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Proprietary and Confidential

filename MKT_0102_AI_00.doc

page 1 of 10

Date: 20 Jun 02

MKT-0102-AI

hp indigo press s2000

Subject: Pulley replacement only for presses operating at 60Hz

frequency

rev rev

description

date name

00

initial document

20 Jun 02

Meir Kormian

responsible reviewer:

Meir Kormian

engineering approved by: Moshe

Zilberstein

R & D approved by:

Shlomo Harush

service approved by: Aharon

Lubelski

documentation manager: Ronit

Shugal

written by: William

Easley

configuration control:

Charles Margy

Hewlett-Packard Company
Indigo Division
Kiryat Weizmann
P.O. Box 150
Rehovot 76101 Israel

©Copyright Hewlett-Packard Company, 2002. All rights reserved.

CONFIDENTIALITY NOTICE

This document contains valuable trade secrets and confidential information of Hewlett-Packard
Company. Nothing herein may be copied, reproduced or distributed in any form or medium, or
disclosed to any third party in any manner, without prior written authorization of Hewlett-Packard
Company. The copyright notice, which appears in this document, is purely precautionary and shall
not be deemed to constitute publication or intent to publish, in whole or in part.

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Содержание Indigo S2000

Страница 1: ... ITT Image Tracking Technology is a new laser head writing capability that allows the imaging lasers to precisely lock onto the surface motion of the Photo Imaging Plate PIP Using a new encoder the PIP is constantly monitored to provide closed loop control of the writing head imaging Baldor with RS232 interface P N EAS 1109 51 Baldor motor control unit with RS232 interface to support vertical scal...

Страница 2: ...puter The hp indigo press arrives with a new hp monitor This monitor includes a new external power supply An ORB media 2 2 GB replaces the old Jaz drive For more details Refer to T N 595 1 HP vacuum pump motor P N MMA 0101 05 This improvement will eliminate overheating of the vacuum pump motor New pulley for 60HZ presses The new vacuum pump pulley is part of the accessory kit and will be installed...

Страница 3: ...are parts list EPU wiring diagram 6 Notes hp indigo press s2000 serial numbers and configuration are as follows S N 11200783 11200802 Motorola PIII 600MHz PC SW ver 5 0 ITT 1 horse power vacuum pump motor Vacuum pump pulley for 60 Hz S N 11200803 hp 2100 PC EPU SW ver 5 0 ITT 1 horse power vacuum pump motor Vacuum pump pulley for 60 Hz ...

Страница 4: ...S 10 1010 0 RPM 0 RPM PRESET SPEEDS 11 1011 0 RPM 0 RPM PRESET SPEEDS 12 1012 0 RPM 0 RPM PRESET SPEEDS 13 1013 0 RPM 0 RPM PRESET SPEEDS 14 1014 0 RPM 0 RPM PRESET SPEEDS 15 1015 0 RPM 0 RPM ACCEL DECEL ACCEL TIME 1 1101 3 0 SEC 1 3 SEC DECEL TIME 1 1102 3 0 SEC 3 7 SEC S CURVE 1 1103 0 0 ACCEL TIME 2 1104 3 0 SEC 3 0 SEC DECEL TIME 2 1105 3 0 SEC 3 0 SEC S CURVE 2 1106 0 0 JOG SETTINGS JOG SPEED...

Страница 5: ...Y READY OPTO OUTPUT 2 1502 ZERO SPEED ZERO SPEED OPTO OUTPUT 3 1503 AT SPEED AT SPEED OPTO OUTPUT 4 1504 FAULT FAULT ZERO SPD SET PT 1505 200 RPM 1 RPM AT SPEED BAND 1506 100 RPM 1000 RPM SET SPEED 1507 Rated Motor Speed 1 RPM ANALOG OUT 1 1508 ABS SPEED ABS SPEED ANALOG OUT 2 1509 MOTOR CURRENT MOTOR CURRENT ANALOG 1 SCALE 1510 100 100 ANALOG 2 SCALE 1511 100 100 POSITION BAND 1512 CALC 3 ÎVECTOR...

Страница 6: ...nd return to display mode Level 2 Blocks S W Ver 3 12 Block Title Parameter Parameter Factory Setting HP Indigo Setting OUTPUT LIMITS OPERATING ZONE 2001 STD CONST TQ STD VAR TQ MIN OUTPUT SPEED 2002 0 RPM 0 RPM MAX OUPUT SPEED 2003 Rated Motor Speed 2000 RPM PK CURRENT LIMIT 2004 PK Control Rating 4 2 A PWM FREQUENCY 2005 2 5 KHz 2 9 KHZ CUR RATE LIMIT 2006 0 000 SEC 0 000 SEC CUSTOM UNITS DECIMA...

Страница 7: ...O NO Î HOMING SPEED 2305 100 RPM 970 RPM 0 RPM Î HOMING OFFSET 2306 Encoder Counts 12750 0 SECURITY SECURITY STATE 2401 OFF OFF CONTROL ACCESS TIMEOUT 2402 0 SEC 0 SEC ACCESS CODE 2403 9999 9999 MOTOR DATA MOTOR VOLTAGE 2501 Factory Set 230 V MOTOR RATED AMPS 2502 Factory Set 1 9 A MOTOR RATED SPD 2503 1750 RPM 1400 RPM MOTOR RATED FREQ 2504 60 0 HZ 50 HZ MOTOR MAG AMPS 2505 CALC 0 8 A Î ENCODER C...

Страница 8: ...VERSE 2702 OFF OFF SETPOINT SOURCE 2703 SETPOINT CMD SETPOINT CMD SETPOINT COMMAND 2704 0 0 0 0 SET PT ADJ LIMIT 2705 10 0 10 0 PROCESS ERR TOL 2706 10 10 PROCESS PROP GAIN 2707 0 0 PROCESS INT GAIN 2708 0 00 HZ 0 00 HZ PROCESS DIFF GAIN 2709 0 0 FOLLOW I O RATIOP 2710 1 1 1 1 MASTER ENCODER 2712 1024 PPR 1024 PPR COMMUNI CATIONS PROTOCOL 2801 RS 232 ASCII RS 232 ASCII BAUD RATE 2802 9600 9600 DRI...

Страница 9: ...TS CALC NO NO NEVER CHANGE CAUTION NEVER CHANGE AUTO TUNING IN ANY CIRCUMSTANCE Any interference in this parameter may cause fatal damage to the machine LEVEL 1 BLOCK Enters Level 1 Menu PRESS ENTER FOR PROGRAMMING EXIT Exit programming mode and return to display mode Proprietary and Confidential MPS 2224 AI Rev 00 Page 46 of 55 ...

Страница 10: ...ley configuration control Charles Margy Hewlett Packard Company Indigo Division Kiryat Weizmann P O Box 150 Rehovot 76101 Israel Copyright Hewlett Packard Company 2002 All rights reserved CONFIDENTIALITY NOTICE This document contains valuable trade secrets and confidential information of Hewlett Packard Company Nothing herein may be copied reproduced or distributed in any form or medium or disclos...

Страница 11: ...List of figures Figure 1 Compressor floor assembly shown installed 4 Figure 2 Tools for loosening the motor mounts 4 Figure 3 Removal of vacuum blower pump pulley shown uninstalled for clarity 5 Figure 4 Assembly and installation of the pulley on the vacuum blower pump 5 Figure 5 Positioning of the outer pulley relative to the inner pulley 6 Figure 6 Placement of the straight edge 6 Figure 7 Touch...

Страница 12: ...ump motor 2 Prerequisites A MultiStream press in proper operating condition 3 Estimated installation time One hour 4 Pre installation 1 Verify according to the Bill of Materials BOM that all the required parts are included in the kit 2 Turn off the machine 3 Disconnect the main power cable Danger The main power cable must remain disconnected throughout the remainder of this procedure except where ...

Страница 13: ...bly shown installed 1 Loosen the four motor mounting screws using a 13 mm open ring spanner P N MTZ 1173 01 See Figure 2 Do not remove the screws Figure 2 Tools for loosening the motor mounts 2 Slide the motor toward the pump 3 Remove and keep the belt 4 Remove the old pulley from the pump shaft as follows see Figure 3 VACUUM BLOWER PUMP PUMP PULLEY TO BE REPLACED VACUUM BLOWER PUMP MOTOR 13 mm OP...

Страница 14: ...the inner and outer pulleys and releases them from the shaft c Remove the inner and outer pulleys from the shaft d Remove the dowel Keep the dowel Installing the new pulley 1 Clean the shaft and dowel thoroughly with IPA 2 Remount the dowel on the shaft See Figure 4 683 pulley_assy Figure 4 Assembly and installation of the pulley on the vacuum blower pump INSET M4 ALLEN SCREWS 2 PLACES EXTRACTION ...

Страница 15: ...e two half holes form the extraction hole See Figure 5 6 Insert the two inset M6 Allen screws Do not tighten the screws at this stage 7 Remount the belt on both the pump and motor pulleys 8 Align the pump pulley with the motor pulley as follows a Hold a straight edge flat against the back surface of the pump pulley See Figure 6 Figure 6 Placement of the straight edge b Slide the pulley along its s...

Страница 16: ... surface of the motor pulley from one side to the other See Figure 8 and Figure 9 align_pulleys_3 Figure 8 Rotation of the motor align_pulleys_4 Figure 9 Final alignment of both pulleys FLAT AGAINST BACK SURFACE ROTATE THE MOTOR ON ITS BASE PUMP MOTOR SLIDE MOTOR UNTIL CORRECT BELT TENSION IS ACHIEVED FLAT AGAINST BACK SURFACE OF BOTH PULLEYS MOTOR PUMP PULLEY NOT IN CONTACT WITH STRAIGHT EDGE HER...

Страница 17: ...the middle of the belt with a force of about 1 kg 2 lb See Figure 10 The belt will displace about 10 mm 1 2 inch when the correct tension is achieved Caution Ensure correct belt tension for proper pump operation Too much tension damages the shaft bearings Too little tension causes the belt to slip and wear CAPRIVAC Figure 10 Checking belt tension 11 Tighten the four motor mounting screws using the...

Страница 18: ...I to turn off the pump 7 If the motor and the pulley are working properly reinstall the compressor compartment cover using the original two screws 8 Reinstall the paper exit tray 9 If the motor or pulley is not working properly perform the following a Turn off the machine b Disconnect the main power cable Danger The main power cable must remain disconnected while working on the pump or motor c Rei...

Страница 19: ...y clear Were there sufficient easy to understand drawings Did you need any additional tools or accessories Were there any specific difficulties or problems in implementing this Option General remarks Thank you for your cooperation Option feedback Complete this form immediately after implementation of the Option Send the fax to Att Fax Customer Support Meir Kormian Hewlett Packard Company Indigo Di...

Страница 20: ... Assembly MPX 0953 31 RR Geer Assembly MPX 0959 31 WR Geer Assembly MEN 1010 01 Encoder 90 cm cable MCL 0368 01 Encoder Coupling MPX 7926 01 Spring External First Transfer MPX 4573 51 Disengage Scorotron Assembly EAS 1109 51 Baldor motor control unit MPX 5425 52 W H Main Assembly EBE 2305 53 WHIF 2 board MMA 0101 05 1 HP Vacuum pump motor ...

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