HUAYUAN LGK-100.160.200IGBT Скачать руководство пользователя страница 9

CHENGDU HUAYUAN ELECTRIC EQUIPMENT CO.,LTD

LGK-100.160.200

8

四、

Technique Parameters

1. Main technique parameters

LGK-100IGBT

LGK-160IGBT

LGK-200IGBT

Shell shield rank

IP21S

Rated input voltage

3

50Hz 380V

Rated input capability

14.5KVA

26.3KVA

34.9KVA

Rated output current

100A

160A

200A

Rated output voltage

120V

144V

160V

Rated duty cycle

100%

100%

100%

Open circuit voltage

285VDC

315VDC

315VDC

Current adjusting range

30

100A

40

160A

40

200A

Insulation level

F

F

F

Quality cutting capability

steel

0.3

22mm

1

35mm

1

45mm

Max cutting capability

steel

40mm

55mm

65mm

Applying plasma air

Compressed air

Compressed air

Compressed air

Work plasma gas pressure range

0.4~0.5MPa

0.4~0.6MPa

0.45~0.6MPa

Torch cooling method

Air-cooling

Air-cooling

Air-cooling

Air striking method

Secondary arc striking with high voltage non-contact

Dimension(L×W×H)

695×320×580mm

80

0×380×610mm

80

0×380×810mm

Weight

51Kg

73Kg

90Kg

2

Plasma gas conditions

Work pressure range

0.4MPa

0.6MPa

Gas supply pipe voltage-withstand

≥1MPa

Gas supply pipe internal dimension

≥Φ8

Gas supply flux

≥180L/min

Filter water from gas and then put it into cutter

五.

Work principles

The main circuit of cutting machine adopts advanced electron parts—IGBT as the

main inverter switch component. Three-phase AC power source is rectified at fundamental
frequency by the full-bridge and changed to 20KHz high-frequency current. After transformed
low voltage by the high-frequency transformer, rectified by fast recovery diodes and filter
reactor, the high-frequency current outputs cutting current. The control circuit controls output
current by adjusting pulse width of driving signal and obtains real time cutting current by its
sensor at output terminal in series as the negative feedback control signal which input into
special PWM adjusting integrated circuit after comparing with current adjusting signal, then
output controlled driving plus to control IGBT. Thereby maintain the strict invariableness of
output current and obtain dropping constant-current characteristic. Striking arc adopts
high-frequency striking model. The main circuit refers to appendix figure1

principle frame of

control circuit is shown as figure 2.

Содержание LGK-100.160.200IGBT

Страница 1: ...GK 100 160 200IGBT Inverter Air Plasma Cutting Machine OPERATOR S MANUAL PLEASE READ IT CAREFULLY BEFORE OPERATION CHENGDU HUAYUAN ELECTRIC EQUIPMENT CO LTD R ISO9001 2000 Certification HUAYUAN WELDER...

Страница 2: ...r 3 The shield rank of this series of cutter is IP21S so working in rain is not suitable 4 The cutter has outer static characteristic with rated duty cycle 100 which means the machine can work continu...

Страница 3: ...lating material of the electrode holder the grounding clamp the welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in wa...

Страница 4: ...of it might cause explosion Make sure that the gas in the storage cylinder is qualified for welding and the decompression flow meter the adapter and the pipe are all in good condition Make sure that t...

Страница 5: ...the ground work piece cable if the welding cable is by your left side then the ground cable should be by your left side too d The Welding cable and the ground cable are as short as possible e Do not...

Страница 6: ...afety and Attention 5 Work Environment Conditions 7 Technique Parameters 8 Working Principles 8 Panel and Functions 10 Protection function of the cutter 12 Installation and Operation 13 Maintenance 14...

Страница 7: ...rent Arc is stiff with smooth incision 4 When cutting arc it has function of ascending current slowly which can effectively extend the life of wearing parts of cutting torch 5 Quite suitable for CNC a...

Страница 8: ...ollision Cutter and cutting place should be far away from flammable materials Prevent foreign bodies from entering inside the machine And protect the cable from sharp materials Protect the machine fro...

Страница 9: ...age withstand 1MPa Gas supply pipe internal dimension 8 Gas supply flux 180L min Filter water from gas and then put it into cutter Work principles The main circuit of cutting machine adopts advanced e...

Страница 10: ...ciple diagram Common component list as diagram1 Diagram 1 Common component list Panel and its functions see Figure 3 No Symbol Components name Model Remark 1 V2 V3 IGBT module SKM100GB128D LGK 100IGBT...

Страница 11: ...of gas and power The current output connector is also air outlet which is used for connecting air cooling cable outlet of torch n Spare wire hole for the are voltage output the arc voltage output wire...

Страница 12: ...han 0 2 MPa it will protect the circuit and the welder cannot open 2 When the indicate number lower than 0 15 MPa during the process the cutting arc will stop Note When adjust the air pressure the pan...

Страница 13: ...uld fit the third requirement C If cutting power source is slanted prevent it from falling down D Shield rank for cutting power is IP21S The installation and operation cannot proceed in the rain E Pow...

Страница 14: ...the nut then connect the torch striking wire to terminal post signed with Arc Striking on the front panel and screw down the nut Finally connect the torch control pin to the outlet signed with Control...

Страница 15: ...flammable materials nearby Those materials should be 10m away from the working place Shut off the power during connection Do not touch the conducted parts Fume dust is harmful Do not breathe in the f...

Страница 16: ...is at Self lock point press the switch and loosen it and strike arc automatically Press the switch again or press it till the arc is off then there is no voltage output Cutting ends and compressed ga...

Страница 17: ...ly and the spray speed will increase as well as the arc current capacity But large current may cause the unstable of the plasma arc The air current will be stable for one torch under the usual circums...

Страница 18: ...away the melted metal while the horizontal one make the melted metal flow away the over heated metal will melt parts of the material bottom then formed prink when they are cooling The over heated of...

Страница 19: ...box is damaged and if the fuse and the machine power wire are well firmed Otherwise it will cause phase missing or bad contact which makes the machine work abnormally 3 Check if the torch switch and i...

Страница 20: ...e the damage of torch 1 Connect the cutting ground wire well 2 Low the pressure of gas supply 3 Change the electrode and nozzle 4 Change the torch 6 Cutting with low capacity 1 Gas pressure is too hig...

Страница 21: ...E3 24 25 G1 G2 G3 G4 G1 G2 G3 G4 E1 E2 E3 E4 E1 E2 E3 E4 1 2 3 4 5 6 7 8 9 10 11 18 12 70 72 73 75 76 74 22 23 25 24 LGK7 AP2 THF1 C10 C11 C12 RV2 60 62 62 60 59 61 15 53 52 16 SB1 C18 C19 17 YV1 SA2...

Страница 22: ...ompany If there is any change in the manual please forgive not to inform separately Address Wuhou National Science Park Chengdu China Postcode 610045 Tel 0086 28 85012443 85011951 85013964 Fax 0086 28...

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