Ransomes EC Hydro Midsize Setup, Parts And Maintenance Manual Download | Manualshive

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Setup, Parts and Maintenance Manual

EC Hydro Midsize

RJ 100 / 092003

WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.

4122450-GB (rev.A)

Power Unit Models:
930325A EC Power Unit 15HP Kawasaki Hydro
(Safety & Operation Manual 4122451)

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Summary of Contents for EC Hydro Midsize

Page 1: ...vere injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service th...

Page 2: ...2002 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...r for any service or parts needed Ransomes service ensures that you continue to receive the best results possible from Ransomes products You can trust Ransomes replacement parts because they are manuf...

Page 4: ...accessories or products not approved by Textron Golf Turf Specialty Products will be con sidered the responsibility of the individual s or com panydesigningand ormakingsuchchanges Textron Golf Turf Sp...

Page 5: ...Y SET UP INSTRUCTIONS 2 Remove three rods W on left and two rods W on the right from the upper handle shipping bracket and set them aside for later use 3 Remove spring from bolt A Repeat for other sid...

Page 6: ...on E bolts removed in the previous step and 2 3 8 16 X 1 1 2 bolts and nuts at location F 4 Unbolt upper handle B from shipping bracket C Unbolt shipping bracket C from lower handle D Retain fasteners...

Page 7: ...he bypass valves X on each pump by rotating handle counter clockwise two revolutions 9 Remove the power unit from the crate and support the rear of the power unit with a jack stand 10 Unbolt shipping...

Page 8: ...wrap G from the traction control lever H 13 With the traction locks J in the neutral position apply tension to the traction control rod to remove any slack and align swivel on traction control rod wi...

Page 9: ...control levers N and secure with hairpin Repeat for other side 16 Set the speed control levers to neutral and adjust the swivel on the lower end of the speed control rod M so they engage the very top...

Page 10: ...e control arm R and secure in place with hairpin as shown 18 Connect swivel on threaded end of brake rod Q to the brake arm T and secure in place with flatwasher and hairpin as shown Adjust swivel to...

Page 11: ...ry to the bottom of the vent wells with electrolyte and trickle charge for several hours Replace the battery in the machine and make the connections red to positive first then black ground to negative...

Page 12: ...il reservoir and adjust as necessary 25 Adjust tire pressure in drive wheels and casters to 1 kg cm2 26 Before attempting to start the mower read and understand all sections of the Operation Safety ma...

Page 13: ...caster wheel by loosening the caster bolt and sliding the shipping bracket off and retighten caster bolt 4 Remove quick pin and remove the appropriate number of spacers for the desired height of cut S...

Page 14: ...i t i s o P k c e d e n i g n e e h t n o 8 Position the power unit behind the cutterdeck 9 Move the power unit towards the cutterdeck until the guide pins A engage the appropriate hole C on the powe...

Page 15: ...nts with grease 1 Caster wheel pivots 2 points 2 Neutral eccentric pin 2 points 3 Idler pivot bearings a Engine to cutterdeck belt tensioner b Cutterdeck belt tensioner c Hydro drive belt tensioner NO...

Page 16: ...AFTER THE FIRST 5 WORKING HOURS While the engine is warm remove the drain plug P and drain the crankcase Replace oil filter Clean and replace the plug Fill the crankcase through the filler hole with f...

Page 17: ...ditions Extensive damage will result from operating with a dirty air cleaner 1 Remove the air cleaner cover by releasing latches L 2 Remove the foam precleaner P by sliding it off the paper cartridge...

Page 18: ...perating conditions are indicated if the plug has a light grey or tan deposit A white blistered coating may indicate overheating A black coating usually means an over rich fuel mixture caused by a clo...

Page 19: ...ck level Remove reservoir cap Add 10W30 oil until the oil level reaches the bottom of the filler tube Do not overfill EVERY 500 HOURS Change hydraulic oil and filter Remove plug D to drain reservoir R...

Page 20: ...r i A l i O r o f k c e h C s k a e L X e k a t n I r i A n a e l C X r e n a e l C r i A n a e l C X r e t l i F l i O e g n a h C X L A U N A M S R E R U T C A F U N A M E N I G N E E E S t n e m i...

Page 21: ...______________ _______________________________________________________________ ____________________________________________________________ ____________________________________________________________...

Page 22: ...trol Rods First adjust neutral as outlined in Step 1 Set speed control levers to neutral Adjust swivels on lower ends of speed control rods R so they just go into the slots on the neutral plates NOTE...

Page 23: ...es as follows TO ADJUST 1 Remove the hairpin cotter A from the brake rod at the brake lever as shown 2 Slide the brake rod out of the brake lever and turn the rod in or out of the brake swivel B as ne...

Page 24: ...clamps 2 Hold OP levers to handles and adjust to fit Tighten bolts H 3 Rotate actuator lever to depress switch plunger Keep OP levers against handles and tighten bolts G 4 When released the OP levers...

Page 25: ...unit so that drive tires are off the ground Support the unit with jack stands 3 Remove wheel lug nuts and wheels Reattach wheels with the tires rotated so the wheel offset is the opposite of when they...

Page 26: ...tch 2 Disconnect the clutch wire harness 3 Unbolt clutch bracket from clutch and rotate the clutch to allow enough clearance to remove the clutch bracket 4 Rotate idler arm using a 3 8 ratchet or brea...

Page 27: ...GB 25 EC Hydro Midsize PARTS SECTION PARTS SECTION...

Page 28: ...Parts 26 EC Hydro Midsize FIGURE 1 UPPER ENGINE DECK ASSY...

Page 29: ...ICAL 3 8 4 1 14 64215 04 RIVET POP IFI 42 5 1 15 64229 02 LOCKNUT NYLON 5 16 18 4 1 16 2306138 S EC HYD RSVR W LABS 1 1 17 64123 15 BLT HEX 3 8 16X3 4 4 1 18 2722269 2 HANDLE LOWER HYD 1 1 19 64018 9...

Page 30: ...Parts 28 EC Hydro Midsize FIGURE 2 LOWER ENGINE DECK ASSY CLUTCH...

Page 31: ...X 3 8 16 X 1 3 4 1 2 20 64141 4 NUT WLF 3 8 16 3 2 21 4121560 KIT BRAKE POLE 1 2 22 64197 005 BLT TDFM 3 8 16X1 1 4 4 2 23 64123 155 BLT HEX 7 16 20 X 3 1 2 24 64006 06 LOCKWSHR HELICAL 7 1 1 2 25 641...

Page 32: ...Parts 30 EC Hydro Midsize FIGURE 3 DRIVE WHEELS...

Page 33: ...DECK 1 3 2 2721620 7 WLDMT HUB 2 3 3 2721956 ASSY WHEEL 16 X 7 50 X 8 2 2721956 01 TIRE 16X7 50 X 8 MLTI TRC 1 2721956 02 WHEEL W DUAL VALVES 1 3 4 64267 01 NUT HEX FLANGED 1 2 208 3 5 64025 06 NUT HE...

Page 34: ...Parts 32 EC Hydro Midsize FIGURE 4 PARKING BRAKE...

Page 35: ...X3 1 2 1 4 6 2188131 SPRING EXTENSION 1 4 7 2183071 01 SPACER 15 88X10 32X16 2 4 8 64171 2 WAVE WASHER 1 4 9 2188145 BEARING 75ID 2 4 10 64123 54 BOLT 5 16 18X3 4 HEX 4 4 11 64141 6 NUT 5 16 18 4 4 12...

Page 36: ...Parts 34 EC Hydro Midsize FIGURE 5 ELECTRIC START UPPER HANDLE...

Page 37: ...4122056 WLDMT OP PRESENCE 1 5 13 108208 SWITCH DBL POLE 1 5 14 64123 50 BOLT 3 8 16X1 HEX 4 5 15 2722269 2 HANDLE LOWER 1 5 16 64141 4 NUT WLF 3 8 16 6 5 17 64025 15 NUT HEX 10 24 KEPS 6 5 18 38357 0...

Page 38: ...Parts 36 EC Hydro Midsize FIGURE 6 TRACTION CONTROLS...

Page 39: ...4 HEX 1 6 29 64123 68 BLT HEX 5 16 18 X 1 2 6 30 64139 13 BLT WLF 5 16 18X1 2 4 6 31 64163 02 WSHR 21 64X19 32X11 GA 11 6 32 38372 BEARING BALL 4 6 33 2720312 SPRING COMP IDLER PLT1 6 34 33103 SWIVEL...

Page 40: ...Parts 38 EC Hydro Midsize FIGURE 7 ELECTRIC START BATTERY...

Page 41: ...54 BOLT 5 16 18X3 4 HEX 2 7 6 112386 BOOT BATTERY TERM POS 1 7 7 108055 BATTERY 1 7 8 108061 16 CABLE BTTRY 31 5 BLACK 1 7 9 64025 02 NUT HEX 5 16 18 2 7 10 4115331 S TRAY BATTERY 1 7 11 2722227 03 CA...

Page 42: ...Parts 40 EC Hydro Midsize FIGURE 8 HYDRAULICS...

Page 43: ...12 2308051 MOTOR WHEEL ROSS 2 8 13 2692300 01 HOSE 1 2 37 ORB X 18 5 LG 2 8 14 2692300 02 HOSE 1 2 37 ORB X 18 5 LG 2 8 15 4112782 PUMP HYDRO LH 1 SEE FIG 10 FOR PARTS BREAKDOWN 8 16 2721615 PUMP HYD...

Page 44: ...Parts 42 EC Hydro Midsize FIGURE 9 DECALS...

Page 45: ...34760 DECAL NOISE 100 1 9 3 2000664 LABEL HYDRAULIC MS EEC 1 9 4 2000655 LABEL READ OPRTRS EEC 2 9 5 2000650 LABEL BATTERY EEC 1 9 6 2721030 DECAL RANSOMES 2 9 7 2000685 01 LBL RED WHITE STRPE 55 1 SI...

Page 46: ...Parts 44 EC Hydro Midsize FIGURE 10 HYROGEAR PUMP...

Page 47: ...0 18 70521 2721615 07 PUMP SHAFT KIT 1 10 19 50315 BALL BEARING 17 X 40 X 12 1 10 20 51161 LIP SEAL 17 x 40 x 12 1 10 21 50951 SPACER 1 10 22 50329 RETAINING RING 1 10 25 70331 2721615 08 CYLINDER BLO...

Page 48: ...Parts 46 EC Hydro Midsize FIGURE 11 CUTTERDECK MOUNTING...

Page 49: ...EC Hydro Midsize 11 1 2721991 7 PLATE NUT 2 11 2 64246 04 NUT WHIZ M12 1 75 12 11 3 64141 4 NUT WLF 3 8 16 2 11 4 64163 82 WSHR FLAT 406X1 44X9GA 2 11 5 64123 50 BOLT HEX 3 8 16X1 2 11 6 64263 018 BL...

Page 50: ...Parts 48 EC Hydro Midsize FIGURE 12 ELECTRICAL DIAGRAM...

Page 51: ...12 6 148082 20 FUSE 20 AMP 2 12 7 2721505 SWITCH PTO 1 12 8 2721727 HARNESS HYDRO MAIN 1 INCLUDES QTY OF 2 OF ITEM 6 12 9 38665 SOLENOID STARTER 1 12 10 108061 15 CABLE BATTERY 6 5 RED 1 FROM STARTER...

Page 52: ...Parts 50 EC Hydro Midsize 4115262 13 FIGURE 13 ELECTRICAL SCHEMATIC...

Page 53: ......

Page 54: ...our manufacturing locations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support Ransomes Jacobsen Limited...

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