47903
11/17/2004
HUSKY STORAGE BOX INSTALLATION INSTRUCTIONS
Please check contents and read instructions before beginning (some contents inside drawer of box)
You have received hardware for both Excursion and Suburban installation (not all hardware will be used)
PACKAGE CONTENTS
1- Drawer Unit
1- Cam Spacer
1- Handle Assembly
1- 3/8”-24 Lock Nut
1- Cam latch
3- #8 X 1_” Stainless Steel Wood Screw
1- Cargo Liner Retention Block
2- 1” Round Spacers (Suburban) 1- Cargo Liner
3- 3/8” Flat Washer (Suburban)
1- Drawer Liner (Foam)
1- 3/8” X _” Hex Bolt (Suburban)
4- _” Flat Washers
1- 1” wide “J” strap (Suburban)
4- 4” Square plates (Excursion)
2- M10 X 60 Allen Bolts (Suburban)
4- M6 X 40 Allen Bolts (Excursion)
TOOLS REQUIRED
1/8” Allen Wrench
5mm Allen Wrench (Excursion)
3/8” Combination End Wrench
8mm Allen Wrench (Suburban)
Phillips Head Screwdriver T-30 Torx Wrench (Excursion)
9/16” Combination End Wrench (Suburban) T-50 Torx Wrench (Suburban)
INSTALLATION
1)
Before beginning installation, check factory positioning of jack and jack tools. If Storage Box will
block access to these items when installed, remove them before installing Storage Box. These items may
be stored in your Storage Box once installation is completed.
2) Remove Storage Box from packaging. Check to insure you have received all the above listed Package
Contents and that no damage has occurred during shipping.
3) Position Storage Box top side down, placing it on a flat, non-marring surface. Remove shipping blocks
from bottom of drawer using Phillips Head Screwdriver. Removing block will allow drawer to slide out so
use caution and avoid tilting Drawer Unit.
4) Turn Drawer Unit back over (right side up and laying flat on a non-marring surface) and extend the
drawer to the full open position.
5) Remove Detent Pin from each drawer slide by applying downward pressure on Detent Pin (see note #1).
Detent Pins will be re-inserted later so do not dispose of them.
6) With drawer removed from the Storage Box, stand the drawer vertically on its back wall (once again on a
non-marring surface). Using a 1/8” Allen Wrench and 3/8” End Wrench, remove the two 10-32 flathead
bolts and nuts from handle installation area. Note that there are spacers (thick washers) located between the
front and rear extrusions that make up the drawer face. Should the spacers move out of position when the
bolts are removed, reposition them before completing handle installation. Repositioning a spacer that has
fallen out is easily done by resting the spacer on your finger and raising the spacer up into the handle
opening from the inside of the drawer. To avoid the spacer falling out do not tip drawer when handle bolts
are removed.
