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23

SERVICE AND ADJUSTMENTS

TRACTOR

TO REMOVE MOWER (See Fig. 25)

Mower will be eas i er to re move from the right side of trac-
 tor.
•     Place attachment clutch control in “DISENGAGED” 

po si tion.

•     Move attachment lift lever forward to lower mower to 

its lowest position.

•      Roll belt off clutch pulley.
•     Disconnect anti-sway bar from chassis bracket by 

re mov ing re tain er spring.

•      Disconnect suspension arms from rear deck brackets 

by removing retainer springs.

•      Disconnect front links from deck by removing retainer 

springs.

•      Raise lift lever to raise suspension arms. Slide mower 

out from under tractor.

IMPORTANT:

  IF AN ATTACHMENT OTHER THAN THE MOWER 

DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE 
FRONT LINKS.

TO INSTALL MOWER (See Fig. 25)

Be sure tractor is on level surface and mower suspension 
arms are raised with attachment lift control. Engage park-
 ing brake.
•      Slide mower under tractor.

IMPORTANT:

 Check belt for proper routing in all mower 

pulley grooves.
•      Install belt into clutch pulley groove.
•         Install left front link into the left hand front mower bracket 

(retain with single loop retainer springs as shown).

•         Slide right side of mower back and install right front link 

into right hand front mower bracket (retain with single 
loop retainer springs).

•         Place the suspension arms on mower pins, if nec es sary, 

rock and raise front of mower to align mower pins with 
the holes in suspension arms. Retain with double loop 
retainer spring, loop down as shown.

•     Connect anti-sway bar to chassis bracket under left 

footrest and retain with double loop retainer spring.

•      Raise deck to highest position.

FIG. 25

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

•   Depress clutch/brake pedal fully and set parking brake.
•   Place motion control lever in neutral (N) position.
•   Place attachment clutch  in “DISENGAGED” position.
•   Turn ignition key  to “STOP” and remove key.
•   Make sure the blades and all moving parts have completely stopped.
•   Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
 with 

plug.

ANTI SWAY 
BAR

RETAINER 
SPRING

RETAINER 
SPRING

SUSPENTION 
ARMS

CLUTCH PULLEY

FRONT LINKS

RETAINER 
SPRINGS

Содержание CTH2542 XP

Страница 1: ...CTH2542 XP 02764 Owner s Manual ...

Страница 2: ...ss catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 60...

Страница 3: ...gned for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLI...

Страница 4: ...cable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under the Maintenance and Storage sections of this owner s manual SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 4 CUSTO...

Страница 5: ... Steering Wheel Steering Wheel Insert Steering Wheel Adapter 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube For Future Use Steering Sleeve 2 Hex Bolts 1 4 20 x 3 4 2 Keps Nut 1 4 20 ...

Страница 6: ...smanual itmeans when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CAR TON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton Cut along dashed lines on all four panels of carton Remove end panels and lay side panels flat Check for any additional loose parts or cartons and remove Your new tractor has been assembled at the factor...

Страница 7: ...is manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place freewheel control in transmission disengage...

Страница 8: ...te install the bagger support tube to the back plate as shown Tighten securely Install the two upper support brackets through the back plate and to the chassis install the clevis pin 10x17mm and secure with retainer spring Assemble both support brackets to the outside of the bagger support tube using two each 3 8 x 63 5mm hex bolts13 32 I D flatwashersand3 8locknutsfromparts bag Tighten securely Re...

Страница 9: ...he nuts securely VERTICAL ADJUSTMENT Slightly loosen the nuts securing the vertical adjust ment brackets Loosen only enough so the brackets keep their position but allow them to be moved Move the brackets the amount up or down you wish the bag assembly to move Retighten the nuts securely Reinstall the bagger assembly and check the bagger to fender fit If necessary repeat the procedure until proper ...

Страница 10: ...fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition It is important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Oper...

Страница 11: ... safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the alert sy...

Страница 12: ...sion for pushing or slowly towing the tractor with the engine off HEIGHTADJUSTMENTKNOB Usedtoadjustthemower cutting height SERVICE REMINDER HOURMETER Indicates when service is required for the engine and mower IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off MOT...

Страница 13: ...ise cutting height Turn knob counterclockwise to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with theenginenotrunning Theseheightsareapproximateand may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool ...

Страница 14: ...ion of this manual With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely Repeatforoppositesideinstallinggaugewheelinsame adjustment hole SHOULDER BOLT LOCKNUT 3 8 WASHER REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a...

Страница 15: ... Figs 9 and 14 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located under the seat Raiseattachmentlifttohighestpositionwithattachment lift control Raise seat and pull freewheel control up and back into the slot and release so it is held in the disengaged position Do not push or tow tractor at more ...

Страница 16: ...n be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual ADD GASOLINE Fill fue...

Страница 17: ...it the terrain and give best performance of the attachment being used OPERATION Certaintypesofgrassandgrassconditionsmayrequire that an area be mulched a second time to completely hide the clippings When doing a second cut mow across perpendicular to the first cut path Change your cutting pattern from week to week Mow northtosouthoneweekthenchangetoeasttowestthe next week This will help prevent mat...

Страница 18: ... discharge deflector to allow mower to operate You are now ready to begin mulching BAGGING See Fig 18 Place deck into the high cut position Remove the rear discharge deflector or mulching plug Insert the discharge chute into the opening in the backplate and onto the mower deck adaptor Attachthechutetothetractorbyhookingthetwostraps to the flange of the chute NOTE Thestraphookmustgothroughthedischarge...

Страница 19: ...clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Check brake operation Check tire pressure Check operator presence and ROS systems for proper operation Check for loose fasteners T R A C T 0 R Inspect Muffler Spark Arrester Clean Air Filter Change Engine Oil with oil filter Replace Air Filter Paper Cartridge Replac...

Страница 20: ...nual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATORPRESENCESYSTEMANDREVERSE OPERATION...

Страница 21: ...lean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle Inspect cooling fan to be sure fan blades are intact and clean Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use com pre...

Страница 22: ... cap dipstick for checking level Insert dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the b...

Страница 23: ...into clutch pulley groove Installleftfrontlinkintothelefthandfrontmowerbracket retain with single loop retainer springs as shown Slide right side of mower back and install right front link into right hand front mower bracket retain with single loop retainer springs Placethesuspensionarmsonmowerpins ifnecessary rock and raise front of mower to align mower pins with the holes in suspension arms Reta...

Страница 24: ... WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its high est position Checkadjustmentonrightsideoftractor Measuredistance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjustments check that bo...

Страница 25: ...ance between brake operating arm and nut A on brake rod If distance is other than 1 9 16 loosen jam nut and turn nut A until distance becomes 1 9 16 Retighten jam nut against nut A Engage transmission by placing freewheel control in transmission engaged position Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 fee...

Страница 26: ...reeps repeat above steps until satis fied TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and beforeoperatingthetractor See PURGETRANSMISSION in the Operation section of this manual TO REPLACE MOTION DRIVE BELT See Fig 32 Park the tractor on level surface Engage parking brake For assistance there is a belt...

Страница 27: ...ire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is necessary see engine manual TO ADJUST CARBURETOR Thecarburetorhasbeenpresetatthefactoryandadjustment shouldnotbene...

Страница 28: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Страница 29: ...gnition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty soleno...

Страница 30: ...e of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes grass leaves and trash around mandrels Headlight s not working 1 Light switch is OFF 1 Turn light switc...

Страница 31: ...CK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK ELECTRIC CLUTCH 28 VOLTS AC 3600 RPM REGULATOR DISCONNECTED CHARGING SYSTEM OUTPUT 15 AMP DC 3600 RPM NON REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING PTO SWITCH CIRCUIT POSITION OFF C F B...

Страница 32: ...32 REPAIR PARTS TRACTOR MODEL NO CTH2542XP 96061015900 PRODUCT NO 960 61 01 59 ELECTRICAL 33 30 28 26 24 42 43 25 41 27 27 27 40 50 197434 29 94 93 92 34 16 58 2 1 27 81 22 79 21 66 59 16 46 46 48 ...

Страница 33: ...19 33 50 Switch Ignition 33 532 14 04 01 Key Ign Molded 34 532 11 07 12 Switch Light 40 532 18 80 34 Harness Ign 41 871 11 04 08 Bolt Flk Fin Hex 1 4 20 unc x 1 2 42 532 13 15 63 Cover Terminal Red 43 532 19 25 07 Solenoid 46 532 19 81 38 Guage Hourmeter 48 532 14 08 44 Adapter Ammeter Rectangular 50 532 17 46 51 Switch PTO 58 532 16 94 19 Buzzer Crd 59 532 18 03 79 Switch FBI CRD 66 817 49 06 08 ...

Страница 34: ... 11 278 28 58 54 278 154 209 278 278 209 259 258 175 185 179 26 25 26 25 24 165 24 209 31 30 89 209 256 69 155 184 186 187 266 265 187 189 189 188 188 170 171 172 173 190 171 198 213 214 162 164 3 3 26 24 163 209 209 209 24 2 207 35 209 26 209 35 26 33 10 34 1 209 8 8 209 3 6 145 37 37 205 205 38 38 26 chassis stealth husqy CRD stlt_6 ...

Страница 35: ...2 18 39 26 Bracket Dash LH 161 532 16 46 55 Bumper Extrusion 162 532 18 03 82 Bracket Exten Chassis Lh CRD KEY PART NO NO DESCRIPTION NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 163 532 18 03 83 Bracket Exten Chassis Rh CRD 164 532 16 56 05 Support Battery CRD 165 532 18 11 00 Cover Battery 170 532 19 94 88 Backplate CRD 171 872 14 06 20 Bolt Rdhd Sq...

Страница 36: ... 259 187 183 156 165 82 168 166 163 14 159 161 207 158 171 112 21 8 10 167 83 162 29 28 53 36 35 27 252 35 62 36 55 258 258 27 215 37 22 34 24 96 25 252 19 263 30 16 169 171 30 263 36 255 255 35 35 36 214 163 186 207 14 65 43 9 17 261 51 120 295 262 292 266 20 199 52 199 51 199 197 16 81 16 199 84 16 185 172 95 96 263 71 200 73 16 263 63 57 183 183 183 183 180 38 47 drive hydro_CRD_Laser_20 243 25...

Страница 37: ... 12 17 48 Washer 25 32 x 1 5 8 x 16 Ga 81 532 17 00 06 Asm Shaft Cross Rear 82 532 16 57 11 Spring Torsion KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 83 819 17 12 16 Washer 17 32 x 3 4 x 16 Ga 84 532 17 00 07 Link Transaxle 95 532 17 00 15 Control Asm Bypass Hydro 96 532 12 47 88 Spring Retainer 1 112 819 09 12 10 Washer 9 32 x 3 4 x 10 Ga 120 873 90 06 00 Nut Lock Flg 3 8 16 unc 150 53...

Страница 38: ... NO CTH2542XP 96061015900 PRODUCT NO 960 61 01 59 STEERING ASSEMBLY 11 5 87 5 87 4 3 43 95 43 8 40 32 8 6 46 46 8 6 2 33 35 34 68 67 67 67 13 65 68 15 29 29 82 10 38 12 39 1 37 36 37 41 42 88 71 17 29 43 91 steering_stealth_prem_16 ...

Страница 39: ...16 Ga 34 810 04 05 00 Washer Lock Hvy Hlcl Spr 5 16 35 873 54 05 00 Crownlock Nut 5 16 24 unf 3847 36 532 14 52 07 Bushing Steering 37 532 15 29 27 Screw TT I0 32 x 5 x 3 8 Flange 38 532 19 36 52 Cap Wheel Steering 39 819 18 38 12 Washer 9 16ID x 2 3 8 OD x 12 Ga 40 873 54 06 00 Nut Lock 3 8 24 41 532 18 67 37 Adaptor Steering Wheel 42 532 19 01 12 Boot Steering Dash 43 532 12 17 49 Washer 25 32 x...

Страница 40: ... REPAIR PARTS TRACTOR MODEL NO CTH2542XP 96061015900 PRODUCT NO 960 61 01 59 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 8 10 6 5 116 13 4 25 81 3 17 14 38 23 45 engine ko twin_19 44 46 32 31 33 37 33 ...

Страница 41: ...98 37 Shield Browning Debris Guard 25 532 18 95 41 Choke Control 29 532 13 71 80 Arrestor Spark 31 532 18 55 34 Tank Fuel 32 532 19 77 25 Cap Asm Fule Top 33 532 12 34 87 Clamp Hose Blk 37 532 13 70 40 Line Fuel 20 38 532 18 16 54 Plug Drain Oil Easy 44 817 67 04 12 Screw Hexwsh Thdrol 1 4 20 x 3 4 45 817 00 06 12 Screw Hexwsh Thdr 3 8 16 x 3 4 46 819 09 14 16 Washer 9 32 x 7 8 x 16ga 81 873 51 04...

Страница 42: ...3 8 16 x 1 1 2 9 819 13 16 14 Washer 13 32 x 1 x 14 Ga 10 532 19 55 30 Pan Pnt Seat 11 532 16 63 69 Knob Seat Adj Wingnut 12 532 17 46 48 Bracket Pnt Mounting Switch KEY PART NO NO DESCRIPTION 13 532 12 12 48 Bushing Snap Blk Nyl 50 Id 14 872 05 04 12 Bolt Rdhd Sht Nk 1 4 20 x 1 1 2 15 532 12 12 49 Spacer Split 16 532 12 37 40 Spring Cprsn Plate 17 532 12 39 76 Nut Lock 1 4 Lge Flg Gr 5 Zinc 21 53...

Страница 43: ... Decal Tick Mark 17 532 14 08 37 Decal Saddle Brake Parking 21 532 16 62 86 Decal Deck Sch 92 CRD 532 18 10 91 Pad Footrest LH 532 18 10 90 Pad Footrest RH 532 16 69 60 Decal Bypass 532 40 37 50 Manual Owner s English KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 532 05 91 92 Cap Value Tire 2 532 06 51 39 Stem Value 3 532 10 62 22 Tire F Ts 15 x 6 0 6 Service 4 532 05 99 04 Tube Inner Fr...

Страница 44: ...32 33 30 30 30 2 18 39 27 55 38 124 40 41 36 26 23 124 36 84 41 40 61 24 21 21 21 4 21 10 32 36 36 32 36 107cm_deck elect CRD 164 164 REPAIR PARTS TRACTOR MODEL NO CTH2542XP 96061015900 PRODUCT NO 960 61 01 59 MOWER 2 21 21 35 2 118 118 117 116 119 34 21 117 119 116 185 67 158 4 2 _ c l u t c h _ m o d _ 7 152 ...

Страница 45: ...ort Susp Frt CRD 27 532 16 91 72 Bracket Asm Susp RR 107 CRD 28 532 16 91 68 Bracket Asm Susp LR 107 CRD 30 532 17 39 84 Screw Thd Rolling Hex 31 532 18 76 90 Washer Spacer 32 532 19 81 45 Mandrel Pulleys 33 532 40 02 34 Nut Flg Top Lock 34 532 40 01 03 Bracket Gauge Wheel LF RR 35 532 40 01 04 Bracket Gauge Wheel RF LR 36 532 14 67 63 Pulley Idler V Groove Dim 4 25 38 532 16 98 51 Spacer Hub Arm ...

Страница 46: ... Nut Jam Hex 1 2 13 unc 17 532 17 56 89 Trunnion 18 873 80 08 00 Nut Lock W Wsh 1 2 13 unc 19 532 13 98 68 Arm Suspension Mower 20 532 19 42 09 Pin Cotter 7 16 Bow Tie Lock 23 532 11 08 07 Nut Special NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 24 819 13 10 16 Washer 13 32 x 5 8 x 16 Ga 25 532 13 71 50 Spring 2 1 8 26 532 16 94 84 Retainer Clip 27 53...

Страница 47: ...g 3 8 16 UNC 15 532 12 46 70 Retainer Spring 17 872 14 05 06 Bolt Rdhd Sht Sqnk 5 16 18 unc x 3 4 19 873 90 05 00 Nut Lock Hexflange 5 16 18 20 532 18 88 47 Bracket Pivot Rh 21 532 19 38 38 Bag Asm CRD 22 532 16 57 81 Bracket Side Bagger CRD 24 532 16 57 83 Tube Pivot Bagger CRD 25 532 19 37 05 Tube Front Bagger CRD 28 532 16 57 87 Grip Handle Black 31 532 16 94 84 Retainer Clip 32 532 12 68 75 Riv...

Страница 48: ...48 SERVICE NOTES ...

Страница 49: ...49 SERVICE NOTES ...

Страница 50: ... at the time of pur chase all claims must be sent to the appropriate manufacturer 4 Lawn and garden attachments are covered by a third party which gives a warranty all claims for war ranty should be sent to the manufacturer and 5 Emission Control System components necessary to comply with CARB TIER II and EPA regula tions which are manufactured by third party engine manufacturer SECTION 4 EXCEPTIO...

Страница 51: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Страница 52: ...532 40 37 50 Rev 5 04 25 06 VB TR Printed in U S A ...

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