Hydra-Cell D-04 Скачать руководство пользователя страница 13

13

D04-991-2400     5/1/04

D/G-04 Service (Fluid End)

6. Reinstall Valve Plate (12) and
Manifold (3)

a. Reinstall the valve plate (12), with the valve assemblies

installed as outlined above, onto the diaphragm plate
(18) and alignment pins (29).
Tighten the two socket-head capscrews evenly and
snugly to compress the outer diaphragm beads and hold
the valve plate in place.

b. Reinstall the O-rings (4) on the front side of the valve

plate. Use petroleum jelly or lubricating gel to hold them
in place.

c. Reinstall the manifold onto the valve plate.

d. Insert all capscrews (1), with washers (2), around the

edge of the manifold, and alternately tighten opposite
bolts until all are secure. Torque to 50 ft-lbs (70 N-m).

e. Recheck all bolts for tightness and proper torque.

Содержание D-04

Страница 1: ...INSTALLATION SERVICE WANNER ENGINEERING INC 1204 Chestnut Avenue Minneapolis MN 55403 TEL 612 332 5681 FAX 612 332 6937 TOLL FREE FAX US only 800 332 6812 www hydra cell com email sales wannereng com...

Страница 2: ...C Inlet Port D 04 1 2 inch NPT G 04 1 2 inch BSPT Discharge Port D 04 1 2 inch NPT G 04 1 2 inch BSPT Shaft Diameter 7 8 inch 22 22 mm Shaft Rotation Bi directional Bearings Ball bearings Oil Capacity...

Страница 3: ...bar 1500 PSI 100 bar 2500 PSI 170 bar 12 5 0 11 25 10 8 75 7 5 6 25 5 0 3 75 2 5 1 25 3 33 3 00 2 66 2 33 2 00 1 66 1 33 1 00 0 66 0 33 Gallons per Minute Liters per Minute D G 04 X D G 04 E D G 04 S...

Страница 4: ...16 Stainless Steel 7 01 178 10 38 263 7 Outlet D 04 1 2 NPT G 04 1 2 BSPT D 04 1 2 NPT G 04 1 2 BSPT Inlet 9 93 252 2 2 25 57 2 8 71 221 2 2 25 57 2 2 75 69 9 2 75 69 9 3 35 85 1 0 75 19 1 0 75 19 1 4...

Страница 5: ...close coupled system coat the motor shaft liberally with anti seize Important Precautions Adequate Fluid Supply To avoid cavitation and premature pump failure be sure that the pump will have an adequa...

Страница 6: ...w the lowest water level on the opposite side of the baffle from the pump suction line If a line strainer is used in the system install it in the inlet line to the supply tank To reduce aeration and t...

Страница 7: ...or Friction Losses Calculating Friction Losses in Suction Piping When following the above recommendations under inlet Piping for minimum hose pipe I D and maximum length frictional losses in the sucti...

Страница 8: ...t when the plug is removed Provide an adequate catch basin for fluid spillage if required Fluid will come out of this port when the pump is started so we recommend that you attach adequate plumbing fr...

Страница 9: ...the inlet piping system for blockages If the pump inlet is located above the supply tank check the fluid supply level and replenish if too low CAUTION Protect the pump from freezing Refer also to the...

Страница 10: ...10 D04 991 2400 5 1 04 D G 04 Service Fluid End Bolt Torque Specifications Ref No D 04 G 04 1 50 ft lbs 70 Nm 17 10 in lbs 110 Ncm...

Страница 11: ...the two socket head capscrews 14 that hold the valve plate to the pump housing Use a 5 mm hex Allen wrench e Inspect the valve plate in the same manner as the manifold for excessive wear and or warpin...

Страница 12: ...he reservoir or with the reservoir empty e Clean away any spilled oil f Install a good or new diaphragm and tighten to 10 in lbs 110 N cm g Repeat the above inspection procedure and replacement if nec...

Страница 13: ...ly and snugly to compress the outer diaphragm beads and hold the valve plate in place b Reinstall the O rings 4 on the front side of the valve plate Use petroleum jelly or lubricating gel to hold them...

Страница 14: ...14 D04 991 2400 5 1 04 D G 04 Service Hydraulic End...

Страница 15: ...f the valve cylinder 22 and pull the cylinder out of the piston Be careful not to damage the piston d Inspect all parts and replace the O ring and any other parts that are worn or may be damaged e Rep...

Страница 16: ...ft by threading it through the connecting rods c Reinstall the back cover cover O ring and bolts with their O rings 5 Reinstall Diaphragms a Screw the plunger guide lifter from the Wanner Tool Kit or...

Страница 17: ...ings forced out of their grooves from overpressurization Air leak in suction line strainer or gasket Cracked suction hose Empty supply tank Excessive aeration and turbulence in supply tank Cavitation...

Страница 18: ...f Oil External seepage Rupture of diaphragm Frozen pump Worn shaft seal Oil drain piping or fill cap loose Valve plate and manifold bolts loose Pump housing porosity Premature Failure of Valve Spring...

Страница 19: ...enue Minneapolis Minnesota 55403 This warranty does not cover 1 The electric motors if any which are covered by the separate warranties of the manufacturers of these components 2 Normal wear and or da...

Страница 20: ...WANNER ENGINEERING INC 1204 Chestnut Avenue Minneapolis MN 55403 TEL 612 332 5681 FAX 612 332 6937 TOLL FREE FAX US only 800 332 6812 www hydra cell com email sales wannereng com 2004 Wanner Engineer...

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