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Connection to Hydraulic Power Sources 

 

 
The breaker can be connected to various hydraulic power sources, such as excava-
tors, trucks, loaders, tractors etc., and of course HYCON powerpacks, the design of 
which ensures your new HYCON breaker the absolute best working conditions. 
 
It is important that the breaker is not subjected to an oil flow and a working pressure 
beyond its design capability. Please refer to the ID-tag on the breaker in case of 
doubt. Check the oil flow and the working pressure by means of test equipment. The 
test equipment should comprise a pressure gauge, a flow meter and a valve for 
adjustment of the pressure. 
 
Make sure that: 
 

 

the oil flow is not too high  

 

the working pressure is not too high 

 

the return pressure is not too high 

 

the pressure relief valve is not set higher than 160 bar 

 

the internal diameter of the hoses is sufficient (min. ½”) 

 

all couplings are clean 

 

the power source is equipped with an oil filter of min. 25 Micron  

 
Hoses with too small internal diameter and/or defect couplings cause the breaker to 
work with incorrect working pressure. Your dealer can help you check this. 
  
If the output of the power source is too high: 
 

 

the power source must be adjusted to correct output 

 

or you can choose to mount a HYCON oil flow divider to protect the breaker 
against overload 

 

or you can choose one of our HYCON powerpacks. Your dealer can guide you 
in choosing the right powerpack.  

 
In case of doubt, please contact your dealer or HYCON A/S. 
 

Service and Maintenance 

 

Service/Maintenance 

Daily 

Weekly 

Yearly 

Check couplings and clean carefully 

 

 

Check hoses 

 

 

Check accumulator 

 

 

NB. At service/repair it is important to mount the hoses correctly. The feed line from the power source 
must be mounted at “P” and the return line at “T”. “P” and “T” are marked on the valve housing. 

 

 

Содержание HH15

Страница 1: ...nual carefully and pay special attention to the chapters about Safety and Service Precautions and Oil Flow and Pressure We hope you will be satisfied with your new HYCON breaker Best regards HYCON A S HYCON A S Juelstrupparken 11 DK 9530 Støvring Danmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk Hydraulic Breaker HH15 From Serial No 10463 Revised 06 02 14 ...

Страница 2: ...re 4 Vibration level 4 Starting instructions 5 Technical data 6 Performance Chart 7 Connection to hydraulic power sources 8 Service and maintenance 8 Trouble shooting 9 Oil types 10 EC Declaration of Conformity 11 Warranty conditions 12 Spare parts lists 13 ...

Страница 3: ...fore connecting the breaker to the power source always check that the latch is in order to prevent the tool from falling out of the nose part Always use approved hoses Contact your dealer if necessary Mount the hoses correctly the valve housing is marked with P and T The operator must make sure that there are no persons nearby when he starts breaking Flying pieces of broken material can cause seve...

Страница 4: ...s only A breaker not in use should always be kept in a safe and dry place Try not to do a job with a breaker which is too small for the job Keep the tool sharp for maximum breaker performance Make sure that the tool is sharp pointed and not round The breaker may never be operated without tool or without being held against the working surface as this may result in overload of the breaker Always mak...

Страница 5: ...ions about the risk of contracting the so called white fin gers disease as a consequence of the use of tools with high vibration level Hand held electric pneumatic and hydraulic breakers belong to this category To reduce the risk of injury a number of guidelines for maximum daily use have been laid down The risk is minimized if you keep the times of maximum daily use It is therefore important to m...

Страница 6: ... trigger lever down towards the handle Always work at right angles to the material and only break pieces of a size that makes the material break quickly If it does not break quickly either the breaker is too small for the job or you try to break too large pieces STOP Let go of the trigger lever The safety trigger automatically re locks the trigger lever ...

Страница 7: ... psi 160 2320 Max return pressure Bar psi 15 220 Blow frequency 1 min 1830 Blow energy Joule 40 Max oil temperature C 70 Accumulator charging pressure Bar psi 50 730 Cooling capacity needed kW 2 Vibration level 3 axis ISO 20643 m s dB Uncertainty K m s dB 6 6 136 1 1 121 Sound pressure level LPA 1 m dB Sound power level LWA guaranteed dB 93 105 Tool size standard mm 22x82 Tool sizes on request mm ...

Страница 8: ...reakers Maximum length of different sizes of hoses 0 5 10 15 20 25 30 20 l p m 30 l p m 3 8 hose diameter 1 2 hose diameter 5 8 hose diameter Pressure from power pack 150 bar Flow 20 l p m zero elevation 2 set couplings per 10 m hose ...

Страница 9: ... than 160 bar the internal diameter of the hoses is sufficient min all couplings are clean the power source is equipped with an oil filter of min 25 Micron Hoses with too small internal diameter and or defect couplings cause the breaker to work with incorrect working pressure Your dealer can help you check this If the output of the power source is too high the power source must be adjusted to corr...

Страница 10: ...lace components Defective Q R coupling Check Q R coupling Oil supply is made to T connection Switch pump and tank line Chisel falls out during operation Latch and pin are worn Replace parts Chisel bushing is worn Replace parts Wrong chisel size Check Breaker works irregularly Impurities in hydraulic oil Replace oil and oil filter Oil level in power source too low Add hydraulic oil Wrong chisel siz...

Страница 11: ... comply with the following values Recommended viscosity 20 40 cSt Permitted viscosity 15 1000 cSt Viscosity index Min 100 Temperature area 20 to 70 C If using biodegradable oil we recommend the use of oil based on rape Other types of oil can be aggressive towards the seals If you are in doubt please ask your dealer ...

Страница 12: ...EC and 2000 14 EC Notified Body 1585 AkustikNet A S Frederikssundsvej 179 B DK 2700 Brønshøj Denmark Measured sound power level 103 dB Guaranteed sound power level 105 dB HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Henrik Steen General Manager 30 06 2009 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Страница 13: ...pplies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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