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20
2025 Series Pneudraulic Installation Tools (
HK1006
)
Alcoa Fastening Systems & Rings
t
roubleshootIng
1. Tool fails to operate when trigger is pressed.
a .
Air line not connected .
b. Throttle valve O-rings (50) worn or damaged.
c Throttle valve cable (2) is broken .
2. Tool does not complete fastener installation and
break pintail.
a .
Air pressure too low .
b .
Worn or damaged air piston Quad-ring (47)
.
c. Tool is low on hydraulic fluid
. Refer to the
f
Ill
and
b
leed
section .
d . Air in hydraulic system . Refer to the
f
Ill
and
b
leed
section .
3. Pintail stripped and/or swaged collar not
ejected.
a . Check for broken or worn jaws in nose
assembly . Refer to nose assembly data sheet .
b . Check for worn anvil . Refer to nose data sheet .
4.
Hydraulic fluid exhausts with air or leaks at base
of handle.
a .
Worn or damaged gland assembly (25). Inspect
Polyseal (28), O-rings (31 and 27), Quad-
ring (33) and Back-up ring (32) . Replace if
necessary .
5.
Hydraulic fluid leaks at rear of pull piston (6).
a . Worn or damaged piston Polyseal (18) . Replace
if necessary .
6. Hydraulic fluid leaks at front of pull piston (6).
a .
Worn or damaged front gland (15). Inspect
Polyseal (14), O-ring (12), and Back-up ring
(11) . Replace if necessary .
7.
Pull piston (6) will not return.
a. Throttle valve (52) stuck; lubricate O-rings (50).
b . Throttle arm (53), cable (2), or trigger (5)
binding .
8.
Air leaks at air Cylinder Head (45).
a. Worn or damaged O-ring (46). Replace if
necessary .
a
CCessorIes
Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then
proceed logically, eliminating other possible causes until the cause is discovered . Where possible, substitute known
good parts for suspected defective parts . Use this Troubleshooting information to aid in locating and correcting
trouble .
Fill and Bleed Bottle
(
Figure 9
)
-
120337
Stall Nuts
2025, 2025B, 2025S, 2025V
-
124090
2025L, 2025LB, 2025SL, 2025LV
-
125340
a
sseMbly
t
ool
k
Its
2025, 2025B, 2025S, 2025V
-
123110-6
Includes
:
(Figure 3)
Piston Assembly (Bullet)
- 123111-2
Spacer
- 123112-2
POLYSEAL Tool
- 121694-2025
2025L, 2025LB, 2025SL, 2025LV
-
123110-8
Includes
:
(Figure 3)
Piston Assembly (Bullet)
- 123111-4
Spacer
- 123112-3
POLYSEAL Tool
- 121694-2025
c
onVersIon
k
Its
Convert 2025L to 2025LV
-
126190
Includes
:
Pintail Collection Bottle
- 123772
Tubing and Slide Assembly
- 124245
Piston Assembly
- 125738-3
End Cap Assembly
- 125863
Convert 2025 to 2025V
-
126432
Includes
:
Pintail Collection Bottle
- 123772
Tubing & Slide Assy
- 124245
Piston Assy
- 125738-2
End Cap Assembly
- 125863
Vacuum Attach Adapter
- 123784
Retaining Ring Ext
- 501007
Flat Washer
- 506628
Straight Connector
- 506675
s
erVIce
k
Its
2025, 2025B, 2025L,
2025S, 2025SL,
2025LB -
2025KIT
2025V, 2025LV
-
2025VKIT