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9

Check for Loose Fasteners

Clean / Inspect Grass Catcher *

Check Tires

Check Drive Wheels ***

Clean Lawn Mower ****

Clean under Drive Cover ***

Check Drive Belt / Pulleys ***

Check / Sharpen / Replace Blade

Lubrication

Clean and Recharge Battery **

Check Engine Oil level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Replace Spark Plug

Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

BEFORE

EACH

USE

AFTER

EACH

USE

EVERY

10

HOURS

EVERY

25 HOURS

OR SEASON

EVERY

100

HOURS

BEFORE

STORAGE

- Change more often if operating under a heavy load or in high outdoor temperatures.
- Service more often if operating in dirty or dusty conditions.
- Replace blades more often when mowing in sandy soil.
- Charge 48 hours at end of season.
- And after each 5 hours of use.

(if so equipped)

Electric-Start mowers
Power-Propelled mowers
Use a scraper
to clean under deck

*

**

***

****

MAINTENANCE

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not cover items that 
have been subjected to operator abuse or negligence.  To 
receive full value from the warranty, operator must maintain 
mower as instructed in this manual.

Some adjustments will need to be made periodically to 
properly maintain your unit.

At least once a season, check to see if you should make 
any of the adjustments described in the Service and Ad-
 just ments section of this manual.

•      At least once a year, replace the spark plug, clean or 

replace air fi lter element and check blade for wear.  A 
new spark plug and clean/new air fi lter element assure 
proper air-fuel mixture and help your engine run better 
and last longer.

•      Follow the maintenance schedule in this manual.

BEFORE EACH USE

1.    Check engine oil level.

2.    Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See “LUBRICATION CHART”).

IMPORTANT:   DO NOT OIL OR GREASE PLASTIC WHEEL 
BEARINGS.  VISCOUS LU BRI CANTS WILL ATTRACT DUST 
AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-
LU BRI CAT ING BEARINGS.  IF YOU FEEL THEY MUST BE 
LU BRI CATED, USE ONLY A DRY, POW 

DERED GRAPHITE 

TYPE LUBRICANT SPAR INGLY.

 SPRAY LUBRICANT

 SEE “ENGINE” IN MAINTENANCE SECTION

 ENGINE OIL

 

 HANDLE BRACK ET MOUNT ING PINS

 REAR DOOR HINGE

 MULCHER 

DOOR

HINGE PIN

 WHEEL 

ADJUSTER 

(ON EACH 

WHEEL)

Содержание 67522ES

Страница 1: ...67522ES Owner s Manual 532 40 05 10 Rev 1 03 07 06 BY Printed in U S A ...

Страница 2: ...vices in place See manufacturer s instructions for proper operation and installation of accessories Only use accessories approved by the manufacturer Stop the blade s when crossing gravel drives walks or roads Stop the engine motor whenever you leave the equip ment before cleaning the mower or unclogging the chute Shuttheengine motor offandwaituntilthebladecomes to complete stop before removing gr...

Страница 3: ...poweredequipmentfromthetruckortrailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank orcontaineropeningatalltimesuntilfuelingiscomplete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never o...

Страница 4: ... 4 After charging disconnect harness connector female from battery charger connector male Connectyourbatterychargertochargebatteryaftereachuse IMPORTANT THE ENGINE WILL NOT RECHARGE YOUR BATTERY AT THE END OF THE MOWING SEASON THE BATTERY SHOULD BE CHARGED FOR 48 HOURS TO PROTECT THE BATTERY DURING WINTER STORAGE CAUTION Always disconnect the en gine connector male from the battery connector femal...

Страница 5: ...inder for use when starting a cold engine MULCHER DOOR allows conversion to discharge or bagging operation HOUSING GRASS CATCHER OPERATOR PRESENCE CONTROLBAR must be held down to the handle to start the engine Release to stop the engine DRIVE CONTROL LEVER used to engage power pro pelled forward motion of lawn mower KEY START SWITCH used for starting the engine OPERATOR PRESENCE CONTROL BAR WHEEL ...

Страница 6: ...slightly to disengage drive wheels To keep drive control engaged when turning corners push down on the handle to lift the front wheels off the ground while turning lawn mower The operation of any lawn mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your lawn mower or per forming any adjustments...

Страница 7: ...SCHARGING See Fig 7 Mulcher plug must be installed into rear discharge opening of mower Open mulcher door and install discharge deflector under door as shown Mower is now ready for discharging operation Toconverttomulchingorbaggingoperation discharge deflector must be removed and mulcher door closed SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER FOR MULCHING 1 Mulcher plug installed 2 Mu...

Страница 8: ...ee Fig 9 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame Alcohol blended fuels called gasohol or using etha...

Страница 9: ...ected to operator abuse or negligence To receivefullvaluefromthewarranty operatormustmaintain mower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your unit At least once a season check to see if you should make any of the adjustments described in the Service and Ad justments section of this manual At least once a year replace the spark plug cl...

Страница 10: ...ligned 2 Position the blade on the blade adapter aligning the two 2 holes in the blade with the raised lugs on the adapter MAINTENANCE 3 Besurethetrailingedgeofblade oppositesharpedge is up toward the engine 4 Installthebladeboltwiththelockwasherandhardened washer into blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise...

Страница 11: ...e of engine 5 Slowly pour oil down the oil fill spout stopping every few ounces to check the oil level with the dipstick 6 Stop adding oil when you reach the FULL mark on the dipstick Wait a minute to allow oil to settle 7 Continue adding small amounts of oil rechecking the dipstick until oil level settles at FULL DO NOT overfill orenginewillsmokeheavilyfromthemuffleronstartup 8 Alwaysbesuretoreti...

Страница 12: ...arts have completely stopped 3 Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug SERVICE AND ADJUSTMENTS FIG 15 LOWER HANDLE HANDLE BRACKET HAIRPIN COTTER SQUEEZE TO ADJUST MOUNTING PIN TO REPLACE DRIVE BELT See Fig 14 1 Install new belt on engine pulley 2 Reinstall debris shield and blade 3 Return mower to upright position 4 Install new belt on gearcas...

Страница 13: ... more LAWN MOWER When lawn mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire lawn mower See CLEANING in the Maintenance section of this manual 2 Lubricate as shown in Maintenance section of this manual 3 Be sure that all nuts bolts screws and pins are se curely fastened Inspect moving parts for damage breakage ...

Страница 14: ...tor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pull starter handle slowly a few times to distribute oil 4 Replace with new spark plug STORAGE BATTERY Di...

Страница 15: ... heights uneven 2 Set all wheels at same height 3 Buildup of grass leaves and trash under 3 Clean underside of mower housing mower Excessive 1 Worn bent or loose blade 1 Replace blade Tighten blade bolt vibration 2 Bent engine crankshaft 2 Contact a qualified service center Starter rope 1 Engine flywheel brake is on when control 1 Depress control bar to upper handle before hard to pull bar is rele...

Страница 16: ...16 ROTARY LAWN MOWER MODEL NUMBER 67522ES 96143001200 PRODUCT NUMBER 961 43 00 12 ...

Страница 17: ... 70 29 Mulcher Door 34 532 14 66 30 Spacer 35 532 15 50 47 Wheel Adjusting Bracket 36 532 17 57 35 Hinge Bracket Assembly 37 532 15 00 78 Screw Sems Thread Cutting 5 16 18 x 3 4 38 532 19 70 30 Discharge Deflector 39 532 19 71 50 Handle Bracket Assembly LH 40 532 19 71 51 Handle Bracket Assembly RH KEY PART NO NO DESCRIPTION 41 532 15 04 06 Bolt Engine Dogpoint 42 532 19 30 00 Spring Torsion 43 87...

Страница 18: ...18 ROTARY LAWN MOWER MODEL NUMBER 67522ES 96143001200 PRODUCT NUMBER 961 43 00 12 ...

Страница 19: ... 532 19 73 70 Drive Cover 29 532 08 39 23 Locknut Hex 31 532 14 18 41 Screw Trimplate Top 32 532 19 40 18 Drive Pulley 33 532 19 68 57 V Belt 34 532 18 61 53 Trimplate 35 532 19 51 10 Kit Wheel Adjuster LH Includes Knob and Bearing 36 532 19 16 36 Gearcase Assembly Complete 37 532 18 95 89 Battery 38 873 80 04 00 Locknut Hex 1 4 20 39 532 18 62 37 Box Battery 40 532 19 28 49 Spring 41 532 19 51 07...

Страница 20: ... at the time of pur chase all claims must be sent to the appropriate manufacturer 4 Lawn and garden attachments are covered by a third party which gives a warranty all claims for war ranty should be sent to the manufacturer and 5 Emission Control System components necessary to comply with CARB TIER II and EPA regulations which are manufactured by third party engine manufacturer SECTION 4 EXCEPTION...

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