAN 575 7445 27 31 4 3 23 25 32 31 28 26 30 7 24 19 17 13 1 18 14 29 2 21 12 11 20 8 15 25 32 31 5 10 REVISIONS LTR REVISION CODE DATE BY CHKD APPVD 32 6 WASHER 5 16 S S LOC...

Страница 116: ...lbow 1 8 NPT X 1 4 SAE 1 14 000 052 532 Elbow 1 4 SAE X 1 4 NPT 1 15 000 052 753 Insert 816 1 2 NPT X 1 Barb 1 16 000 068 794 Hose 3 8 X 17 Lg Pump Drain 1 17 000 094 071 Nut 1 4 20UNC Nylock 4 18 000...

Страница 117: ...ASS UNS 36000 000 094 097 16 1 HOSE 3 8 I D CLEAR BRAID VARIOUS 000 068 326 15 1 HOSE 3 8 I D CLEAR W BRAID VARIOUS 000 068 326 14 1 BARBED PUSH LOCK BRASS 000 052 780 13 1 INSERT F816 1 2 FPT x 1 BAR...

Страница 118: ...head 1 2 FPT 1 13 000 052 754 Insert F816 1 2 FPT X 1 Barb 1 Water Box Assembly Parts List Item Part Number Description Qty Item Part Number Description Qty 14 000 052 780 Barbed Push Lock 1 15 000 06...

Страница 119: ...RUBBER 00 10 1 PANEL GRILL AISI 304 4 00 9 1 PANEL UPPER DASH ALUMINUM 00 8 1 METER RECTANGULAR HOUR w o BEZEL PLASIC 00 7 1 GUAGE 0 30 HG VAC 2 1 2 HYDRAMASTER FACE VARIOUS 00 6 1 GAUGE TEMPERATURE V...

Страница 120: ...ge 0 30 Hg Vac 2 1 2 Hydramaster Face 1 8 000 074 170 Meter Rectangular Hour W O Bezel 1 9 000 100 180 Panel Upper Dash 1 10 000 100 201 Panel Grill 1 11 000 131 131 Trimlok 3 8 X 1 8 Groove 1 12 000...

Страница 121: ...Steamatic 8800 TMU 9 29 Assemblies and Parts Lists Lower Dash Assembly View 1 of 2 Figure 9 20 7437 Rev A 7 7 44 27 32 7 16 25 39 14 30 22 24 38 13 26 1 27 5 25 36 18 6 11 23 C D 8 7 6 5 E F...

Страница 122: ...MICAL 21 1 HOSE 3 16 x 10 5 20 1 HOSE 3 8 X 10 T 19 1 HOSE 3 8 I D RU 18 1 NIPPLE 1 8 NPT x 17 2 ELBOW 1 8 NPT x 16 1 CUP GRAVITY FEE 15 1 INSERT 68 3 8 N 14 2 INSERT 66 3 8 N 13 2 INSERT 26 1 8 N 12...

Страница 123: ...000 052 531 Elbow 1 8 NPT X 1 4 SAE 2 18 000 052 814 Nipple 1 8 NPT X 1 4 Presto Lock 1 19 000 068 017 Hose 3 8 I D Rubber 1 20 000 068 641 Hose 3 8 X 10 Teflon w JIC Ends 1 21 000 068 790 Hose 3 16 X...

Страница 124: ...4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F MACHINE FINISH 125 DRAWN CHECKED APPVD SCALE 2 5 4 SHEET 1 OF 1 DRAWING NUMBER PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE TOLERAN...

Страница 125: ...FINISH 125 DRAWN CHECKED APPVD SCALE 1 2 SHEET 1 OF 1 DRAWING NUMBER PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE TOLERANCES X 1 XX 03 XXX 010 ANGULAR 1 BREAK ALL SH...

Страница 126: ...Assemblies and Parts Lists 9 34 Steamatic 8800 TMU Blower Heat Exchanger Assembly Figure 9 24 7442...

Страница 127: ...Nipple 3 8 M JIC X 3 8 NPT 1 14 000 052 533 Nipple 3 8 JIC X 1 4 NPT 1 15 000 052 812 Compression Fitting 1 4 FPT X 3 8 Tube 1 16 000 052 813 Compression Fitting 1 4 NPT X 1 8 Tube 1 17 000 052 815 Ma...

Страница 128: ...NO D C B A B C D 8 7 6 5 4 3 2 1 E F E F A ASSEMBLY COOLANT HEAT EXCHANGER REV 7443 SEE NOTES 10 02 2009 10 02 2009 10 02 2009 USED ON NEXT ASSY APPLICATION CODE PART NUMBER UNLESS OTHERWISE NOTED DI...

Страница 129: ...10 4 SCREW 5 16 18UNC x 1 75 LG HEX HEAD S STEEL 000 143 124 9 1 MUFFLER WELDMENT S STEEL 000 093 152 7981 8 1 TUBE EXHAUST MANIFOLD WELDED S STEEL 000 125 253 7546 7 1 TUBE EXHAUST DIVERTER WELDED S...

Страница 130: ...e Diverter Box 1 5 000 042 067 Housing Baffle Diverter Box 1 6 000 057 219 Gasket Diverter To HX Box 1 7 000 057 220 Gasket Diverter Baffle 1 8 000 085 031 Linkage Diverter Actuation 1 9 000 105 551 P...

Страница 131: ...B A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F A ASSEMBLY BY PASS VALVE REV 7447 SEE NOTES 09 28 2009 09 28 2009 09 28 2009 USED ON NEXT ASSY APPLICATION CODE PART NUMBER UNLESS OTHERWISE NOTED DIM...

Страница 132: ...RIAL PART NO DWG NO D C B A B C D E F E F A ASSEMBLY 3 WAY VALVE 09 28 2009 09 28 2009 09 28 2009 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 TOLERANCES X 1 XX 03 X...

Страница 133: ...1 SCREW 7 16 14 UNC x 6 5 LG FT GR 5 STEEL 000 143 554 12 3 SCREW 8MM x 25MM HEX HEAD GRD 10 9 STEEL 000 143 187 11 2 SCREW 8MM x 20MM GR 8 8 HEX HEAD STEEL 000 143 185 10 2 SCREW 1 4 20UNC x 1 2 LG W...

Страница 134: ...1 Hex Head Grade 8 8 10 000 143 141 Screw 1 4 20UNC X 1 2 Lg Whiz Lock 2 11 000 143 185 Screw 8mm X 20mm Gr 8 8 Hex Head 2 12 000 143 187 Screw 8mm X 25mm Hex Head Grd 10 9 3 13 000 143 554 Screw 7 16...

Страница 135: ...F A ASSEMBLY ACTUATOR VALVE 10 02 2009 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 TOLERANCES X 1 XX 03 XXX 010 ANGULAR 1 11015 47th Avenue West Mukilteo Washingto...

Страница 136: ...ATERIAL PART NO D A B C D 8 7 6 5 4 3 2 1 E F ASSEMBLY HI PRESSURE MANIFOLD 7453 SEE NOTES 09 24 2009 09 24 2009 09 24 2009 USED ON NEXT ASSY APPLICATION CODE PART NUMBER UNLESS OTHERWISE NOTED DIMENS...

Страница 137: ...SHEET 1 OF 1 8 7 6 5 DRAWING NUMBER PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 B SIZE TOLERANCES X 1 XX 03 XXX 010 ANGULAR 1 BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHER...

Страница 138: ...Assemblies and Parts Lists 9 46 Steamatic 8800 TMU 100 Gallon Universal Recovery Tank Assembly View 1 of 2 Figure 9 34 7451...

Страница 139: ...IDDEN HIDDEN HIDDEN 18 17 13 2X 4X 4X 4X 4X 4X 8X 8X 4X 4X 2X 2X 2X 6X 2X 2X 28 2X HIDDEN 6 NOTES REFERENCE P N 610 003 080 1 ITEM 15 IS ONLY USED WITHOUT APO 2 ITEM 37 IS PART OF P N 000 081 301 3 AP...

Страница 140: ...1 15 000 106 019 Plug 1 1 2 NPT 1 16 601 050 001 Assembly Vacuum Relief Valve URT 1 17 000 174 003 Washer 1 4 Flat 18 18 000 094 009 Nut 1 4 20UNC Nylock 8 19 000 001 135 Adapter Tank To 3 0 X 90 Blo...

Страница 141: ...ASKET END URT RUBBER 000 057 202 6907 8 2 ELBOW 2 BARB x 2 FPT ABS 000 052 222 7 2 NUT 6 32UNC NYLOCK 304 000 094 063 6 1 LATCH BUNGEE STRIKE STEEL 000 086 008 5 2 SCREW 6 32UNC x 0 50 LG BUTTON HEAD...

Страница 142: ...ket 1 1 2 Bulkhead Fitting 2 4 000 052 219 Adapter 2 NPT X 2 F Slip 2 5 000 143 539 Screw 6 32UNC X 0 50 Lg Button Head 2 6 000 086 008 Latch Bungee Strike 1 7 000 094 063 Nut 6 32UNC Nylock 2 8 000 0...

Страница 143: ...U 9 51 Assemblies and Parts Lists 110 Gallon Fresh Water Tank Assembly Figure 9 37 7718 9 8 2 3 11 12 20 20 17 16 18 6 14 13 10 000 159 115 TO BE DROP SHIPPED AND ASSEMBLED AT THE DISTIBUTOR 7 7 19 19...

Страница 144: ...59 115 Tank Poly Fresh Water 1 10 000 052 131 Elbow 1 NPT X 1 Barb Glass Filled Black Nylon 1 11 000 068 250 Hose 1 Green Stripe 30 Long 1 12 000 143 263 Screw 3 8 X 3 3 4 HHCS 12 13 000 143 323 Screw...

Страница 145: ...he repairs or ship the parts to you Any questions you have regarding the warranty program should be directed to your distributor The manufacturer shall always endeavor to be fair in our evaluation of...

Страница 146: ...How to Order Parts 10 2 Steamatic 8800 TMU...

Страница 147: ...te tank automatic shut off system Allowing foam to pass through blower HIGH PRESSURE WATER PUMP Failure to maintain proper oil level as recommended in pump manual Failure to change oil in pump at reco...

Страница 148: ...g Obvious physical abuse of wand or tool WATER HEATING SYSTEM Over pressurization of the system recommended maximum working pressure 1 200 psi Failure to protect against freezing HARD WATER DEPOSITS F...

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