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27

TROUBLESHOOTING POINTS

Will not start 

1.  Out of fuel. 

1.  Fill fuel tank.

 

2.  Engine not “CHOKED” properly. 

2.  See “TO START ENGINE” in Operation section.

 

3.  Engine flooded. 

3.  Wait several minutes before attempting to start.

 

4.  Bad spark plug. 

4.  Replace spark plug.

 

5.  Weak or dead battery. 

5.  Recharge or replace battery.

 

6.  Dirty air filter. 

6.  Clean/replace air filter.

 

7.  Dirty fuel filter. 

7.  Replace fuel filter.

 

8.  Water in fuel. 

8.  Empty fuel tank and carburetor, refill tank with  

 

   

  fresh gasoline and replace fuel filter.

 

9.  Loose or damaged wiring. 

9.  Check all wiring.

 

10.  Carburetor out of adjustment. 

10.  See “To Adjust Carburetor” in Service Adjust 

 

  

 ments 

section.

 

11.  Engine valves out of adjustment. 

11.  Contact an authorized service center/ 

 

 

  

 department.

 
Hard to start 

1.  Dirty air filter. 

1.  Clean/replace air filter.

 

2.  Bad spark plug. 

2.  Replace spark plug.

 

3.  Weak or dead battery. 

3.  Recharge or replace battery.

 

4.  Dirty fuel filter. 

4.  Replace fuel filter.

 

5.  Stale or dirty fuel. 

5.  Empty fuel tank and refill tank with fresh, clean  

 

  

 gasoline.

 

6.  Loose or damaged wiring. 

6.  Check all wiring.

 

7.  Carburetor out of adjustment. 

7.  See “To Adjust Carburetor” in Service Adjust 

 

  

 ments 

section.

 

8.  Engine valves out of adjustment. 

8.  Contact an authorized service center/ 

 

 

  

 department.

Engine will not  

1.  Brake pedal not depressed. 

1.  Depress brake pedal.

turn over 

2.  Attachment clutch is engaged. 

2.  Disengage attachment clutch.

 

3.  Weak or dead battery. 

3.  Recharge or replace battery.

 

4. Blown 

fuse. 

4. Replace 

fuse.

 

5.  Corroded battery terminals. 

5.  Clean battery terminals.

 

6.  Loose or damaged wiring. 

6.  Check all wiring.

 

7.  Faulty ignition switch. 

7.  Check/replace ignition switch.

 

8.  Faulty solenoid or starter. 

8.  Check/replace solenoid or starter.

 

9.  Faulty operator presence switch(es). 

9.  Contact an authorized service center/ 

 

 

  

 department.

Engine clicks but   

1.  Weak or dead battery. 

1.  Recharge or replace battery.

will not start 

2.  Corroded battery terminals. 

2.  Clean battery terminals.

 

3.  Loose or damaged wiring. 

3.  Check all wiring.

 

4.  Faulty solenoid or starter. 

4.  Check/replace solenoid or starter.

Loss of power 

1.  Cutting too much grass/too fast. 

1.  Raise cutting height/reduce speed.

 

2.  Throttle in “CHOKE” position. 

2.  Adjust throttle control.

 

3.  Build-up of grass, leaves and trash under mower.  3.  Clean underside of mower housing.

 

4.  Dirty air filter. 

4.  Clean/replace air filter.

 

5.  Low oil level/dirty oil. 

5.  Check oil level/change oil.

 

6.  Faulty spark plug. 

6.  Clean and regap or change spark plug.

 

7.  Dirty fuel filter. 

7.  Replace fuel filter.

 

8.  Stale or dirty fuel. 

8.  Empty fuel tank and refill tank with fresh, clean  

 

  

 gasoline.

 

9.  Water in fuel. 

9.  Empty fuel tank and carburetor, refill tank with  

 

   

  fresh gasoline and replace fuel filter.

 

10.  Spark plug wire loose. 

10.  Connect and tighten spark plug wire.

 

11.  Dirty engine air screen/fins. 

11.  Clean engine air screen/fins.

 

12. Dirty/clogged 

muffler. 

12. Clean/replace 

muffler.

 

13.  Loose or damaged wiring. 

13.  Check all wiring.

 

14.  Carburetor out of adjustment. 

14.  See “To Adjust Carburetor” in Service Adjust 

 

  

 ments 

section.

 

15.  Engine valves out of adjustment. 

15.  Contact an authorized service center/ 

 

 

  

 department.

Excessive vibration 

1.  Worn, bent or loose blade. 

1.  Replace blade. Tighten blade bolt.

 

2.  Bent blade mandrel. 

2.  Replace blade mandrel.

 

3.  Loose/damaged part(s). 

3.  Tighten loose part(s).  Replace damaged parts.

PROBLEM 

             CAUSE  

 

 

 

 

CORRECTION 

Содержание YTH2754 TWIN

Страница 1: ...03002 YTH2754 TWIN Owner s Manual ...

Страница 2: ...ing brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when o...

Страница 3: ...ach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injur...

Страница 4: ...s and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sectio...

Страница 5: ...rge Retainer Springs 7 16 2 Smaller Retainer Springs 5 16 1 Locknut 3 8 16 1 Oil Drain Tube For Future Use 1 Shoulder Bolt Mower Front Wheel 1 3 4 O D Washers 1 Anti Sway Bar 1 Front Link Assembly 1 1 1 4 O D Washer 5 1 3 16 O D Washers 2 Rear Lift Link Assemblies ...

Страница 6: ...function of controls Be sure all the above assembly steps have been com pleted Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual Sit on seat in operating position depress brake pedal and set the parking brake Raise attachment lift lever to its highest position Remove key from bag and...

Страница 7: ...rward and check belt for proper routing in all mower pulley grooves Pivot bar towards you and insert other end of bar into hole in rear mower bracket D Move mower as needed to insert bar Secure with washer and retainer spring as shown using small 5 16 retainer spring NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor Slide mower under tractor until i...

Страница 8: ...ing Repeat on opposite side of tractor Turn steering wheel to position wheels straight for ward ATTACH FRONT LINK E Work from left side of tractor Insert rod end of link assembly through front hole in tractor front suspension bracket F and secure with7 16 retainer spring G through hole in link located behind the bracket Insert other end of link E into hole in front mower bracket H and secure with ...

Страница 9: ...eled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in th...

Страница 10: ...dentify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the a...

Страница 11: ...UTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor at desired speed without ho...

Страница 12: ...e position Make sure parking brake will hold tractor secure B C STOPPING MOWER BLADES To stop mower blades push attachment clutch switch in to disengaged position o GROUND DRIVE To stop ground drive depress brake pedal all the way down ENGINE Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stop...

Страница 13: ...oper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in this section of manual With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole Tighten securely ...

Страница 14: ...llow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area Depress brake pedal all the way down Withenginerunning...

Страница 15: ...l in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to acceptsma...

Страница 16: ...mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used Place tractor safely on a level surface that is clear and open with engine off and parking brake set Disengage transmission by placing freewheel control infreewheelingposition See TOTRANSPORT inthis sectio...

Страница 17: ...s not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At le...

Страница 18: ...king properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptbytheoperator to leave the seat without first setting the parking brake should shut off the engine When the en...

Страница 19: ...ED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES 20 0 30 40 80 100 30 20 0 20 30 40 F C 32 10 10 60 5W 30 SAE 30 oil_visc_chart1_e Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual CLEAN AIR SCREEN Air...

Страница 20: ...n fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLAMP FUEL FILTER CLAMP FIG 26 CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend usin...

Страница 21: ... Lower attachment lift lever to its lowest position Disengage belt tension rod K from lock bracket L CAUTION Belt tension rod is spring loaded Have a tight grip on rod and re lease slowly Remove mower belt from electric clutch pulley M Disconnect front link E from mower remove retainer spring and washer Go to either side of mower and disconnect mower suspension arm A from chassis and rear lift lin...

Страница 22: ...wer 02948 A Turn nut left to lower mower Turn nut right to raise mower NOTE Each full turn of the adjustment nut will change mower height about 1 8 Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut NOTE Each full turn of adjustment nut will change mo...

Страница 23: ...gaged position The rear wheels must lock and skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified service center TO REPLACE MOTION DRIVE BELT See Fig 33 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove...

Страница 24: ...echarged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOURTRACTORISEQUIPPEDWITHA12VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DONOTUSEYOURTRACTORBATTERYTOSTART OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not ...

Страница 25: ... push bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE H...

Страница 26: ...FUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and ...

Страница 27: ...6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but 1 Weak or dead battery 1 Recharge or replace battery will not start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Che...

Страница 28: ... air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower d...

Страница 29: ...ES 28 VOLTS AC 3600 RPM REGULATOR DISCONNECTED CHARGING SYSTEM OUTPUT 16 AMP DC 36 RPM OPTIONAL NON REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 02929 194276_Regulated Tex IGNITION SWITCH CIRCUIT POSITION OFF B A1 RUN OVERRIDE B S A1 START M G A1 B A1 RUN M...

Страница 30: ...30 TRACTOR MODEL NO YTH2754 96041006200 PRODUCT NO 960 41 00 62 ELECTRICAL 30 33 24 42 40 26 28 71 59 194276D 29 34 43 25 27 41 50 Battery _28 8 1 99 100 91 2 27 22 21 16 55 46 46 90 101 102 103 ...

Страница 31: ...33 532 14 04 01 Key Ign Molded Generic 34 532 11 07 12 Switch Light Reset 40 532 40 11 04 Harness Ign Dash 41 817 72 04 08 Screw Thd Cut 1 4 20 x 1 2 42 532 13 15 63 Cover Terminal Red 43 532 19 25 07 Solenoid 46 532 40 17 63 Gauge Hourmeter 50 532 17 46 51 Switch PTO 55 817 06 05 12 Screw Thdrol 5 16 18 x 3 4 59 532 40 03 03 Outlet 12 Volt 71 532 19 42 76 Harness Ign 90 532 40 07 24 Cover Termina...

Страница 32: ...0 37 194 194 52 52 182 68 68 189 176 176 176 175 178 165 219 219 183 194 236 99 152 150 202 203 204 210 208 18 15 25 207 211 209 212 180 217 213 213 68 218 34 130 130 5 161 36 36 199 162 177 196 221 162 176 176 205 206 58 189 189 chassis tex_60 gt husq 235 137 234 234 238 239 3 181 181 ...

Страница 33: ... 59 Chassis 181 532 40 30 25 Bushing Mount Fender Cargo 182 532 19 47 87 Dash Lower 183 872 47 85 20 Bolt 5 16 18 UNC x 1 1 4 189 817 00 05 12 Screw 5 16 18 x 3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 194 873 90 05 00 Nut Lock 5 16 18 196 532 40 02 99 Console Asm Deck Lift 199 532 19 82 59 Plate Deck Lift 202 532 40 30 48 Vent Side Hood RH 203 ...

Страница 34: ...34 TRACTOR MODEL NO YTH2754 96041006200 PRODUCT NO 960 41 00 62 DRIVE ª DRIVE TEX USQª4UFF4ORQ ...

Страница 35: ...162 532 19 57 85 Spacer Transaxle 163 532 40 10 34 Rod Pedal Control 166 532 19 72 90 Nut Push 625 167 532 40 52 57 Latch Brake Parking 170 532 19 43 22 Keeper Belt Centerspan 171 872 11 06 16 Bolt 3 8 16 UNC x 2 183 532 40 04 24 Spacer Split 184 532 40 31 18 Handle Parking Brake 185 872 11 06 20 Bolt Rdhd Sqnk 3 8 16 x 2 1 2 186 532 19 43 21 Spacer Retainer 187 819 13 32 10 Washer 188 532 19 43 2...

Страница 36: ...36 TRACTOR MODEL NO YTH2754 96041006200 PRODUCT NO 960 41 00 62 ENGINE 1 29 SPARK ARRESTER KIT 21 20 ENGINE TEX KOHL 2 81 82 18 15 37 28 37 12 11 41 42 84 90 85 9 22 83 62 71 70 69 31 45 91 ...

Страница 37: ...9 42 67 Cap Asm 20 532 18 29 37 Control Throttle 21 532 19 16 11 Screw 10 x 3 4 Single Lead Hex 22 532 19 15 96 Control Choke 28 532 14 21 58 Fuel Line 29 532 13 71 80 Spark Arrester Kit 31 532 14 50 06 Clip Push In 37 532 12 34 87 Clamp Hose 41 532 12 61 97 Washer 1 1 2 OD x 15 32 ID x 250 42 810 04 07 00 Washer Lock 7 16 45 873 51 04 00 Nut Keps Hex 1 4 20 unc 62 532 14 66 29 Shield Heat Muffler...

Страница 38: ... 532 18 67 37 Adapter Wheel Steering 22 532 19 48 45 Bushing Strg Blk 26 532 19 36 52 Insert Wheel Steering 28 817 00 06 12 Screw 3 8 16 x 3 4 35 532 19 47 32 Gear Sector Plate 45 819 18 38 12 Washer 9 16 x 2 3 8 x 12 Ga NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 51 873 94 08 00 Nut Hex Jam Toplock 1 2 20 unf 53 532 18 89 67 WasherHardened 793x1 637...

Страница 39: ...7 Bolt 5 16 18 uncx 3 4 w Sems 10 532 19 69 77 Pan Seat 21 532 17 18 52 Bolt Shoulder 5 16 18 37 873 80 05 00 Nut Lock 5 16 18 unc 40 532 19 76 61 Handle Slide Seat 41 532 19 82 00 Spring Latch Seat 43 874 76 06 12 Bolt 3 8 16 x 3 4 44 819 13 38 12 Washer 13 32 x 2 3 8 x 12 Ga KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION NOTE All component dimensions given in U S inches 1 inch 25 4 mm 2 6...

Страница 40: ... 960 41 00 62 MOWER DECK 47 7 49 46 32 33 31 30 1 33 52 52 43 196 97 33 192 49 34 39 185 46 46 6 21 122 114 98 31 32 25 26 24 27 58 60 59 18 21 194 113 49 187 190 188 190 187 50 120 117 116 21 18 189 21 18 13 14 15 11 8 29 mower_deck 54 tex_3 12 16 19 ...

Страница 41: ...34 Nut Flg Top Lock 34 873 68 06 00 Nut Crownlock 3 8 16 unc 39 532 19 61 04 Pulley Idler Stationary LH 43 532 19 60 65 Arm Idler 46 532 13 77 29 Screw Thdroll 1 4 20 x 5 8 47 532 19 61 03 Belt Deck Drive 49 873 90 06 00 Nut Lock Flg 3 8 16 unc 50 872 11 06 16 Bolt Rdhd Sqnk 3 8 16 unc x 2 52 532 19 61 06 Pulley Idler 58 532 18 73 42 Baffle Right 59 532 18 73 44 Baffle Left 60 532 18 76 07 Baffle ...

Страница 42: ...nt Wheel Only 9 532 18 47 08 Tire Rear 10 532 12 49 26 Tube Rear Service Item Only 11 532 40 17 82 Rim Assembly Rear 532 14 43 34 Sealant Tire 10 oz Tube 14 2 1 532 17 83 02 Decal Operator s 2 532 40 21 28 Decal Hood Insert 3 532 18 21 66 Decal Warning 7 532 40 03 89 Decal Warn Sym 8 532 16 88 69 Decal Tick Mark 9 532 12 44 33 Decal DBA 10 532 15 97 37 Decal Brake Clutch 11 532 15 97 36 Decal Hot ...

Страница 43: ... 19 63 14 Spring Torsion 87 532 19 42 09 Pin Cotter 7 16 Bow Tie Lock 88 532 19 53 04 Spring Lift Assist 89 819 19 19 12 Washer Clear Zinc KEY PART NO NO DESCRIPTION NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 90 532 19 42 08 Pin Cotter 5 16 Bow Tie Lock 91 532 40 34 07 Link Lift Susp Mower Rear 97 817 06 06 12 Screw3 8 16x 75SmgmlTap R Z 98 532 19 5...

Страница 44: ...44 ...

Страница 45: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Страница 46: ...46 SERVICE NOTES ...

Страница 47: ...47 SERVICE NOTES ...

Страница 48: ...532 41 15 12 Rev 1 05 10 07 AP Printed in U S A ...

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