F.2
Ed. 01-09-2010
ENGINE
ADJUSTMENTS / SETTING
..................................................3
CARBURETTOR SETTING
....................................................3
Original setting ...................................................................3
Information for setting change ...........................................3
Basic indications on carburettor wear ................................3
Idle speed - A......................................................................3
Valve opening - B ...............................................................4
Reduced load - C ...............................................................4
Full load - D ........................................................................4
CLEANING
..............................................................................5
STORAGE
...............................................................................5
RESTART AFTER INACTIVITY
..............................................5
ENGINE REMOVAL.
...............................................................6
Engine locking ....................................................................6
Cooling sleeve, intake flange, and ignition coil removal
.....6
Ignition cover removal ........................................................6
Stator removal ....................................................................7
Cylinder head, cylinder and piston removal .......................7
Rotor removal .....................................................................7
Crankcase halves splitting..................................................8
Clutch and primary drive removal.......................................9
OPERATIONS ON THE SINGLE PARTS
.............................10
Operations on the right-hand side crankcase half ............10
Operations on the left-hand side crankcase half ..............11
Crankshaft measurement .................................................11
Operations on clutch cover...............................................12
Water pump overhaul .......................................................13
Reed unit, intake flange
....................................................13
Piston check .....................................................................14
Piston ring gap measurement ..........................................14
Piston and cylinder measurement, piston assembly
clearance definition
..........................................................14
Centrifugal clutch overhaul ...............................................15
Clutch wear compensation ...............................................16
ENGINE REASSEMBLY
.......................................................17
Crankshaft and output shaft assembly .............................17
Primary drive assembly ....................................................17
Left-hand crankcase half assembly ..................................18
Ignition assembly..............................................................19
Clutch assembly ...............................................................19
Clutch cover assembly .....................................................20
Ignition cover ....................................................................20
Piston assembly ...............................................................21
Cylinder head assembly ..................................................22
Water pipe, intake flange and ignition coil assembly
........22
Gearbox oil filling
.............................................................22
TROUBLESHOOTING
..........................................................23
Ignition system values reading. .......................................25
Stator ...............................................................................25
Ignition coil ......................................................................25
Ignition static parameters measurement with
peak voltage adapter ........................................................25
ORIGINAL CARBURETTOR SETTING
................................26
TOLERANCE AND ASSEMBLING CLEARANCES
.............26
ENGINE - TECHNICAL DATA
..............................................26
ENGINE TORQUE FIGURES
...............................................27
Содержание SM 50 / 2011
Страница 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Страница 6: ......
Страница 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Страница 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Страница 14: ......
Страница 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Страница 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Страница 24: ......
Страница 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Страница 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Страница 48: ......
Страница 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Страница 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Страница 66: ......
Страница 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Страница 94: ......
Страница 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Страница 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Страница 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Страница 100: ......
Страница 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Страница 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Страница 110: ...L 2 BRAKES Ed 01 09 2010 Braking system L 3 Brake disc L 4 Checking brake pads for wear replacing the pads L 5 ...
Страница 114: ......
Страница 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Страница 122: ......
Страница 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Страница 124: ...N 2 Ed 1 09 2010 ENGINE COOLING Coolant level check N 3 Cooling circuit N 4 Engine cooling system overhaul N 5 ...
Страница 128: ......
Страница 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Страница 138: ......
Страница 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...