HUSTLER FasTrak SDX Скачать руководство пользователя страница 9

121878

2-3

REV C

Use a stick or similar instrument to clean under the
mower making sure that no part of the body, especially
arms and hands are under mower.

Keep your machine clean and remove any deposits of
trash and clippings, which can cause engine fires and
hydraulic overheating as well as excessive belt wear.
Clean up oil or fuel spillage. Allow machine to cool
before storing. 

Always wear adequate eye protection when servicing
the hydraulic system and battery, or when grinding
mower blades and removing accumulated debris.

Never attempt to make any adjustments or repairs to
the mower drive system, mower deck or any
attachment while the engine is running or deck clutch
is engaged. 

Exercise caution when releasing spring tension from
any of the belt idlers or when working with any of the
deck lift components.

Never work under the machine or attachment unless it
is safely supported with jack stands. Make certain
machine is secure when it is raised and placed on the
jack stands. The jack stands should not allow the
machine to move when the engine is running and the
drive wheels are rotating. 

Use only certified jack stands.

Use only appropriate jack stands, with a minimum
weight rating of 2000 pounds to block the unit up. Use
in pairs only. Follow the instructions supplied with the
vehicle stands.

Keep nuts and bolts tight, especially the blade
attachment bolts. Keep equipment in good working
condition.

Never tamper with safety devices. Check their proper
operation regularly.

Exercise caution when working under the deck as the
mower blades are extremely sharp. Wrap the blade(s)
or wear gloves and use extra caution when servicing
them.

Use original Hustler

®

 replacement parts or parts that

are equivalent in overall performance.

The mower may not comply with the appropriate
safety standards if aftermarket parts,
accessories, or attachments are used.

Maintenance Precautions

Avoid Fire Hazards

Be prepared if an accident or fire should occur. Know
where the first aid kit and the fire extinguishers are
located and how to use them.

Provide adequate ventilation when charging batteries.

Do not smoke near battery.

Never check fuel level with an open flame.

Never use an open flame to look for leaks anywhere on
the equipment.

Never use an open flame as light anywhere on or
around the equipment.

When preparing engine for storage, remember that fuel
stabilizer is volatile and therefore dangerous. Seal and
tape openings after adding the inhibitor. Keep
container tightly closed when not in use.

Inspect electrical wiring for worn or frayed insulation.
Install new wiring if wires are damaged.

Prepare for Emergencies

Be prepared if a fire starts.

Keep a first aid kit and fire extinguishers available.

Keep emergency numbers for doctor, ambulance
service, hospital, and fire department near the
telephone.

Prevent Battery Explosions

Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known to
the State of California to cause cancer and
reproductive harm. Wash hands after handling.

Charge batteries in a well-ventilated open area, away
from sparks and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools. 

Avoid skin and clothing contact with battery acid.

Always wear eye protection when checking the
battery. Acid can cause serious injury to skin and
eyes. If contact occurs, flush area with clean
water and call a physician immediately. Acid will
also damage clothing.

Do not drink the battery electrolyte.

Do not allow open flame near the battery when
charging.

Hydrogen gas forms inside the battery. This gas
is both toxic and flammable and may cause an
explosion if exposed to flame. Always 

disconnect

the negative (black) battery cable(s) before
disconnecting the positive (red) cable(s). Always

connect

 the positive (red) battery cable(s) before

connecting the negative (black) cable(s).

Do not overfill the battery.

Electrolyte may overflow and damage paint,
wiring or structure. When cleaning the battery,
use soap and water. Be careful not to get soap
and water into the battery. Clean the battery
terminals with a solution of four parts water and
one part baking soda when they become
corroded.

Shorts caused by battery terminals or metal tools
touching metal mower components can cause sparks.
Sparks can cause a battery gas explosion which will
result in personal injury.

Содержание FasTrak SDX

Страница 1: ...121878 REV C Hustler FasTrak SDX General Service Manual 200 South Ridge Road Hesston Kansas 67062 ...

Страница 2: ... This equipment may create sparks that can start fires around dry vegetation California Public Resources Code Section 4442 6 provides that it is unlawful to use or operate an internal combustion engine on any forest covered brush covered or grass covered land unless the engine is equipped with a spark arrester maintained in effective working order A spark arrester is a device constructed of nonfla...

Страница 3: ...ions 2 3 Torque 3 1 Standard Torques 3 1 Special Torques 3 1 Power Unit Maintenance 4 1 Steering Adjustments 4 1 Park Brake Spring Adjustment 4 3 Steering Control Lever Stops 4 4 Belts 4 5 Hydraulic Pump Belt Adjustment 4 5 Hydraulic System 4 5 Tires 4 9 Engine Maintenance 5 1 General Engine Maintenance 5 1 Engine Oil and Filter 5 1 Engine Air Filter 5 2 Fuel Evaporation System Filter 5 4 Fuel Eva...

Страница 4: ...e Deck Belt Routing 6 5 Rear Discharge Deck Belt Routing 6 6 Electrical 7 1 Main Electrical Harness Schematic Kawasaki 7 1 Main Electrical Harness Schematic Kohler 7 2 Main Harness to Fuel Gauge Voltage Converter Schematic 7 3 Maintenance 8 1 Maintenance Locator Chart 8 2 Troubleshooting 9 1 ...

Страница 5: ...as quickly as possible is the best insurance Clear away heavy build up of grease oil and dirt especially in the engine compartment and under the seat platform areas minute dust particles are abrasive to close tolerance engine and hydraulic assemblies Daily inspect mower for grass clippings and wire and string tangles The underside of the mower deck will collect a build up of grass clippings and di...

Страница 6: ...REV C 1 2 121878 ...

Страница 7: ...rk and store machine away from open flame or spark or pilot light such as on a water heater or appliances Refuel outdoors Never refuel or drain the gasoline from the machine indoors Never attempt to start the engine when there is a strong odor of gasoline fumes present Locate and correct the cause Store gasoline in an approved container and keep it out of the reach of children Never buy more than ...

Страница 8: ...tion on safe machine operation Always maintain a safe distance from people and pets when mowing Always be aware of what is behind the machine before backing up Never leave machine unattended with ignition key in switch especially with children present Follow daily and weekly checklists making sure hoses are tightly secured and bolts are tightened Always keep engine and machine clean removing accum...

Страница 9: ...ng batteries Do not smoke near battery Never check fuel level with an open flame Never use an open flame to look for leaks anywhere on the equipment Never use an open flame as light anywhere on or around the equipment When preparing engine for storage remember that fuel stabilizer is volatile and therefore dangerous Seal and tape openings after adding the inhibitor Keep container tightly closed wh...

Страница 10: ...connecting the negative black cable s Avoid Acid Burns Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin eat holes in clothing and cause blindness if splashed in eyes Avoid the hazard by Filling batteries in a well ventilated area Wearing eye protection and rubber gloves Avoiding breathing fumes when electrolyte is added Avoiding spilling or contacting dripped elec...

Страница 11: ...r Size ft lbs N m Size ft lbs N m 10 32 4 IN LBS 3 6 M3 12 IN LBS 1 3 250 98 4 IN LBS 11 1 M4 26 4 IN LBS 3 312 204 IN LBS 23 M5 54 IN LBS 6 1 375 30 40 M6 92 4 IN LBS 10 4 438 48 65 M8 222 IN LBS 25 500 73 99 M10 37 50 562 105 143 M12 64 87 625 145 200 M14 103 140 750 260 350 M16 160 215 875 420 565 M20 320 435 Size ft lbs N m Wheel lug nuts 1 70 95 Blade spindle bolt top 70 95 Blade spindle bolt...

Страница 12: ...REV C 3 2 121878 ...

Страница 13: ... connecting the two mower harness female spade connectors together Figure 4 1 Re attach the seat platform to the mower frame 4 Loosen the jam nuts on each end of the steering control rod assemblies Figure 4 4 5 Set both steering control levers in the park brake position Figure 4 2 NOTE Both steering control levers need to be in the park brake position when starting the engine but need to be moved ...

Страница 14: ...eel rotates forward and backward correctly Return the steering control lever to neutral and re check to make sure the wheel has stopped in the neutral position Place the steering control lever in the park brake position If neutral is set properly you should not hear the transmission whine 8 Repeat steps 4 through 10 for the left side 9 Once both sides are properly adjusted check them together to m...

Страница 15: ...e spring adjustment using the following method 1 This procedure does not require engine power therefore Park the mower on level ground Disengage the deck clutch Place the steering control levers in the park brake position Stop the engine Remove the ignition key Disconnect the negative battery cable 2 On one side measure the park brake spring It should be compressed to 1 43 1 48 36 3 37 6mm If it i...

Страница 16: ...re rotating at the same speed Figure 4 8 8 Tighten the side cap screws on both the left and right sides to lock the drive straight brackets in place Snug the top cap screws to prevent loosening during operation Figure 4 8 9 IMPORTANT Unbolt the seat platform from the mower frame Disconnect the two female spade connectors from each other from step 3 This procedure will require that the unit to be r...

Страница 17: ... is the primary enemy of any hydraulic system Each transaxle has its own hydraulic expansion tank The tanks are located in front of the engine and behind the operator s platform Figure 4 10 Check the oil level in the hydraulic system after every 50 hours of operation or weekly whichever occurs first Check more often if the system appears to be leaking or otherwise malfunctioning The mower ships fr...

Страница 18: ...ilter 5 Install the new filter by hand turn 3 4 to one full turn after the filter gasket contacts the filter base surface 6 Re install the filter guard with three 1 4 screws Torque the screws to 65 in lbs each Figure 4 12 7 Repeat steps 2 6 for the opposite side transaxle 8 Drain oil filters of all free flowing oil prior to disposal Place used oil in appropriate containers 9 IMPORTANT Remove the t...

Страница 19: ...an open area free of any objects or bystanders 1 Raise the rear of the mower and block with certified jack stands The rear wheels need to be able to rotate freely and clear of all obstructions 2 Chock the front tires 3 Unbolt the seat platform from the mower frame Disconnect the mower harness from the seat switch Bypass the seat switch by connecting the two mower harness female spade connectors to...

Страница 20: ...se at normal speeds then the transaxle is considered purged 9 Unbolt the seat platform from the mower frame Disconnect the two female spade connectors from each other from step 3 Reconnect them to the seat switch This must be completed so that the safety circuit is functioning properly Figure 4 14 Re attach the seat platform to the mower frame A Seat switch B Female spade connector C Mower harness...

Страница 21: ...air pressure The recommended pressures are Drive wheels 8 12 psi 55 83 KPa Front wheels 8 12 psi 55 83 KPa If you wish to use non pneumatic tires on your Hustler mower the tire must be a Hustler approved tire Warranty claims will be denied on any mower equipped with unapproved non pneumatic tires ...

Страница 22: ...REV C 4 10 121878 ...

Страница 23: ...er has been installed clean up any oil which may have spilled onto the engine plate engine exhaust system and muffler guard Draining the Engine Oil 1 Locate the oil drain valve on the lower right side of the engine Figure 5 1 Figure 5 2 2 Position a suitable oil drain container under the oil drain valve to catch the oil as it drains from the engine 3 Use a 10 mm wrench or socket and open the valve...

Страница 24: ...es or tears in the paper Also check gaskets for cuts or tears Do not attempt to use a damaged element which will allow abrasive particles to enter the engine 3 Kawasaki engines Reinstall the dust cap Make sure it seals all the way around the air cleaner canister then tighten the clamps Figure 5 7 Kohler engines Reinstall the top of the canister housing Make sure it seals all the way around the low...

Страница 25: ... warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air filter element works better than a new element Therefore a dirty filter element is not bad for the engine unless it is excessively restricting the air flow and engine performance is affected The reason is simple The media in the filter must be porous to allow air to pass through it Wh...

Страница 26: ...ystem installed There are two different types of rubber hoses that are connected to the fuel tank One is the fuel hose that is part of the fuel system The other is the vapor line that is part of the fuel evaporative system The fuel hose is connected to the fuel tank as shown It connects the fuel tank to the engine s fuel pump Figure 5 12 Figure 5 13 A Carbon canister B Fuel evaporation system filt...

Страница 27: ...own A Fuel tank B Fuel line Figure 5 13 Kawasaki engine shown A Fuel tank B Vapor lines C Fuel evaporation system filter Figure 5 14 A B B A B B B B C Kawasaki engine shown A Fuel tank B Vapor lines C Fuel evaporation system filter D Carbon canister Figure 5 15 Kohler engine shown A Fuel tank B Vapor lines C Fuel evaporation system filter Figure 5 16 A B B B B C B D A B B B B C ...

Страница 28: ...re are several different extensions that may be shown i e EX AU or CE Example 922222 no extension 922222 EX 922222 CE 922222 US 922222 AU Kawasaki FX691 FX730 ENGINE SPEEDS MODEL NO ENDING WITH HIGH IDLE Model NO without extension Model NO with EX extension Model NO with US extension 3600 50 rpm Model NO with CE extension 2800 50 rpm Kohler ZT730 ZT740 ENGINE SPEEDS MODEL NO ENDING WITH HIGH IDLE ...

Страница 29: ...the indicator hole marked 3 25 82 6 mm and release the pedal 8 Unscrew the nut from the eyebolt and slide the eyebolt out of the mount This removes the tension from the deck lift assist spring Figure 6 4 9 Pull the pedal rearward so that the transport latch is held firmly against the deck height adjusting stop pin and the play in the pivot joint is removed secure the pedal in this position a bunge...

Страница 30: ... blade on an inverted line punch or 5 8 bolt A commercial balancing tool is also available through most hardware supply stores The blade should not lean or tilt When spinning the blade slowly it should not wobble Balance the blade before reinstalling Lay the blade on a flat surface and check for distortion Replace any distorted blade Figure 6 6 Figure 6 7 A Transport latch B Deck lift pedal C Deck...

Страница 31: ... blades Replace the cup washers if they are cracked or flattened IMPORTANT The blade sail curved part must be pointing upward toward the inside of the deck to ensure proper cutting A Re sharpening pattern B Original edge Figure 6 5 Comparison of Warped and Straight Blades A Warped blade replace B Straight blade C Cutting plane Figure 6 6 Do not sharpen to original pattern below It is easier to get...

Страница 32: ...grease away from belts and never use belt dressings Any of these will destroy the belt composition in a very short time Deck Belt Adjustment The deck belt tension remains constant by means of a tension idler and spring There is no tension adjustment of this belt Figure 6 8 Deck Belt Installation When replacing a deck belt use the following procedure 1 Route the belt around all the pulleys except t...

Страница 33: ... Belt Routing and Tensioning The following notes are the same for the different decks that are available 1 There is no tension adjustment of this belt 2 Route belt as shown Side Discharge Deck Belt Routing Figure 6 11 ...

Страница 34: ...REV C 6 6 121878 Rear Discharge Deck Belt Routing Figure 6 12 ...

Страница 35: ...121878 7 1 REV C ELECTRICAL Main Electrical Harness Schematic Kawasaki ...

Страница 36: ...G R K S CLUTCH NEUTRAL SWITCH NEUTRAL SWITCH SEAT SWITCH RED BLK 18 RED 14 BRN 18 ORG RED 16 TAN 18 TAN RED 18 TAN ORG 18 ORG GRN 18 BRN 18 AUX ORG 16 ORG 18 ORG 18 BLK 18 BLK 18 TAN 18 BLK 16 ORG 16 ORG 20 ORG 12 BLK 16 IGNITION SWITCH CLUTCH SWITCH START RELAY 30A MASTER FUSE ORG 14 OIL PRESS ORG 18 A B C YEL BLK 18 START OIL PRESS CHARGE FUEL SOL ENG KILL CHARGE GROUND SPLICE BLK 12 1 2 3 4 ORG...

Страница 37: ...rter Schematic PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 24 12V DC 5V DC CONVERTER ORG 20 ORG 20 ORG 20 BLK 20 GRN 20 YEL BLK BLK BLK 20 FUEL GAUGE CONNECTOR HARNESS CONNECTOR 3A FUSE BLK 16 BLK 16 RED 20 ...

Страница 38: ...REV C 7 4 121878 ...

Страница 39: ...often under dusty or dirty conditions and during hot weather Maintenance Schedule Figure 8 1 Figure 8 2 Figure 8 3 Figure 8 4 Figure 8 5 Figure 8 6 SERVICE AT INTERVALS INDICATED WEEKLY OR 50 HOURS MONTHLY OR 100 HOURS ANNUALLY OR 300 HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and or damaged parts Prior to each use Visually inspect tires P...

Страница 40: ...ck 2 Fuel Filter 3 Engine Air Cleaner 4 Engine Oil Drain Valve 5 Battery 6 Fuel Tank 7 Engine Oil Filter 8 Deck Lift Pivot Zerks 4 9 Park Brake Switch 2 10 Drive Tire 11 Pump Belt 12 Engine Air Intake Screen 13 Front Wheel Tires 14 Front Wheel Zerks 2 15 Deck Belt 16 Blades 17 Hydraulic Oil Expansion Tank 18 Hydraulic Oil Filter 19 Fuel Evaporation System Filter 20 Carbon Canister Figure 8 1 Figur...

Страница 41: ... Oil Filter 8 Deck Lift Pivot Zerks 4 9 Park Brake Switch 2 10 Drive Tire 11 Pump Belt 12 Engine Air Intake Screen 13 Front Wheel Tires 14 Front Wheel Zerks 2 15 Deck Belt 16 Blades 17 Hydraulic Oil Expansion Tank 18 Hydraulic Oil Filter 19 Fuel Evaporation System Filter 20 Carbon Canister Figure 8 3 Figure 8 4 15 16 16 16 15 16 16 16 ...

Страница 42: ...e Oil Filter 8 Deck Lift Pivot Zerks 4 9 Park Brake Switch 2 10 Drive Tire 11 Pump Belt 12 Engine Air Intake Screen 13 Front Wheel Tires 14 Front Wheel Zerks 2 15 Deck Belt 16 Blades 17 Hydraulic Oil Expansion Tank 18 Hydraulic Oil Filter 19 Fuel Evaporation System Filter 20 Carbon Canister Figure 8 5 Figure 8 6 11 10 10 18 18 19 20 ...

Страница 43: ...ion only Steering control linkage needs adjustment Adjust linkage Loose steering linkage Tighten linkage Transaxle component faulty Contact your Dealer Mower creeps when steering control levers are in neutral Steering linkage needs adjustment Adjust linkage Mower circles or veers in one direction Steering linkage needs adjustment Adjust linkage Loose steering linkage Tighten linkage Tires improper...

Страница 44: ...REV C 9 2 121878 ...

Страница 45: ...age Convertor Schematic 7 3 Maintenance Introduction 1 1 Maintenance Locator Chart 8 2 Maintenance Precautions 2 3 Maintenance Schedule 8 1 Mower Blade Maintenance 6 2 Mower Blade Removal 6 3 Operate Machine Safely 2 2 Operation Precautions 2 2 Park Brake Spring Adjustment 4 3 Pre Operation Precautions 2 1 Prepare for Emergencies 2 3 Prevent Battery Explosions 2 3 Purging Procedure 4 7 Rear Discha...

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