Hy-Brid Lifts HB-1030 Скачать руководство пользователя страница 37

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Hy-Br id Lif t s

Maintenance & Trouble Shooting Manual
HB-1030/ HB-1430

SUPO 611

REV K

SECTION 6 | TROUBLE SHOOTING FLOWCHARTS

Are the batteries fully

charged (and filled with

water)?

(Check voltmeter at lower control or check

voltage across battery terminals using

voltmeter/multi-meter)

Charge batteries.

Replace batteries Or Replace charger

(Load test batteries, individually, disconnected from machine)

Place volt meter across battery terminals where charger is connected. If voltage rises on the

battery, the charger is working.

If batteries do

not take charge

Is short protection fuse at

pump blown?

Replace with 20 Amp AGC Fuse. If

fuse continues to blow, steering

actuator may need replacement.

Yes

Check for loose wiring connections. Check for ground connection at pump.

See wiring diagrams. Check for continuity in connections. Use Voltmeter/

Multi-meter at 400V setting.

Contact CEI for further troubleshooting

Consider charger failure (interlock contacts)

Still no

functions?

Is tilt sensor

disconnected?

Reconnect tilt sensor to lower

controls.

Still no function?

Yes

Hy-Brid Troubleshooting Flowchart
Revision A: Initial Release

01/14/2010

Содержание HB-1030

Страница 1: ......

Страница 2: ......

Страница 3: ...B 1430 SUPO 611 REV K FOR E W OR D DANGER THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE WARNING ANY MODIFICATION ON THISMACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE MANUFACTURER ISPROHIBITED Lanyard Attachm ent ...

Страница 4: ... 2 MAINTENANCE 8 SECTION 3 MAINTENANCE CHECKLISTS 12 SECTION 4 TECHNICAL REFERENCES 16 SECTION 5 WIRING DIAGRAMS 22 SECTION 6 TROUBLE SHOOTING FLOWCHARTS 36 SECTION 7 PARTSDIAGRAMS 46 SECTION 8 WARRANTY 56 SECTION 9 INSPECTION AND REPAIR LOG 58 ...

Страница 5: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K INDE XOFFIGUR E S ...

Страница 6: ... MAY CAUSE DEATH OR PERSONAL INJURY CAUTION FAILURE TO FOLLOW THISWARNING MAY CAUSE INJURY OR DAMAGE TO EQUIPMENT 1 2 GENERAL RULESAND PRECAUTIONS WARNING NEVER REACH BETWEEN SCISSORSLINKSOR PROP UP PLATFORM UNLESSMAINTENANCE PINSARE IN PLACE WARNING MAINTENANCE INFORMATION ISFOR USE BY TRAINED PERSONNEL ONLY S E CTION1 S AF E TY ...

Страница 7: ...rouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION1 S AFE TY 1 3 SAFETY GUIDELINES Maintenance Lock WARNING FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONSMAY RE SULT IN MACHINE DAMAGE PERSONNEL INJURY OR DEATH ...

Страница 8: ...INTE NANCE 2 1 BATTERY MAINTENANCE 2 2 CAUTION NEVER ADD ACID TO BATTERY CHARGING THE BATTERY WARNING LEAD ACID BATTERIESGENERATE EXPLOSIVE GASES KEEP SPARKSAND FLAME AWAY FROM BATTERIES DO NOT SMOKE WHILE CHARGING ...

Страница 9: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION2 MAINTE NANCE WARNING DO NOT OPERATE UNIT WHILE CHARGING DO NOT DIS ABLE CHARGER INTERLOCK ...

Страница 10: ...OMPONENTSREQUIRING ADJUSTMENT 2 5 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS 2 6 SAFETY DEVICESAND SYSTEMSREQUIRING CHECKS 2 7 STORAGE 2 8 MAJOR ALTERATIONSOR REPAIRS 2 9 OTHER PROCEDURES Setting the Tilt Sensor Voltage Test Points ...

Страница 11: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION2 MAINTE NANCE ...

Страница 12: ...NTE NANCECHE CKLIS TS CAUTION FAILURE TO PERFORM INSPECTIONSAND PREVENTATIVE MAINTENANCE AT RECOMMENDED INTERVALSMAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR ...

Страница 13: ...E CKLIS TS 3 1 PRE START INSPECTION CHECKLIST THISCHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO EIGHT HOURSOF USE FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR CAUTION Y Yes Acceptable N No Unacceptable R Repaired Description Y N R VISUAL INSPECTIONS FUNCTIONAL TESTS ...

Страница 14: ...HALL BE INSPECTED SERVICED AND ADJUSTED TO MANUFACTURER SREQUIREMENTSBY A QUALI FIED MECHANIC PRIOR TO EACH SALE LEASE OR RENTAL AND EVERY 3 MONTHSOR 150 HOURS WHICHEVER COMESFIRST CAUTION Y Yes Acceptable N No Unacceptable R Repaired Description Y N R VISUAL INSPECTIONS FUNCTIONAL TESTS ...

Страница 15: ... TS 3 3 PRE DELIVERY ANNUAL CHECKLIST AERIAL PLATFORMSSHALL BE INSPECTED SERVICED AND ADJUSTED TO MANUFACTURER SREQUIREMENTSBY A QUALI FIED MECHANIC PRIOR TO EACH SALE LEASE OR RENTAL AND EVERY 3 MONTHSOR 150 HOURS WHICHEVER COMESFIRST CAUTION Y Yes Acceptable N No Unacceptable R Repaire Base Y N R Platform Y N R ...

Страница 16: ...S E CTION4 TE CHNICALR E FE R E NCE S 4 1 HYDRAULIC SCHEMATIC ...

Страница 17: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION4 TE CHNICALR E FE R E NCE S ...

Страница 18: ...S E CTION4 TE CHNICALR E FE R E NCE S 4 2 ELECTRICAL SCHEMATIC ...

Страница 19: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION4 TE CHNICALR E FE R E NCE S ...

Страница 20: ...S E CTION4 TE CHNICALR E FE R E NCE S 4 3 LED DRIVE BOARD DIAGNOSTICS BLUECONTROLLER ...

Страница 21: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION4 TE CHNICALR E FE R E NCE S 4 4 LED DRIVE BOARD DIAGNOSTICS BLACK CONTROLLER ...

Страница 22: ...S E CTION5 W IR INGDIAGR AMS 5 1 WIRING DIAGRAM Part No WD HB2 ...

Страница 23: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION5 W IR INGDIAGR AMS ...

Страница 24: ...S E CTION5 W IR INGDIAGR AMS 5 2 LOWER CONTROLSWIRING DIAGRAM Part No SUB A8 002 ...

Страница 25: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION5 W IR INGDIAGR AMS ...

Страница 26: ...S E CTION5 W IR INGDIAGR AMS S E CTION5 W IR INGDIAGR AMS S E CTION5 W IR INGDIAGR AMS 5 3 UPPER CONTROLSWIRING DIAGRAM Part No SUB A9 002 ...

Страница 27: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION5 W IR INGDIAGR AMS S E CTION5 W IR INGDIAGR AMS S E CTION5 W IR INGDIAGR AMS ...

Страница 28: ...S E CTION5 W IR INGDIAGR AMS 5 4 MAIN POWER SAFETY CIRCUIT Part No SUB A9 002 ...

Страница 29: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION5 W IR INGDIAGR AMS Part No SUB A8 002 ...

Страница 30: ...S E CTION5 W IR INGDIAGR AMS 5 5 DRIVECIRCUIT Part No SUB A9 002 ...

Страница 31: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION5 W IR INGDIAGR AMS ...

Страница 32: ...S E CTION5 W IR INGDIAGR AMS 5 6 ELEVATE LOWER CIRCUIT Part No SUB A9 002 ...

Страница 33: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION5 W IR INGDIAGR AMS Part No SUB A8 002 ...

Страница 34: ...S E CTION5 W IR INGDIAGR AMS 5 7 STEER CIRCUIT Part No SUB A8 002 ...

Страница 35: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION5 W IR INGDIAGR AMS ...

Страница 36: ...gram battery connection sequence Is key switch turned on Turn key switch on No Are both E Stop buttons off Reset E Stop buttons Pull out at both upper control and lower control locations No Is there a different problem Contact CEI for further troubleshooting See Drive Problems Flowchart See Elevating Lowering Problems Flowcharts See Steer Problems Flowchart Yes but some function s are not working ...

Страница 37: ... voltage rises on the battery the charger is working If batteries do not take charge No Is short protection fuse at pump blown Replace with 20 Amp AGC Fuse If fuse continues to blow steering actuator may need replacement Yes Check for loose wiring connections Check for ground connection at pump See wiring diagrams Check for continuity in connections Use Voltmeter Multi meter at 400V setting Contac...

Страница 38: ...be a Drives slow when lowered Drives fast when elevated Does not drive when elevated Is mode limit switch damaged or blocked with debris Do pothole guards and lock deploy properly Clean any debris from pothole arm mechanism Yes Contact C Consider board Is mode limit switch damaged or blocked with debris Yes Are brakes hot Drives intermittently Check wiring connection integrity Lower control termin...

Страница 39: ... Ω approx 4 Ω Clean any debris from limit switch area Check for proper connection inside limit switch See wiring diagram Replace mode limit switch Yes Contact CEI for further troubleshooting Consider board failure or loose wiring CEI for further troubleshooting failure pothole interlock limit switch failure Clean any debris from limit switch area Check for proper connection inside limit switch See...

Страница 40: ...inuity check on switch Consider relay failure relay block wiring Check steer actuator f failure Apply 24V to lea Consider joystick failure or wiring connection problem Consider damaged main cable main cable connections at upper and lower control Check terminals 17 22 No Steering Not operating properly Check wire connections at actuator Pull test connections if failure crimp on new connector s Cons...

Страница 41: ... SUPO 611 REV K S E CTION6 TR OUBLES HOOTINGFLOW CHAR TS R1 Failure Replace Relay R2 R3 or R4 failure Listen for clicks try switching relays around Replace relay s n Replace limit switch and or readjust for ads Replace actuator Contact CEI for further troubleshooting ...

Страница 42: ...Is battery fully charged Is emergency down valve open Are any structural members bent Contact manufacturer to arrange replacement Is Rep Charge battery Close emergency down valve Yes but not properly Is power solenoid damaged Replace solenoid Are diodes functioning properly Measure resistance across diode Ohm meter multi meter at 40 kΩ se side and red on other side should get a resistance reading ...

Страница 43: ...tion or momentary short Flush down valve by simultaneously pressing up switch at base and down switch on platform control for 30 sec There may be foreign matter lodged there a restriction in hydraulic hose Replace pump May be worn or defective place hydraulic hose Is up down switch damaged Replace rocker switch at upper or lower control etting With black lad on stripe witch leads no reading Is ena...

Страница 44: ...essing up switch at base control and down switch on platform control for 30 sec Replace down valve Faulty down valve Electr proble Foreign matter lodged in up or down valve Disconnect coil Check if u voltage at coil should be Check for power connect See Hy Brid troubleshoot No Are batteries fully charged and filled with water Charge batteries Check for obstructions between any scissors beams Consi...

Страница 45: ...aulic fluid Replace as needed ALWAYS remember to use maintenance lock pins when doing any hydraulic work rical em unit stops drifting Check 0 V when not energized Damaged cylinder or damaged seal in cylinder Coil mounting nut too tight tion ting Check power solenoid See Elevating Problems Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return lin...

Страница 46: ...F NON OEM PARTSWILL VOID WARRANTY DANGER REPLACEMENT OF THE FOLLOWING COMPONENTSWILL AFFECT THE STRENGTH STABILITY OR SAFETY FUNCTION OF THE UNIT BATTERY ELEC 047 HYDRAULIC CYLINDER HYDR 007 1 OR HYDR 041 2 DRIVE CONTROL BOARD ELEC 903 AND ALL STRUCTURAL COMPONENTS 7 1 SAFETY CONTROL DECALS ...

Страница 47: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION7 P AR TSDIAGR AMS 7 2 MAIN POWER SAFETY CIRCUIT 10 6 9 8 5 2 1 4 5 14 12 6 13 7 ...

Страница 48: ...S E CTION7 P AR TSDIAGR AMS S E CTION7 P AR TSDIAGR AMS 7 3 DRIVE CIRCUIT 8 9 10 7 1 11 5 3 4 2 6 16 13 12 14 15 ...

Страница 49: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION7 P AR TSDIAGR AMS S E CTION7 P AR TSDIAGR AMS 7 4 STEER CIRCUIT 8 1 2 3 5 6 7 4 ...

Страница 50: ...S E CTION7 P AR TSDIAGR AMS 7 5 ELEVATE LOWER CIRCUIT 19 1 2 3 13 16 12 17 14 18 9 8 20 15 27 4 6 5 7 10 11 ...

Страница 51: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION7 P AR TSDIAGR AMS ...

Страница 52: ...S E CTION7 P AR TSDIAGR AMS 7 6 COVERS 6 7 4 5 1 8 9 2 3 ...

Страница 53: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION7 P AR TSDIAGR AMS 7 7 RAILINGS 28 32 27 20 21 22 23 24 25 26 33 29 30 31 ...

Страница 54: ...S E CTION8 W AR R ANTY ...

Страница 55: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K S E CTION8 W AR R ANTY ...

Страница 56: ...S E CTION9 INS PE CTIONANDR E P AIRLOG Date Comments ...

Страница 57: ...Hy Brid Lifts Maintenance Trouble Shooting Manual HB 1030 HB 1430 SUPO 611 REV K Date Comments S E CTION9 INS PE CTIONANDR E P AIRLOG ...

Страница 58: ...Hy Brid Lifts by C ustom Equipment ...

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