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OUTER SHELL, INSULATION, AND SUPPORTS 

The tank is encapsulated in 2-inches of high-density fiberglass insulation. The protective 
shell is constructed of galvaneel and is coated with a durable silver hammertone finish. 
The entire vessel is supported on heavy-duty integrally welded steel supports for sturdy 
floor mounting. 

STEAM HEATING COIL 

The water heater is supplied with a high quality factory installed 2-pass U-tube heating 
coil constructed from 20-gauge ¾-inch O.D. single wall copper tubing designed for a 
maximum working pressure of 150 psi. The tubing is installed in a heavy-duty fabricated 
steel head with threaded NPT steam and condensate connections. Each assembly is 
fastened to a corresponding tank flange 
using a gasket and hex head steel bolts 
and nuts. Specialized heating coil 
construction may be included. These 
options include: double wall tubing with a 
leak detection port, or special materials 
(stainless steel, 90/10 copper-nickel, 
other) for the tubes and/or head. See 
drawing for complete details. 

STEAM OPERATING CONTROLS 

The steam operating controls are factory selected, sized, piped, and tested to ensure 
reliable operation. Steam controls can be shipped loose, upon request, for in the field 
installation by others. All steam components are factory plumbed with schedule 40 
black iron pipe and ready for steam and condensate connections. A cast iron ‘Y’ 
strainer with 20 mesh screen protects the steam controls and coil from dirt and debris 
in the steam supply.  

Traps

 

Two traps should be utilized in the immediate steam piping system of the water heater. 
The first trap in the system is a drip trap that is designed to collect condensate from the 
main steam line before entering the steam regulator. Additionally, a main condensate trap 
should be located in the condensate line after the steam coil. This trap ensures that the 
steam remains in the coil and releases its energy before exiting the coil and traveling 
down the condensate line. There are various types of traps available. The following may 
be included in your water heater package:  

1.

 

Drip Trap 

a.

 

Thermostatic (Standard) 

b.

 

Cast Iron Float and Thermostatic type 

c.

 

Cast Steel Float and Thermostatic type 

2.

 

Main Trap 

a.

 

Cast Iron Float and Thermostatic type (Standard) 

b.

 

Cast Steel Float and Thermostatic type 

c.

 

Bucket 

Steam Control Valves 

1.

 

Pilot Operated (Standard) –  A high quality cast iron pilot operated steam 
control valve comes with the standard unit. It is the most widely used type of 
valve for water heating applications.  In this type of valve, a temperature pilot 
device utilizes steam to operate the main valve. No external power source is 
required other than steam. This highly dependable temperature control system is 
suitable for most commercial and industrial applications. 

2.

 

Self Operating – This valve design includes a bulb and capillary assembly 
charged with a thermally responsive vapor. The expansion / contraction of the 

 

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Содержание ST

Страница 1: ...OPERATING AND MAINTENANCE MANUAL FOR STEAM FIRED WATER HEATER ELECTRIC HEATER COMPANY BASE MODEL ST and STH ...

Страница 2: ...l with the high voltage power supply turned on Under certain circumstances dangerous potentials may exist even when the power supply is off To avoid casualties always turn the power supply safety switch to off turn the charge or ground the circuit before performing any maintenance or adjustment procedure 5 Generalized instructions and procedures cannot anticipate all situations For this reason onl...

Страница 3: ... I GENERAL DESCRIPTION AND CONSTRUCTION 7 II INSTALLATION AND OPERATION 9 III SCHEDULED MAINTENANCE AND OPERATION 12 IV ADJUSTMENT AND TEMPERATURE REGULATORS 18 V TROUBLESHOOTING 20 VI MISCELANEOUS CHARTS AND FORMULAS 22 3 ...

Страница 4: ...4 ...

Страница 5: ...NOMENCLATURE FOR PARTS 5 ...

Страница 6: ...NOMENCLATURE FOR ACCESSORY PARTS 6 ...

Страница 7: ...ry tested to ensure long lasting protection of the steel vessel 3 Flame Spray Copper Molten copper is sprayed on the interior surfaces to a thickness of 5 6 mils The copper bonds to the steel and an additional overcoat of Phenolic lining is applied on the copper to seal all pores 4 Galvanizing The steel pressure vessel is pickled and hot dipped in molten zinc to create a barrier which internally a...

Страница 8: ...ons A cast iron Y strainer with 20 mesh screen protects the steam controls and coil from dirt and debris in the steam supply Traps Two traps should be utilized in the immediate steam piping system of the water heater The first trap in the system is a drip trap that is designed to collect condensate from the main steam line before entering the steam regulator Additionally a main condensate trap sho...

Страница 9: ...hould the temperature in the tank reach the high limit set point This option requires 120 volt 5 amp electrical service Double Solenoid Safety System A double solenoid safety system dumps over heated water in the storage tank to drain in addition to closing the steam supply to the control valve This option requires 120 volt 5 amp electrical service Anticipator Control System The anticipator contro...

Страница 10: ...l to permit proper drainage PIPING INSTALLATION NOTE The most effective means for preventing deterioration from accelerated corrosion due to galvanic and stray current is the installation of dielectric fittings unions The installation of these fittings is the responsibility of the installing contractor 1 All integral components have been properly sized to meet design conditions Piping to the unit ...

Страница 11: ...e of power is required for the valve See enclosed operation and maintenance manual for specific valves 2 If the unit is furnished with an air or electric control valve see enclosed drawings for required connections See enclosed operation and maintenance manuals for specific valves Torque screws per torque chart included in Section VI 11 ...

Страница 12: ... vented to eliminate trapped air Monitor the tank temperature until the desired temperature is reached If the temperature regulator shuts off before the desired temperature is reached or if over shoot occurs adjustment of the temperature regulator will be required Refer to enclosed O M manuals for your specific control valve 4 After control valve adjustments have been made and the desired temperat...

Страница 13: ... the equipment and the unit is drained 3 In cleaning a tube bundle tubes should not be hammered on If it is necessary to use scrapers care should be taken to insure that the tubes are not damaged 4 Before it is necessary to apply mechanical means for cleaning try to clean the unit using the following methods a Circulate hot fresh water at a reasonable velocity b Try spraying with water hose c Cons...

Страница 14: ...ow pressure to build up letting the water pressure seal the gasket Some leakage may occur at this point but as the gasket seats leaking will gradually stop After leaking has stopped turn the nut approximately 1 revolution At this point there may be some miner seepage wait a few minutes to see if this seepage stops If seepage continues drain the tank inspect the manhole ring and cover for any damag...

Страница 15: ...steel vessel In addition the cement leaches minerals and various impurities from the water which fills and heals the cracks This healing together with the wet curing and expansion of the cement prevents any ongoing corrosion In the unlikely event a crack greater than 3 mm 1 8 develops the cement lining can be easily repaired in the field For repair procedures please contact Hubbell a Shut down uni...

Страница 16: ...16 ...

Страница 17: ...SINGLE SAFETY SOLENOID SYSTEM if installed 17 ...

Страница 18: ... required on this job 2 Whenever possible Hubbell uses fail safe regulators This means that if the controlling medium such as air or water is lost the valve will close under it s own spring tension 3 ADJUSTMENT OF 2 WAY AIR OR WATER OPERATED VALVES a Release all air pressure from the diaphragm b Apply steam pressure to the valve c If at this point there is pressure on the downstream side of the va...

Страница 19: ...oupling A d Lift lower stem B and hold against upper valve seat e Turn adjustment screw C until there is approximately a 1 16 inch gap between the two stem halves f Apply air pressure to valve diaphragm so that stem halves are aligned and re connect stem halves g If valve will not open with air on the diaphragm spring tension should be decreased h Adjustment is essentially the same as if spring te...

Страница 20: ...l turn stop and allow valve to shut off 7 Repeat this cycle until unit is up to the desired temperature SECTION V TROUBLESHOOTING See separate component O M for additional details Symptom Probable Cause Corrective Action Remedy Gradual loss of heating capacity Tubes are fouled Clean tubes per Section III annual scheduled maintenance Excess silt in bottom of tank Drain and flush tank per Section II...

Страница 21: ...hragm on temperature control valve Repair or replace per separate O M Defective steam trap Repair or replace per separate O M Blockage in condensate line Clean blockage from condensate line Loss of air pressure on temperature regulator Check air pressure to temperature regulator Verify that it is within limits Adjust as necessary Excessive vibration High rate of flow beyond design conditions Consu...

Страница 22: ...1 4 20 75 2 61 5 68 8 45 6 78 8 85 3 1 4 28 94 0 77 0 87 0 57 0 99 0 106 0 5 16 18 132 107 123 80 138 149 5 16 24 142 116 131 86 147 160 3 8 16 236 192 219 143 247 266 3 8 24 259 212 240 157 271 294 7 16 14 376 317 349 228 393 427 7 16 20 400 327 371 242 418 451 1 2 13 517 422 480 313 542 584 1 2 20 541 443 502 328 565 613 9 16 12 682 558 632 413 713 774 9 16 18 752 615 697 456 787 855 5 8 11 1110...

Страница 23: ...NOTES 23 ...

Страница 24: ...P O BOX 288 STRATFORD CT 06615 0288 PHONE 203 378 2659 FAX 203 378 3593 INTERNET http www hubbellheaters com 24 ...

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