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12
2502 & A2502 Series Hydraulic Installation Tools (
HK837
)
Alcoa Fastening Systems & Rings
O
PERATING
I
NSTRUCTIONS
Review all CAUTIONs and WARNINGs prior to
installing fasteners. If the tool malfunctions, consult the
T
ROUBLESHOOTING
section before attempting any repairs.
GENERAL
•
Operators should receive training from qualifi ed
personnel.
•
Do not bend tool to free if stuck.
•
Tool should only be used to install fasteners. Never
use as a jack/spreader or hammer.
•
Reasonable care of tools by operators is an
important factor in maintaining effi ciency and
reducing downtime.
TO INSTALL A HUCKBOLT® FASTENER:
1. Place a pin in the workpiece and place the collar
over the pin.
NOTE
:
If the collar has one tapered end, that end
must be out toward tool; not next to the sheet.
2. Hold the pin in the hole and push the nose
assembly onto the pin protruding through the collar
until the nose anvil touches the collar. Hold the tool
at a right-angle (90 degrees) to the work.
3. Move hands away from pin and structure. Keep
hands away from front of tool during operation. Tool
anvil advances forward.
4. Press and hold the trigger until the collar is swaged
and the pintail breaks. Release the trigger; the tool
will perform its RETURN stroke.
The pressure is re-directed; the piston moves forward;
and the tool is pushed off the fastener and ready for the
next installation cycle.
TO INSTALL A HUCK BLIND FASTENER:
1. Place a fastener in the workpiece or in the end of
the nose assembly.
NOTE
:
The tool or nose assembly must be
held against, and at a right angle (90°) to, the
workpiece.
2. Press and hold the trigger until the fastener is
installed and the pintail breaks. Release the trigger;
the tool will perform its RETURN stroke.
The pressure is re-directed; the piston moves forward;
and the tool is pushed off the fastener and ready for the
next installation cycle.
R
i
ll CAUTION
d WARNING
i
t
WARNINGS:
• Wear approved eye and hearing
protection.
• Ensure adequate clearance for
operator’s hands before installing
fasteners.
• Be sure that pintail defl ector is attached
to the tool and directed away from all
personnel.
• Do not pull on a pin without placing a
fastener/collar in a workpiece. Make sure
that the collar chamfer is out, toward the
tool. Pins eject with great velocity when
pintails break off or teeth/grooves strip,
which could cause serious injury.
WARNING: Do not pull on a pin without
placing fastener in a workpiece; fastener
will eject with velocity and force when
pintail breaks off or teeth/grooves strip;
this may cause severe personal injury.
CAUTIONS:
• BOM blind fasteners will jam in the nose
assembly if they are pulled when not in
workpiece.
• To avoid structural and tooI damage, be
sure there is suffi cient clearance for the
nose assembly at full stroke.
• Do not abuse the tool by dropping
it, using it as a hammer or otherwise
causing unnecessary wear and tear.
• Remove excess gap from between
the sheets to permit proper fastener
installation and prevent jaw damage.
ALL jaw teeth must engage the pintail to
avoid damaging the teeth.
CAUTION: Remove excess gap from
between the sheets to permit correct
fastener installation and prevent jaw
damage. ALL jaw teeth must engage
pintail to avoid damaging teeth.