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47902

11/17/2004

HUSKY STORAGE BOX INSTALLATION INSTRUCTIONS

Please check contents and read instructions before beginning (some contents inside drawer of box)

You have received hardware for both Excursion and Suburban installation (not all hardware will be used)

PACKAGE CONTENTS

1- Drawer Unit
1- Cam Spacer

            1- Handle Assembly

1- 3/8”-24 Lock Nut

4- 3/8” X 3_” Hex Bolts

3- #8 X 1_” Stainless Steel Wood Screw

2- _” X 1” Nut Plates

2- 4” Long Straps

1- Cargo Liner Retention Block

1- 45_” Channel Iron

1- Cargo Liner

1- Cam latch

                                    1- Drawer Liner (Foam)

2- 8” Long Straps (Suburban)

2- 4” Square plates (Excursion)

2- M10 X 60 Allen Bolts (Suburban)

2- M6 X 40 Allen Bolts (Excursion)

2- 1” Round Spacers (Suburban)

6- 3/8” Flat Washers

2- _” Flat Washers (Excursion)

TOOLS REQUIRED

1/8” Allen Wrench

5mm Allen Wrench (Excursion)

3/8” Combination End Wrench

T-30 Torx Wrench (Excursion)

9/16” Socket and Ratchet

                                                T-50 Torx Wrench (Suburban)

Phillips Head Screwdriver

8mm Allen Wrench (Suburban)

INSTALLATION

1) 

Before beginning installation, check factory positioning of jack and jack tools. If Storage Box will

block access to these items when installed, remove them before installing Storage Box. These items may
be stored in your Storage Box once installation is completed.

2) Remove Storage Box from packaging. Check to insure you have received all the above listed      Package
Contents and that no damage has occurred during shipping.

3) Position Storage Box top side down, placing it on a flat, non-marring surface. Remove shipping blocks
and  Channel  Iron  from  bottom  of  drawer  using  Phillips  Head  Screwdriver.  Removing  block  will  allow
drawer to slide out so use caution and avoid tilting Drawer Unit.

4)  Turn  Drawer  Unit  back  over  (right  side  up  and  laying flat  on  a  non-marring surface)  and  extend the
drawer to the full open position.

5) Remove Detent Pin from each drawer slide by applying downward pressure on Detent Pin (see note #1).
Detent Pins will be re-inserted later so do not dispose of them.

6) With drawer removed from the Storage Box, stand the drawer vertically on its back wall (once again on a
non-marring surface). Using a 1/8” Allen Wrench and 3/8” End Wrench, remove the two 10-32 flathead
bolts and nuts from handle installation area. Note that there are spacers (thick washers) located between the
front and rear extrusions that make up the drawer face. Should the spacers move out of position when the
bolts are removed, reposition them before completing handle installation. Repositioning a spacer that has
fallen  out  is  easily  done  by  resting  the  spacer  on  your  finger  and  raising  the  spacer  up  into  the  handle

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