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14

MAINTENANCE

 

General Purpose Grease

  Refer to Maintenance “ENGINE” Section

02501

 

MANDREL 

ZERKS

➁ 

ENGINE

 

FRONT 

WHEEL 

BEARING 

ZERK

 

STEERING 

SECTOR 

GEAR 

TEETH

 

FRONT 

WHEEL 

BEARING 

ZERK

 

SPINDLE ZERK

 

SPINDLE ZERK

1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions.

T

R
A
C

T

O

R

E

N

G

I

N

E

3

2

2

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.

5 - See Cleaning in Maintenance Section.

1,2

2

2

1

,

2

4

5

1,2

BEFORE

EACH

USE

EVERY

25

HOURS

EVERY

8

HOURS

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

EVERY

50

HOURS

Clean Air Filter

Change Engine Oil (models with oil filter)

Clean Engine Cooling Fins

Clean Air Screen

Replace Oil Filter (If equipped)

Replace Fuel Filter

Change Engine Oil (models without oil filter)

MAINTENANCE  SCHEDULE

Check Battery Level
Clean Battery and Terminals

Lubrication Chart

Check/Replace Mower Blades

Check for Loose Fasteners

Check Operator Presence and ROS Systems

Check Tire Pressure

Check Brake Operation

Replace Air Filter Paper Cartridge

Replace Spark Plug

Inspect Muffler/Spark Arrester

Check Engine Oil Level

Check V-Belts

Check Mower Levelness

Check Transaxle Cooling

Clean Debris off Steering Plate

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have 

been subjected to operator abuse or negligence.  To receive 

full value from the warranty, operator must main tain tractor 

as instructed in this manual.
Some adjustments will need to be made periodically to 

properly maintain your tractor.
At least once a season, check to see if you should make 

any of the adjustments described in the Service and 

Adjustments section of this manual.
• 

At least once a year you should replace the spark plug, 

clean or replace air 

fi

 lter, and check blades and belts 

for wear.  A new spark plug and a clean air 

fi

 lter ensure 

proper air-fuel mixture and help your engine run better 

and last longer.

BEFORE EACH USE

• 

Check engine oil level.

• 

Check brake operation.

• 

Check tire pressure.

• 

Check operator presence and ROS systems for proper 

operation.

• 

Check for loose fasteners.

IMPORTANT:

  DO NOT OIL OR GREASE THE PIVOT POINTS 

WHICH HAVE SPECIAL NYLON BEARINGS.  VISCOUS 

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL 

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.  

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A 

DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

Содержание ts 352

Страница 1: ...ontaining up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty Please read the operator s manual carefully and make sure you understand the instructions before using the machine ...

Страница 2: ... down and behind before and while backing Never direct discharged material toward anyone Avoid dischargingmaterialagainstawallorobstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge chute or other safety devices in place and working Slow down before turning Never leave a running mac...

Страница 3: ...G OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Neverremovegascaporaddfuelwiththeenginerunning Allow engine to cool before refueling Never fuel the machine indoors Never store the machi...

Страница 4: ...not easily remedy please contact your nearest authorized service center department Wehavecompetent well trainedtechni cians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regul...

Страница 5: ...remove BEFORE REMOVING TRACTOR FROM SKID CONNECT BATTERY See Fig 1 WARNING Donotshortbatteryterminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metalbracelets wristwatchbands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding NOTE If this battery is put into service after month...

Страница 6: ...pers Check wiring See that all connections are still secure and wires are properly clamped Before driving tractor ensure freewheel control is in TRANSMISSION ENGAGED position See TO TRANSPORT intheOperationsectionofthismanual WHILELEARNINGHOWTOUSEYOURTRACTOR PAYEXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasol...

Страница 7: ...rty damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the alert symbol indicates a situation that could result in damage to the tractor and or engine FIRE...

Страница 8: ... E ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor at desired ...

Страница 9: ...NGAGED ATTACHMENT CLUTCH SWITCH DISENGAGED D F N TO USE CHOKE CONTROL N See Fig 6 Use choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke control N pull knob out Slowly push knob in to disengage GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN...

Страница 10: ... or turning With forward drive pedal depressed to desired speed pull cruise control lever J up and hold while lifting your foot off the pedal then release the lever To disengage the cruise control depress the brake pedal or tap on forward drive pedal TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine runn...

Страница 11: ...ig 12 TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake Torestartmovement slowlyreleaseparkingbrakeand brake pedal Slowlydepre...

Страница 12: ... See Storage Instructions for additional information Neveruseengineorcarburetorcleaner productsinthefueltankorpermanentdamagemay occur Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after ...

Страница 13: ...tep 4 there may be movement of the drive wheels 4 Depress forward drive pedal to full forward position hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position hold for five 5 seconds and release pedal Repeat this procedure three 3 times 5 Shut off engine and set parking brake 6 Engage transmission by placing freewheel control in engaged position See TO TRANSP...

Страница 14: ...e Replace Spark Plug Inspect Muffler Spark Arrester Check Engine Oil Level Check V Belts Check Mower Levelness Check Transaxle Cooling Clean Debris off Steering Plate LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in thi...

Страница 15: ...CIAL CENTER HOLE STAR MANDREL ASSEMBLY MAINTENANCE TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION If tractor requires more than five 5 feet 1 5 m to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO CHECK BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper ...

Страница 16: ...ecom pressedairorhighpressuresprayertocleancoolingfins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department Fig 18 TO CHANGE ENGINE OIL See Fig 18 20 Determine temperature range expected before oil change All oil ...

Страница 17: ...s are reinstalled NOTE Operating the engine with a blocked grass screen dirtyorpluggedcoolingfins and orcoolingshroudsremoved will cause engine damage due to overheating ENGINE OIL FILTER Replace the engine oil filter every season or every other oil changeifthetractorisusedmorethan100hoursinoneyear NOTE If needed remove lower dash covers using steps from Lower dash cover removal section of this ma...

Страница 18: ...onnection Pull back the lock collar of the hose connector and push the connector onto the deck washout port at the left end of the mower deck Release the lock collar to lock the connector on the nozzle IMPORTANT Tug hose ensuring connection is secure Turn the water on While sitting in the operator s position on the tractor re start the engine and place the throttle lever in the Fast position IMPOR...

Страница 19: ...chassis and rear lift link C from rear mower bracket D remove retainer springs and washers Go to other side of mower and disconnect the suspen sion arm and rear lift link CAUTION After rear lift links are discon nected the attachment lift lever will be spring loaded Have a tight grip on lift leverwhenchangingpositionofthelever Slide mower out from under right side of tractor TO INSTALL MOWER See F...

Страница 20: ...y through front hole in tractor suspension bracket F Install bushing O and loosely install nut P and jam nut Q Insert flared ends of link E into slots in front mower bracket H E P F Q H O A B IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position If necessary adjust gauge wheels before operating mowerasshownintheOperationsectionofthisman...

Страница 21: ...adjustment is necessary see steps in Visual Adjust ment instructions above Recheck measurements adjust if necessary until both sides are equal NOTE Each full turn of the adjustment nut will change mower height about 1 8 3 1 mm Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 3 1 to 12 7 mm lower than the rear tip Hold adjustment nut in position with wrench and tighte...

Страница 22: ...he idler pulley Fig 34 IDLER ARM NUT EYEBOLT SPRING BELT ROUTING BLADE BELT IDLER PULLEY ENGINE Double check belt routing to make sure it matches the routing decal and that the belt does not have any twist Correct if needed Adjust belt tension by turning the eyebolt until spring is extended to a length of 5 1 13 cm Belt tension should be set to 30 Ft Lbs 40 Nm Replace mandrel covers on both mandre...

Страница 23: ...input pulley F Be sure belt is inside the belt keeper Install belt on centerspan idler E Install belt through stationary idler C and clutching idler D Reinstall anti rotation link B on right side of tractor Tighten securely Reconnect clutch harness A Make sure belt is in all pulley grooves and inside all belt guides and keepers Install mower See TO INSTALL MOWER in this section of manual Fig 37 Fi...

Страница 24: ...ftheBLACKcabletotheNEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries REPLACING BATTERY See Fig 40 WARNING Do not short battery termi nals by allowing a wrench or any othe...

Страница 25: ...ol has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL Thechokecontrolhasbeenpresetatthefactoryandadjust ment should not be necessary If adjustment is necessary see engine manual TO REPLACE LED HEADLIGHT Raise hood Disconnect harness from LED light RemovemountingscrewstoremoveLEDlight reflector and lens Replace...

Страница 26: ... Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Neverstorethetractorwith gasoline in the tank inside a building where fumes may reach an open fla...

Страница 27: ...ition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not start 1 Weak or dead battery 1 Recharge or replace battery 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solenoid or starter 4 Check replace sole...

Страница 28: ...lt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean around mandrels to open vent holes Headlight s not working if so equipped 1 Switch is OFF 1 Turn switch ON 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s 3 Faulty li...

Страница 29: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Страница 30: ...30 SERVICE NOTES ...

Страница 31: ...31 SERVICE NOTES ...

Страница 32: ...04 29 2015 CL ...

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