Husqvarna BZ6127TD Скачать руководство пользователя

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Please read the operator’s manual carefully and make sure you

understand the instructions before using the machine.

English

Operator's manual

BZ6127TD/968999262
BZ7234TD/968999264

Содержание BZ6127TD

Страница 1: ...Please read the operator s manual carefully and make sure you understand the instructions before using the machine English Operator s manual BZ6127TD 968999262 BZ7234TD 968999264 ...

Страница 2: ...2 2005 Husqvarna All righs reserved Beatrice NE Printed U S A ...

Страница 3: ...enance Schedule 34 Checking the Safety System 35 Mower Deck Leveling 36 Checking the Engine s Cooling Air Intake 37 Checking Adjusting Throttle Cable 37 Clutch Service Maintenance 37 Replacing the Air Filter 38 Replacing the Fuel Filter 39 Checking Tire Pressures 39 Check Filling Coolant System 39 Checking the Parking Brake 40 Checking the Blades 41 Cleaning and Washing 41 Checking Hydraulic Syste...

Страница 4: ... direction Driving and Transport on Public Roads Check applicable road traffic regulations before driving and transporting on public roads If the machine is transported you should always use approved fastening equipment and ensure that the machine is well anchored Operating This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles such as stones tr...

Страница 5: ...turer s type number Model The machine s serial number Serial no Please state the type designation and serial number when ordering spare parts The engine s manufacturing number is stated on a decal This is placed on the right side on the top of the engine The engine s serial number E NO The engine s type designation Code Please state these when ordering spare parts The hydraulic pump s manufacturin...

Страница 6: ...sassembly R N Reverse Neutral Fast Slow Diesel Fuel D Electrical Power Accessory Ignition Stop Run Start Warning Danger Caution Parking brake Do not stand here Glow Plug indicator Warning Rotating blades keep away from the discharge deck Do not touch rotating parts Battery acid is corrosive explosive and flammable Use on a slope no greater than 10 No passengers Careful going forward watch for othe...

Страница 7: ...area Clear the area of objects such as stones toys steel wire etc that may become caught in the blades and thrown out Beware of the discharge deck and do not point it at any one Do not use the machine without the discharge deck in place Stop the engine and prevent it from starting before you clean the discharge deck Remember that the operator is responsible for dangers or accidents Never take pass...

Страница 8: ...ce it Local laws may regulate the age of the user Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boots preferably with steel toecaps Always wear approved protective glasses or a full visor when assembling or driving Never wear loose clothing that can get caught in moving parts 8011 292 Personal pr...

Страница 9: ...ble Watch out for and avoid driving over furrows holes and bumps On uneven terrain the machine can tip more easily Long grass can hide obstacles Drive slowly Use small movements of the steering controls Be extra cautious with any additional equip ment which can alter the machine s stability Do not mow near verges ditches or banks The machine can suddenly spin around if a wheel goes over the edge o...

Страница 10: ...er allow children to operate the machine Be particularly cautious near corners bushes trees or other objects that block your view Stop the engine Prevent the engine from start ing by removing the ignition key before mak ing any adjustments or performing mainte nance Never fill the fuel tank indoors Fuel and fuel fumes are poisonous and ex tremely flammable Be especially cautious when handling fuel...

Страница 11: ... Be careful when servicing the battery Explo sive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage Ensure that nuts and bolts especially the fas tening bolts for the blade attachments are properly tightened and that the equipment is in good condition Do not modify safety equipment C...

Страница 12: ...d can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the ma chine Activate the parking brake turn off the fuel supply and fasten the machine with ap proved fastening devices such as bands chains or ropes when transporting Check and abide by local traffic regulations before transporting or driving the...

Страница 13: ...itch points recommended by the mower manufac turer When mower is stopped set brakes securely and use park brake ROPS bar is NOT intended for use in sub zero temperatures If any part of ROPS is damaged the total ROPS MUST BE replaced CHECK ALL BOLTS including seat belt for correct torque before each use Check ROPS structure for damaged before each use Roll Over Protection System Customer Responsibi...

Страница 14: ...atch so hook will be down and pointed forward as shown when seat is in upright position Short legs on latch will be under seat mounting frame 3 Reinstall pin thru latch spring and washer with short spring leg up and against inside of latch 4 Position long spring leg over top of left side of seat mounting frame as indicated 5 Reinstall inner E ring 6 Attach cables to front seat mounting bolts with ...

Страница 15: ...roll bar top loop a Align the holes of the top loop with the left and right side posts b Slide the latch pins thru the front hole on the left and right side to connect the top loop to the side posts and secure with the hairpin c Using 1 2C x 3 1 4 cap scrws thru the rear hole on the left and right side d Install the 1 2C centerlock nuts finger tight 4 Torque all 1 2 hardware to 80 ft lbs 110 N m a...

Страница 16: ...p bolt in control arm and loosen bot tom bolt rotate the control levers to the upright position Align the levers so they are even in the neutral position Reinstall hardware and tighten FIG 1 Wire Harness 1 Connect the wire harness from the seat to the frame harness Engine Oil Check engine oil with dip stick Add if needed per the engine manufactures specifications See en gine manual for oil type an...

Страница 17: ...otate CAUTION Keep hands feet and clothing away from rotating tires Throttle Lever Tension Place a 2x4 board between the foot plate and the center of the seat to engage the seat safety switch Run engine full throttle to make sure wheels do not rotate Readjust if any rotation occurs Repeat the whole process for the opposite side and tighten the nuts against the ball joints Turn machine off Loosen t...

Страница 18: ...teering controls the flow is regulated and thereby the direction and speed Lever Steered Rider BAM 1 10 1 2 3 5 6 7 8 9 11 12 13 15 16 17 18 4 14 Component Locations Component Locations 1 Steering control left right 2 Hour meter 3 Parking brake 4 Control for engaging the mower deck 5 Ignition 6 Relays 7 Glow plug lamp 8 Fuel tank caps 9 Fuel shut off 10 Seat adjustment lever 11 12V DC adapter 12 T...

Страница 19: ...dicates coolant temperature and warns of overheat situation Ammeter indicates amount of electrical flow at the battery Under normal operating conditions the needle will be slightly on the plus side of the gauge showing that current is being supplied to the battery At idle speed the indicator may be at zero or on the negative side A continuous negative reading at normal operating speed indicates a ...

Страница 20: ...AM 4 Seat Adjustment Lever Suspension Adjustment BAM 5 Parking Brake The parking brake is found on the left of the machine Pull the lever back to activate the brake and push forward to release it Seat Adjustment Located on the left side of the seat is the seat adjustment lever Pull outward to slide the seat either forward or backward Suspension resistence weight can be adjusted at the front of the...

Страница 21: ...ll shut down By moving the levers an equal amount forward or back the machine will move in a straight line in that direction Movement of either lever forward will cause the right or left wheel to rotate in a forward direction To stop movement pull both levers into the neutral position To turn right while moving in a forward direction pull the right lever back toward the neutral position this will ...

Страница 22: ...tment screws not the link system for the controls CONTROLS Hydraulic lift switch BAM 2 Adjusting screws ADJUSTINGSCREWS Hydraulic Lift Switch Used to raise and lower the mower deck hydraulically Only used on units with power deck lifts Push switch forward to lower the deck and pull backward to raise the deck ...

Страница 23: ...lean fresh diesel fuel with a minumum of 40 cetane Fuel Shut Off The fuel shut off is placed to the right side of the seat The shut off has three positions right tank left tank and off position Fuses The fuses are located in a fuse block under the seat They are flat pin fuses of the same type used in automobiles There are five fuses Fuse ratings and functions moving from the top 20A accesory jack ...

Страница 24: ...ised 2 Depress the lock handle counter hold and move the lifting lever forward toward the pin to engage the set cutting height The deck is then lowered 3 The lifting lever can also be used to temporarily adjust the cutting height such as when passing a minor bump in the lawn In order to obtain an even cutting height it is important that the air pressure in all four tires is the same 16 psi IMPORTA...

Страница 25: ...RELAY SEAT RELAY Tracking The tracking knob is located in front of the left con trol lever Rotating this knob allows fine tuning ad justments so that the machine tracks straight with the drive levers in the full forward position Rotate the knob clockwise as viewed from the operating position to increase the speed or coun terclockwise to decrease the speed on the left control lever Example If contr...

Страница 26: ...he mower deck must be depressed the parking brake must be on both steering controls must be in the locked outer neutral position Starting the Engine 1 Sit on the seat 2 Raise the mower deck by pulling the lifting lever backward to the locked position transport position on manual lift units Activate the parking brake 3 Mowers with hydraulic lift decks are raise by pulling back on the lift switch lo...

Страница 27: ... steering controls outward to the locked outer neutral position 6 Move the throttle to the middle position OPERATION Set the throttle BAM 2 Steering controls in the outward locked neutral position STEERINGPOSITIONS ...

Страница 28: ...ately release the ignition key back to the run position To prolong starter life use short starting cycles not to exceed 30 secs min Ex tended cranking can damage starter motor IMPORTANT INFORMATION CONSOLE2 7 Open the fuel switch for the selected fuel tank 8 Turn the ignition key to the run position to activate the glow plug Wait till the light goes out then turn key to start position ...

Страница 29: ...d or poorly ventilated spaces Engine exhaust fumes contain poisonous carbon mon oxide OPERATION Released parking brake BAM 4 10 Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 1 minute before increasing the engine speed Use full throttle when mowing Motion control lever pattern right side FORWARD NEUTRAL NEUTRAL SLOT NEUTRAL LOCK FRONT O...

Страница 30: ...he deck to the selected pin position 6 Engage the mower deck by pulling out the control knob 7 The machine s speed and direction are continuously variable using the two motion control levers The motion control levers can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the motion control levers are moved outward into the neutral slots...

Страница 31: ...ro turn pull one lever back beyond neutral while holding the other slightly ahead of neutral NOTE The direction of the zero turn will be determined by which lever is pulled back beyond neutral Thus left lever back left zero turn and opposite for right zero turn Use extra care when using this maneuver the machine can spin very rapidly if one lever is positioned too far ahead of the other OPERATION ...

Страница 32: ...ft lawn clumps build and the grass clippings attach under the deck Hose beneath the mower deck with water after each use When cleaning the mower deck should be raised into the transport position When the mulch deck is used it is extremely important that the mowing interval is not too long WARNING Never drive the machine on ter rain that slopes more than 10 Mow slopes up and down never side to side...

Страница 33: ...periods 1 Disengage the mower deck by depressing the control 2 On manual decks raise the mower deck by pulling the lifting lever backward to the transport position 3 On power decks raise the deck by pulling back the hydraulic switch on the console 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position 5 Move the steering controls outward 6 When the m...

Страница 34: ... engine s oil level every refueling Check the safety system Check clean the radiator debris guard Check the mower deck Check fastenings screws nuts etc Start the engine and blades listen for unusual sounds Clean under the mower deck Check the hydraulic system s oil level Check the condition of belts belt pulleys etc Check for damage Check the tire pressures Thoroughly clean around the engine Thoro...

Страница 35: ...ter 800 hours Clean the cooling fins Check the play in the engine valves 4 Replace the air filter paper filter 2 Perform the 300 hour service 4 Check adjust the parking brake Check coolant level at overflow reservoir Flush cooling system Check hydraulic deck lift power unit MAINTENANCE 1 First change after 50 hours When operating with a heavy load or at high ambient temperatures replace every 50 h...

Страница 36: ...ased the parking brake temporarily stands from the driver s seat whether the mower deck is engaged or not Check that the engine stops if the mower deck is engaged and one temporarily stands up Mower Deck Leveling Position the mower on a hard level surface Check the tire pressure in all four tires Inflation should be 16 psi Set anti scalp rollers at all four corners in top hole Set 3 1 2 blocks und...

Страница 37: ...hop If adjustments are necessary they can be made as follows for the cable 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full throttle position 2 Check that the throttle cable is mounted in the correct hole in the lever see illustration 3 Push the throttle cable s outer casing as far as possible and tighten the clamping screw Clutch Service and Maintenance T...

Страница 38: ...o not tap filter to clean this could cause damage to the sealing Paper filter BAM 16 Safety element BAM 17 DUST LOAD INDICATOR CLAMP 1 Unfasten the two plastic clamps on the sides of the air filter cover Remove the air filter cover 2 Remove the paper filter Lightly brush or use mild air pressure to clean 3 Only remove and replace safety element after the paper filter has been replaced 3 or 4 times...

Страница 39: ...aight antifreeze to the radiator Recommended mix is 50 50 lowtox propylene glycol phosphate free antifreeze with tap water DO NOTmix in ethylene glycol Refer to engine operator s manual The radiator for this cooling system is provided with two drain valves one at each end of the lower tank When draining the system it is necessary to open both these valves to drain the radiator completely MAINTENAN...

Страница 40: ...em If it becomes necessary to add coolant mixture at a later date check for leaks and if the overflow reservoir has not been drained completely add coolant mixture to the reservoir only This will help prevent air pockets in the radiator top tank and lessen the chance of introducing contaminates to the system Checking the Parking Brake Visually check that no damage is found on the lever links or sw...

Страница 41: ...ion by turning rear jam nut until spring measures 1 1 8 Checking the Blades In order to attain the best mowing effect it is important that the blades are well sharpened and not damaged Bent or cracked blades or blades with large nicks in shall be replaced Check the blade mounts MAINTENANCE IMPORTANT INFORMATION The replacement or sharpening of blades should be carried out by an authorized service ...

Страница 42: ...ir BAM 21 Battery Checking the Hydraulic System Total System Capacity 1 125 gal To check the hydraulic fluid level locate the hydraulic reservoir under the seat Remove cap and check level Fill to 1 4 from top of tank Checking Battery The factory installed battery is Low Maintenance Add liquid only as needed WARNING UNTRAINED UNAUTHORIZED persons should NEVER attempt to service or recharge the batt...

Страница 43: ...ol Lever Turn Here to Adjust Pump Arm Motion Control Linkage Adjustment This adjustment must be made with the rear wheels rotating Raise the rear of the machine and block it up so the wheels are free to rotate Caster Wheels Check every 200 hours Lift front of unit off of ground so caster wheels can rotate freely Tighten caster bolt then back off 1 2 turn Check that wheel rotates freely If wheel do...

Страница 44: ...use Use a good synthetic grease Pump grease in until a small amount purges from the popet on the underside of the deck Check the torque of the pulley bolt 45 ft lbs should be maintained Deck Lift Power Unit Mule Drive System Adjustment As the mule drive belt wears and elongates some spring tension must be maintained on the left self adjusting mule drive idler For best performance occasionally adju...

Страница 45: ...d grease or another chassis or ball bearing grease offering good corrosion protection should be used With daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning...

Страница 46: ...ce a year Contact an authorized service workshop Check the oil level in the hydraulic tank daily The level should be about 3 4 1 below the top of the tank Check connections hoses and tubes for damage or leaks Replace or repair if doubtful LUBRICATION Checking the hydraulic oil 8011 565 Lubricating the lengthways adjuster under the seat Changing Oil and Filters Oil and filter changes should be carr...

Страница 47: ...after the oil should be changed every 150 hours and the filter every other oil change 1 Place the machine on a flat surface 2 Place a container under the engine Choose which drain plug is the lowest 3 Remove the dipstick and open the drain plug 4 Allow the oil to run out into the container 5 Then close the oil drain plug 6 Replace the oil filter if necessary 7 Fill with new engine oil in accordanc...

Страница 48: ...rnately 10W 40 class CF 4 CI 4 over 0 C 32 F Over 20 C 68 F SAE 40 can be used Use engine oil SAE 5W 20 class CF 4 CI 4 under 0 C 32 F The engine holds 3 5 quarts of oil including the filter 4 Throttle Cable Lever Bearings Lubricate the cable ends by the lever with an oil can Move the controls to the end points and lubricate again The throttle cable is also lubricated by the control when the contr...

Страница 49: ...a good quality 7 Belt Adjuster Mower Deck Remove the foot plate two screws and lubricate with a grease gun one zerk until grease is forced out Use only good quality lithium based grease Grease from well known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Be careful and remove excess lubricant so that it does not come into contact with belts or belt ...

Страница 50: ...based grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 11 Belt Adjuster Mule Drive Idler Arm Lubricate with a grease gun one zerk until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality LUBRICATION Lubricating the steering c...

Страница 51: ...at there are no leaks around the oil filter seal 7 Check the oil level in the engine top off if necessary LUBRICATION 12 Belt Adjuster Hydraulic Pumps Lubricate using a grease gun one zerk until the grease squeezes out Use only good quality lithium based grease Grease from well known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Be careful and remov...

Страница 52: ...ed or the valve for the fuel tanks is in the wrong position Clogged fuel filter or fuel line The starter motor does not turn the engine over Dead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty The engine runs unevenly Defective valves Defective piston cylinder piston ring or cylinder head seal The cylinder head bolts are loose Clogged fuel filter ...

Страница 53: ...Parking brake on Venting valve on pump open Drive belt for the pump slack or has come off Defective hydraulic system Air in the hydraulic system Mower deck not engaging Drive belt for the mower deck has come loose Contact for the electric clutch has loosened The control for engaging the mower deck is faulty or has come loose from the cable contact The fuse has blown Uneven mowing results Different...

Страница 54: ...54 TROUBLE SHOOTING GUIDE The machine vibrates The blades are loose The blades are incorrectly balanced The engine is loose Wheels loose ...

Страница 55: ...amage to the paint and spray a thin layer of oil on the underside of the mower deck in order to avoid corrosion 2 Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose 3 Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the stabilizer has reached the injectors 5 Remo...

Страница 56: ...ver s seat Adjustable lengthways with adjustable arm rests Speed forward 0 11 5 mph Speed backward 0 5 mph Engine Manufacturer Diahatsu 3 cylinder diesel 27 HP and Diahatsu 3 cylinder diesel turbo 34 HP Models DM 950D and DM954TD Power 27 HP and 34 HP Cooling System Coolant Liquid Cooled 2 gal capacity Phosphate free 50 50 mix propylene glycol w water Cylinder volume 952 cm3 Max engine speed 3600 ...

Страница 57: ...etic Mower Deck Cutting width 61 in and 72 in Cutting height Adjustable 1 5 to 6 in 1 4 incriments Blade length 3 21 for 61 deck and 3 25 for 72 deck Anti scalp rollers Adjustable 6 for 61 deck and 8 6 adjustable for 72 deck Accessories Mulch kit attachment Foot operated mower deck certain models When this product is worn out and no longer used it should be returned to the reseller or other party ...

Страница 58: ...draulic tank 10 Adjust the position of the steering controls 11 Fill with fuel and open the fuel shut off 12 Connect the exhaust fumes extractor 13 Start the engine 14 Check that there is drive to both wheels 15 Vent the hydraulic system if necessary 16 Check the mower deck adjustment 17 Check The safety switch for the parking brake The safety switch for the mower deck The safety switch in the sea...

Страница 59: ...ng a service journal on the machine s resale value Application areas for Mulch kit 21 Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified After the First 50 Hours 1 Change engine oil and filter Action Date mtr reading stamp sign Daily 1 Check hydraulic oil level 2 Check engine oil level 3 Check coolant level in the overflow reservoir 4 Check air clener d...

Страница 60: ...tr reading stamp sign 25 Hour Service 1 Check the hydraulic system s oil level 2 Check the tire pressures 3 Lubricate the belt adjuster mower deck 4 Lubricate the belt adjuster hydraulic pumps 5 Lubricate the belt adjuster mule drive ...

Страница 61: ...ust load indicator on air filter Change filter only if indicator is red See engine manual 4 Lubricate the front wheel bearings 5 Lubricate the steering control shafts 6 Lubricate the mower deck struts 7 Lubricate the cutting height adjuster 8 Check adjust the parking brake SERVICE JOURNAL Action Date mtr reading stamp sign ...

Страница 62: ...e 50 hour service 3 Change engine oil at 150 hours See engine manual 4 Check fuel pump filter See engine manual 5 Check fan belt clearance See engine manual 6 Clean the cooling fins on the engine and transmission SERVICE JOURNAL Action Date mtr reading stamp sign ...

Страница 63: ...t with the customer as to which additional work is to be carried out 2 Perform the 25 hour service 3 Perform the 50 hour service 4 Perform the 100 hour service 5 Check replace the air cleaner s safety element SERVICE JOURNAL Action Date mtr reading stamp sign ...

Страница 64: ...00 hours 5 Change the oil and filter in the hydraulic system 300 hours 6 Check adjust the cutting height 7 Check adjust the parking brake 50 hours 8 Change the fuel filter 100 hours 9 Clean the cooling fins 100 hours 10 Check the play in the engine valves 300 hours 11 Perform the 300 hour service at an authorized service workshop SERVICE JOURNAL Action Date mtr reading stamp sign ...

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Страница 66: ...110889R02 08 11 05 ...

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