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1. 

Important information

1.1 

Other instructions

All instructions relevant to your system can be found in 

the Hoval system manual! In exceptional cases, the inst

-

ructions can be found in the documentation for the com

-

ponents!

Further sources of information:

• 

Hoval catalogue

• 

standards, regulations

1.2 

Safety instructions

The installation may only be put into operation if all rele

-

vant  standards  and  safety  regulations  have  been  com

-

plied with. However, for trial operation, the following are 

the minimum conditions requiring fulfilment:

1. 

A  safety  valve  has  been  installed  (closed-circuit  ins

-

tallation)

2. 

Controls in operation (connected to the power supply)

3. 

The sensor for the safety temperature limiter is loca

-

ted in the immersion sleeve.

4. 

The system is filled with water

5. 

An expansion vessel is attached

6. 

Flue gas outlets connected to the flue gas conduit at 

the chimney

7. 

The burner is preset.

The heat generator can only be de-ener-

gised by disconnection from the mains 

(fuse).

All electric power supply circuits must be 

switched off before accessing the termi-

nals.

1.3 

Regulations, official approvals

For installation and operation of the system, the following 

regulations are to be observed:

Germany

• 

DIN EN 12831 Heating systems in buildings - procedu

-

re for calculating the standard heating load.

• 

DIN EN 12828 Heating systems in buildings - design of 

hot water systems.

• 

DIN EN 13384 Flue gas systems - heat and flow calcu

-

lation methods.

• 

DIN 4755 Oil-fired combustion systems.

• 

Technical regulations for oil-fired installations (TRÖ)

• 

DIN 4756 Gas-fired combustion systems: design, con

-

struction and safety engineering requirements, design 

and construction (for operation with gas burners).

• 

DIN 18160 House chimneys, requirements, design and 

execution.

• 

PED (Pressure Equipment Directive).

• 

TRD 721 Safety equipment to safeguard against excess 

pressures / safety valves / for group II steam boilers.

• 

DVGW-TRGI - Technical regulations for gas installati

-

ons - DVGW process sheet G600.

• 

VDI 2035 Prevention of damage by corrosion and the 

formation of scale in hot water systems.

• 

DIN 57 116 / VDI 0116 Electrical equipment in combus

-

tion systems (VDE regulations).

Austria

• 

ÖNorm B 8130 Open hot water systems, safety instal

-

lations.

• 

ÖNorm B 8131 Closed hot water systems, safety, con

-

struction and testing regulations.

• 

ÖNorm B 8133 Water heating systems, safety enginee

-

ring requirements.

• 

ÖNorm B 8136 Heating systems, space requirements 

and other building requirements.

• 

ÖNorm  M  7515  Calculations  of  dimensions  of  chim

-

neys; terminology, calculation procedure.

• 

ÖNorm H 5170 Heating installations, building and tech

-

nical fire-protection regulations

• 

ÖVGW TR-gas (Austrian Gas and Water Confederation 

- Technical Guidelines)

Switzerland

• 

VKF - Association of Cantonal Fire Insurers

• 

Fire prevention authority regulations

• 

SVGW Switzerland. Gas and water association.

• 

SNV 27 10 20 Supply and extract air handling in the 

boiler room.

• 

SWKI 97-1 Water treatment for heating, steam and air 

conditioning plants

• 

SWKI 80-2 Safety engineering regulations for heating 

systems

• 

KRW Corrosion caused by halogen compounds

• 

KRW/VSO/FKR  Ready-to-connect  electrical  connec

-

tions on heating boilers and burners

• 

Technical tank regulations TTV 1990.

and further regulations and standards prescribed by the 

CEN, CEN ELEC, DIN, VDE, DVGW, TRD and by law.

The regulations of the local building authorities, insurers 

and chimney inspectors must also be taken into account. 

When  gas  is  used  as  a  fuel,  the  regulations  of  the  lo

-

cal gasworks must be observed and official authorisation 

may also be required.

1.4 

Warranty

Fault-free operation can only only be guaranteed if the

-

se instructions are followed and if the boiler is regularly 

serviced by a licensed specialist (maintenance contract). 

The rectification of faults and damage as a result of con

-

taminated  operating  materials  (gas,  water,  combustion 

air), unsuitable chemical additives to the heating water, 

improper handling, faulty installation, unauthorised modi

-

fications and damage due to the use of force do not fall 

under our guarantee obligations; this also applies to cor

-

rosion due to halogen compounds, e.g. from spray cans, 

paints adhesives, halogenised refrigerants, solvents and 

cleansing agents

4

4 213 784 / 00 

IMPORTANT INFORMATION

Содержание 41-UltraOil 16

Страница 1: ...tallations may only be carried out by a qualified electrician The 41 UltraOil heating boiler is suitable for and ap proved as a heating unit for hot water systems with permitted flow temperatures up t...

Страница 2: ...UltraOil 16 35 17 3 4 Space requirement UltraOil 16 35 18 4 Installation 4 1 Boiler room requirements 19 4 2 Flue gas connection and chimney 19 4 2 1 Project planning instructions 19 4 3 Example of a...

Страница 3: ...e test 30 6 3 1 Preparations for cleaning the boiler and burner 30 6 3 2 Re assembling the boiler 30 6 3 3 Cleaning the combustion chamber and the aluFer pipes 32 6 4 Servicing the neutralisation inst...

Страница 4: ...n and the formation of scale in hot water systems DIN 57 116 VDI 0116 Electrical equipment in combus tion systems VDE regulations Austria Norm B 8130 Open hot water systems safety instal lations Norm...

Страница 5: ...agonal nuts Fig 01 Using a spirit level set the boiler in longitudinal and trans verse direction and position it with a slight forward tilt This is done by adjusting the nuts on the boiler feet After...

Страница 6: ...front and when it reaches the stop turn it through 15 so that the projection hangs under the screw head Fig 05 Fig 05 Screw head Fig 06 6 Fix the burner in position by tightening the screw 3 Fig 03 F...

Страница 7: ...lands 5 The burner must be connected to the boiler with the standard plug in connection The burner cable must be shortened so that the plug in connection has to be parted to swing out the burner 4 5 C...

Страница 8: ...densate discharge into lower drain line Drain optionally on the left or right side Fig 09 Possibility 2 see chapter 2 5 Execution with Neutralisation box For condensate discharge in lower drain line i...

Страница 9: ...condensate tray 4 and tigh ten securely connection must be sealed 4 Slide the siphon support 3a under the siphon 2 3 5 5a 4 3a Fig 14 5 Fit drain 5 on siphon 3 and lead it outwards optio nally left o...

Страница 10: ...towards the front 2 2a 3 Fig 16 3 Remove base plate 3 Fig 16 Lift base plate straight upwards and remove 4 Fit rear cover 4 Fig 17 of the neutralisation box 5 Fit jubilee clip 5 approx 20mm from the...

Страница 11: ...Fig 16 and front cover 2a 10 Fig 21 Before commissioning the neutralisation box must be filled with water in order to prevent flue gas leakage The condensate drain must be made of corrosion resistant...

Страница 12: ...Fig 24 and distribute evenly neutralisation granulate front 2 Fig 24 3 Remove front cover 2a Fig 25 Release lateral lo cking bolt 2 turn approx to the left and pull out as far as the stop Lift the fr...

Страница 13: ...28 7 Fig 28 9 Slightly loosen the jubilee clip 8 Fig 29 and push it upwards Firmly tighten the jubilee clip connection must be sealed 8 Fig 29 10 Fill the neutralisation box with water 11 Fit the fron...

Страница 14: ...2 8 Fitting the flue gas silencer Option The silencer must be installed vertically The maximum permissible angle of incli nation is 45 Fig 31 14 4 213 784 00 ASSEMBLY...

Страница 15: ...irectives standards We hereby declare that the product described as an in dividual unit complies with the standards guidelines and technical specifications listed Directives 92 42 EG Efficiency direct...

Страница 16: ...Boiler water capacity litres 66 63 68 65 Boiler gas volume m3 0 034 0 035 0 046 0 076 Insulation thickness boiler body mm 80 80 80 80 Weight incl casing burner kg 140 145 157 164 Weight of transport k...

Страница 17: ...safety flow R1 2 Low temperature return R1 3 High temperature return R1 4 Flue gas outlet DN80 5 Control panel 6 Condensate drain left or right incl siphon DN25 and 2 m PVC continuous flow tube inner...

Страница 18: ...serviceposition vorne Kesselreini gung von rechts A optimum 300 mm Burner service position left boiler cleaning from the front A minimum gap of 160 mm is required to the right of the boiler without fi...

Страница 19: ...fitted an appropriate allowance must be added so that the free cross section area reaches the amount given above 4 2 Flue gas connection and chimney 4 2 1 Project planning instructions The flue gas mu...

Страница 20: ...g must be observed Hoval UltraOil must only be operated with heating oil EL low sulphur with sulphur content 50 ppm 0 005 It is recommended that you clean the oil tank before refilling it A residual a...

Страница 21: ...e plant must be observed Do not reach into the marked area Fig 37 when folding out the switch control box Danger of cuts and pinching in the area of the trim strip A Wear gloves Grip the switch contro...

Страница 22: ...cause in terference may be connected nor may it be possible to connect such equipment Fuse Boiler room emergency switch Heat generator Boiler room lighting and pwer sockets must be in a separate circ...

Страница 23: ...n flow 30 C 70 80 90 100 30 40 50 60 70 14 16 18 20 C kW 70 80 90 100 30 40 50 60 70 14 16 18 20 C kW UltraOil 25 Flow 80 C return flow 60 C Flow 40 C return flow 30 C 70 80 90 100 30 40 50 60 70 15 1...

Страница 24: ...fore unnecessary Regarding the di scharge of condensate the local regulations and the ATV Sewage Engineering Associati on data sheet must be observed 4 9 Setting the temperature regulators Basic setti...

Страница 25: ...between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water For a plant using Hoval boilers untreated drinking water is generally best suited as heating medium i e as fill...

Страница 26: ...the system must be explained in detail to the operator Before commissioning the neutralisation box where fitted must be filled with water 5 5 Oil burner Setting the burner must also be carried out by...

Страница 27: ...vin per day falling Activate screed function 04 060 1 ON Start and stop screed drying CAUTION The graphic table shows the factory settings The time profile and the maximum flow temperature must be dis...

Страница 28: ...active function phase the ACT temperature as well as the remaining run time Logging Please cut out the log and attach it to the controller during active screed function The time profile and the maxim...

Страница 29: ...uired Emission metering Setting at Home screen Main menu page 1 Emission i For detailed information see operating instruc tions Emission chapter i Power limitation with 2 stage burner 0 to 50 1st stag...

Страница 30: ...ply circuits must be switched off before accessing the termi nals Remove absorber hood 1 Fig 41 To do this release lateral locking bolts 2 turn approx turn to the left and pull out as far as the stop...

Страница 31: ...1 2 3 4 5 Fig 41 10 9 6 10 8 6 7 Mount hose for wet cleaning Design with condensate discharge Design with neutralisation box if fitted Fig 42 Fig 43 8a 31 4 213 784 00 MAINTENANCE...

Страница 32: ...Hoval Art No 6022 844 Before removing the drain hose all dirt particles must be adequately rinsed out of the condensate drip tray Do not use wire brushes or any sharp objects for cleaning Ensure that...

Страница 33: ...in control switch to 0 Remove the front cover Undo the bolts and withdraw the neutralisation box Remove the neutralisation granules and any deposits from the neutralisation box Any remaining neutralis...

Страница 34: ...must first be unlocked on the safety temperature limiter then on the control panel 1 STL reset Open the terminal box according to chapter 4 5 Unscrew the protective cap Reset the STL Fig 44 2 Reset o...

Страница 35: ...35 4 213 784 00...

Страница 36: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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