Howden Roots 2500 Series WHISPAIR MAX Скачать руководство пользователя страница 13

 

 

 

ISRB

 2005 GEA 20260

 

Page 13 of 24

 

confined to the bearings (which support and locate 

the shafts) the oil seals, and the timing gears. All are 

lubricated and wear should be minimal if clean oil of 

the correct grade is always used. Seals are subject to 

deterioration and wear, and may require replacement 

at varying periods. 
Shaft bearings are designed for optimum life under 

average conditions with proper lubrication and are 

critical to the service life of the blower. Gradual 

bearing wear may allow a shaft position to change 

slightly, until rubbing develops between impeller and 

casing. This will cause spot heating, which can be 

detected by observing these surfaces. Sudden 

bearing situations is usually more serious. Since the 

shaft and impeller are no longer supported and 

properly located, extensive general damage to the 

blower casing and gears is likely to occur. 
Oil seals should be considered expendable items, to 

be replaced whenever drainage from the headplate 

vent cavity becomes excessive or when the blower is 

disassembled for any reason. Some oil seal weepage 

may occur since an oil film under the lip is required 

for proper operation. Periodically leaked oil should be 

wiped off from surfaces. Minor seal weepage should 

not be considered as indicating seal replacement. 
Timing gear wear, when correct lubrication is 

maintained, should be negligible. Gear teeth are cut 

to provide the correct amount of backlash, and gears 

correctly mounted on the shafts will accommodate a 

normal amount of tooth wear without permitting 

contact between lobes of the two impellers. However, 

too high an oil level will cause churning and 

excessive heating. This is indicated by unusually high 

temperature at the bottom of the gear housing. 

Consequent heating of the gears will result in loss of 

tooth-clearance, backlash and rapid wear of the gear 

teeth usually will develop. Continuation of this tooth 

wear will eventually produce impeller contacts 

(knocking), and from this point serious damage will 

be unavoidable if blower operation is continued. A 

similar situation can be produced suddenly by gear 

tooth fracture, which is usually brought on by 

sustained overloading or momentary shock loads. 
Problems may also develop from causes other than 

internal parts damage. Operating clearances within a 

blower are only a few thousandths of an inch. This 

makes it possible for impeller interferences or casing 

rubs to result from shifts in the blower mounting, or 

from changes in piping support. If this type of trouble 

is experienced, and the blower is found to be clean, 

try removing mounting strains. Loosen blower 

mounting bolts and reset the leveling and drive 

alignment. Then tighten mounting again, and make 

sure that all piping meets blower connections 

accurately and squarely. Foreign materials sucked 

into the blower will also cause trouble, which can only 

be cured by disconnecting the piping and thoroughly 

cleaning the blower interior. 
A wide range of causes & solutions for operating 

troubles are covered in the TROUBLESHOOTING 

CHECKLIST. The remedies suggested should be 

performed by qualified mechanics with a good 

background. Major repairs generally are to be 

considered beyond the scope of maintenance, and 

should be referred to your local Roots blower 

distributor. 
Warranty situations should not be repaired at all, 

unless specific approval has been obtained through a 

Sales Office or the factory before starting work. 

Unauthorized disassembly within the warranty period 

may void the warranty. 

 
 
 
 
 
 

ISRB 2005 GEA 20260.indd   13

17/09/2015   12:53

Содержание Roots 2500 Series WHISPAIR MAX

Страница 1: ...oots 2500 Series WHISPAIR MAX Blowers and DVJ Blowers Installation Operation and Maintenance Manual www howden com Installation Operation and Maintenance Manual Roots 2500 Series WHISPAIR MAX Blowers...

Страница 2: ...ation Provide for adequate safeguards against accidents to persons working on or near the equipment during both installation and operation See SAFETY PRECAUTIONS Install all equipment correctly Founda...

Страница 3: ...rmance Warranty is contingent on such operation Maximum limits for pressure temperature and speed are specified in Table 2 page 9 for Whispair Max and Table 3 page 9 in the 2500 Series DVJ Section for...

Страница 4: ...lled and workable 7 Open the manual unloading valve in the discharge air line If a valve is in the inlet piping be sure it is open 8 Bump blower a few revolutions with driver to check that direction o...

Страница 5: ...rmined through spectral analysis As shown on the chart below the level of all pass vibration will determine the need to measure discrete frequency vibration levels and the action required Installation...

Страница 6: ...he impellers turn freely at all points Anti rust compound on the connection flanges and drive shaft extension may also be removed at this time with the same solvent Cover the flanges until ready to co...

Страница 7: ...g manufacturer s recommendations for maximum misalignment although acceptable for the coupling are normally too large to achieve smooth operation and maximum life of the blower The following requireme...

Страница 8: ...TE Arc of sheave belt contact on the smaller sheave not to be less than 170 Driver to be installed on the inlet side for vertical units and on the drive shaft side for horizontal units ROOTS recommend...

Страница 9: ...RECT COUPLED to its driver the driver RPM must be selected or governed so as not to exceed the maximum speed rating of the unit Refer to Table 1 for allowable speeds of various unit sizes The driver s...

Страница 10: ...unting piping strain excessive belt tension or coupling misalignment DO NOT operate the unit at this time unless it has been lubricated per instructions Lubrication Due to sludge build up and seal lea...

Страница 11: ...traces of clean grease comes out of the relief fitting The use of an electric or pneumatic grease gun could force the grease in too rapidly and thus invert the seals and should not be used Gear end b...

Страница 12: ...ervice life A newly installed blower should be checked often during the first month of full time operation Attention thereafter may be less frequent assuming satisfactory performance Lubrication is no...

Страница 13: ...ng This is indicated by unusually high temperature at the bottom of the gear housing Consequent heating of the gears will result in loss of tooth clearance backlash and rapid wear of the gear teeth us...

Страница 14: ...ISRB 2005 GEA 20260 Page 14 of 24 Troubleshooting Checklist...

Страница 15: ...ISRB 2005 GEA 20260 Page 15 of 24 2500 Series WHISPAIR Max Blowers...

Страница 16: ...n 18 5 Hg and a gear speed below 3650 feet per minute Jet and discharge flow restrictions result in increased blower temperature rise and should be checked as a possible cause if the temperature rise...

Страница 17: ...ISRB 2005 GEA 20260 Page 17 of 24 NOTE One cylinder slot plenum must have a full size inlet silencer with no valve or other restrictions The other port must have the 2 countersunk pipe plug installed...

Страница 18: ...per or tape Trouble Shooting Check List This list in standard instructions applies except note that in those lists and in various locations throughout the standard instruction manuals for uncoated mac...

Страница 19: ...east 70 F allow each coat to cure at least overnight in shop ambient not warehouse or outdoors Alternate 3 Cure in oven or by other source of even heat not flame for 10 minutes minimum at a temperatur...

Страница 20: ...ISRB 2005 GEA 20260 Page 20 of 24...

Страница 21: ...ISRB 2005 GEA 20260 Page 21 of 24 Assembly of 2500 Series WHISPAIR Max Blower...

Страница 22: ...ISRB 2005 GEA 20260 Page 22 of 24 Assembly of 2500 Series DVJ Blower...

Страница 23: ...ISRB 2005 GEA 20260 Page 23 of 24...

Страница 24: ...prove our products and services and for over 160 years our world has revolved around our customers This dedication means our air and gas handling equipment adds maximum value to your operations We hav...

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