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24632-0-0508

Page 12

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

A  manual  main  gas  cock  should  be  located  in  the  vicinity  of 
the  unit. Where  none  exists,  or  where  its  size  or  location  is  not 
adequate,  contact  your  local  authorized  installer  for  installation 
or relocation.

Compounds used on threaded joints of gas piping shall be resistant 
to the action of liquefied petroleum gases. The gas lines must be 
checked for leaks by the installer. This should be done with a soap 
solution watching for bubbles on all exposed connections, and if 
unexposed, a pressure test should be made. 

Never use an exposed flame to check for leaks. Appliance must be 
disconnected from piping at inlet of control valve  and pipe capped 
or  plugged  for  pressure  test.  Never  pressure  test  with  appliance 
connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas 
line upstream of the gas control to aid in servicing. It is required 
by the National Fuel Gas Code that a drip line be installed near 
the gas inlet. This should consist of a vertical length of pipe tee 
connected into the gas line that is capped on the bottom in which 
condensation and foreign particles may collect. 

Method of Installing a Tee Fitting Sediment Trap

Figure 2

Locating Gas Supply

The gas line can enter the unit either through the floor or outside 
wall.  The gas line opening should be made at this time.  Location 
of the opening will be determined by the position of floor joists 
and the valve and union used for servicing.

Note:

 Never use plastic pipe. Check to confirm whether your local 

codes allow copper tubing or galvanized.

Note: 

Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.

The use of the following gas connectors is recommended:
—  ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing 

and Fittings

—  ANS  Z21.45 Assembled  Flexible Appliance  Connectors  of 

Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority 
having  jurisdiction.  The  state  of  Massachusetts  requires  that  a 
flexible appliance connector cannot exceed three feet in length.

Figure 1 

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/
CGA-B149 (.1 or .2) installation code. 

GAS SUPPLY

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L 

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10 feet

0-3 meters

1/2”

12.7 mm

3/8”

9.5 mm

1/2”

12.7 mm

3/8”

9.5 mm

10-40 feet

4-12 meters

1/2”

12.7 mm

1/2”

12.7 mm

5/8”

15.9 mm

1/2”

12.7 mm

40-100 feet

13-30 meters

1/2”

12.7 mm

1/2”

12.7 mm

3/4”

19 mm

1/2”

12.7 mm

100-150 feet

31-46 meters

3/4”

19 mm

1/2”

12.7 mm

7/8”

22.2 mm

3/4”

19 mm

    

    

 

  

  

  

 

  

    

 

  

 

 

   

   

  

Содержание HWDV080BDVN-1

Страница 1: ...h the ap pliance Consumer Retain this manual for future reference Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU S...

Страница 2: ...nd Assembly 15 16 Interior Preparation and Installation of the Back of the Unit 17 19 Interior Installation of the Front of the Unit 20 Cutting the Vent Tubes 21 22 Exterior Installation of the Ventin...

Страница 3: ...24632 0 0508 Page 3 INCLUDED IN THE BOX...

Страница 4: ...24632 0 0508 Page 4 TOOLS NEEDED HARDWARE PACKETS...

Страница 5: ...NCHES HEIGHT 21 11 16 25 3 16 WIDTH 18 5 16 22 5 16 DEPTH 8 7 8 9 3 8 NET WEIGHT LBS 33 5 45 5 MAX GAS CONSUMPTION 8 000 Btu hr 18 000 Btu hr SAFETY DEVICES Safety valve thermocouple Warning This dire...

Страница 6: ...24632 0 0508 Page 6 UNIT DIMENSIONS MAKE SURE THAT APPLIANCE IS SUITABLE FOR THE GAS SUPPLY AVAILABLE NATURAL GAS OR PROPANE LP...

Страница 7: ...person Heater should be inspected be fore use and at least annually by a qualified service person More frequent cleaning may be required due to ex cessive lint from carpeting bedding material etc It i...

Страница 8: ...trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then chec...

Страница 9: ...The nearest point of the vent cap should be a minimum horizontal distance of six 6 feet 1 8 m from any pressure regulator In case of regulator malfunction the six 6 feet 1 8 m distance will reduce th...

Страница 10: ...r as required in accordance with the aboveprovisionsshallcomplywithNFPA720andbeANSI UL 2034 listed and IAS certified 3 SIGNAGE Ametal or plastic identification plate shall be per manently mounted to t...

Страница 11: ...supply inlet to building or the combustion air inlet to any other appliance 6 inches 152 mm for appliance 10 000 Btuh 3 kW 9 inches 229 mm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW 12 inc...

Страница 12: ...ng a Tee Fitting Sediment Trap Figure 2 Locating Gas Supply The gas line can enter the unit either through the floor or outside wall The gas line opening should be made at this time Location of the op...

Страница 13: ...r wall 4 The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 24 610 mm 5 The minimum wall depth is 4 1 2 114 3 mm and the maximum is 12 304 8 mm The us...

Страница 14: ...ameter of 8 203 mm A template is provided in furnace carton for positioning furnace on the wall Also refer to Figure 3 for positioning the furnace on wall and for locating gas line connection Figure 3...

Страница 15: ...oper and safe operation The venting system must also be properly re installed and re sealed to insure proper and safe operation INSTALLATION AND ASSEMBLY WARNING Any change to this heater or its contr...

Страница 16: ...oroughly before cutting or drilling any holes for installation WARNING Do not remove any rating plates attached to the unit CLEARANCES TO COMBUSTIBLES Allow clearances for all models to adjacent combu...

Страница 17: ...erior wall where the heater will be located Template for HWDV080 will be on the opposite side of the shown template 1 Before installing unit remove wall mounting plate from back of unit 3 Trace the te...

Страница 18: ...ly cut the wall holes and place the heater If the template is damaged or not included refer to the table and graphic below for proper alignment of the wall holes and heater Be sure the baseboard does...

Страница 19: ...screws to attach the wall mounting plate to the wall If installing onto drywall not into a stud anchors must be used Drill a pilot hole inside of the traced circle so that a jigsaw can be used to cut...

Страница 20: ...it onto the tabs of the wall mounting plate After the back of the unit is attached to the wall bring in the gas line as shown on page 18 or follow the installation template indications Following your...

Страница 21: ...to 304 8 mm thick NOTE Flue outlet tube and air inlet tube should be measured and cut to the proper length from the back of the unit to the outside wall of the house See page 22 boxes 3 and 4 IMPORTAN...

Страница 22: ...3 76 mm diameter flue outlet tube is placed as far as possible onto the collar of flue outlet Mark the 3 76 mm diameter flue outlet tube 2 7 8 73 0 mm beyond the mounting surface for the outside wall...

Страница 23: ...cut to the proper length from the back of the unit to the outside wall of the house There should be little to no venting showing on the outside of the house Place caulking not provided beneath the edg...

Страница 24: ...ent not provided to 3 76 mm diameter flue outlet collar on combustion chamber and to 3 76 mm diameter collar on vent cap 4 If installing onto vinyl aluminum or any type of siding that may warp or disc...

Страница 25: ...allation of this Housewarmer product is complete Attach vent cap into the 3 76 mm diameter flue outlet tube Attach vent cap to outside wall mounting plate with 3 10 x 1 2 13 mm screws provided EXTERIO...

Страница 26: ...dge of the outside wall mounting plate Apply new caulking beneath the edge of the outside wall mounting plate Use additional caulking to correct uneven wall surface such as clapboard Attach 5 127 mm d...

Страница 27: ...o 3 76 mm diameter collar on vent cap REASSEMBLY AND RESEALING VENT AIR INTAKE SYSTEM 4 If installing onto a vinyl sided exterior wall attach vinyl siding vent shield using two of the screws that atta...

Страница 28: ...resealing vent air intake system is completed Attach vent cap into the 3 76 mm diameter flue outlet tube Attach vent cap to outside wall mounting plate with 3 10 x 1 2 13 mm screws provided REASSEMBL...

Страница 29: ...LLATION OF OPTIONAL BLOWER KIT HW125SCB 1 Remove front panel of heater by opening then lifting one side out then the other 2 Disconnect the power cord from the blower assembly 3 Remove ground screw fr...

Страница 30: ...2 0 0508 Page 30 4 Insert blower into bottom of heater and attach with four 4 screws provided 5 Insert power cord through the hole in the bottom of the heater INSTALLATION OF OPTIONAL BLOWER KIT HW125...

Страница 31: ...power cord to blower assembly 7 Attach ground wires from the blower and power cord to the blower mounting bracket 8 Slide fan control into the tabs on the right side of the chamber support INSTALLATIO...

Страница 32: ...to the cord on the underside of the heater Insert strain relief into hole in the bottom of the heater 10 Plug power cord into wall receptacle and reattach front panel of heater to complete installatio...

Страница 33: ...during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa BEFORE OPERATING APPLIANCE DO NOT RECESS INTO WALLS BOOKCASES ETC CHECK THE FOLLOWING BEFORE OPERATING APPLIAN...

Страница 34: ...of traffic and away from furniture and draperies 3 4 Do not spray any aerosol near heater when in operation Do not store these elements near appliance Do not place clothing or other flammable material...

Страница 35: ...be modified Do not operate this appliance if any parts have been removed for service 7 Do not place flammable elements on or near the heater BEFORE OPERATING APPLIANCE 6 Avoid blocking air inlet and...

Страница 36: ...1583 9 10 After completion of gas pipe connections all joints must be checked for gas tightness by means of leak detector solution soapy water or an equivalent solution as applicable CAUTION Since som...

Страница 37: ...ne Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire depart ment C Use only your hands to push in or turn the gas control knob Never use tools If the knob will...

Страница 38: ...y call a qualified service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call a qualified service techni cian or gas supplier 10 At...

Страница 39: ...air will produce an orange flame Do not mistake it for an improper yellow flame The pilot flame is blue and goes toward the main burner and thermocouple horizontally A slight yellow tip on the flame...

Страница 40: ...leakage Check with soapy water solution To be performed by qualified personnel Cleaning of pilot burner As required Clogging of same To be performed by qualified personnel In case of doubt please chec...

Страница 41: ...iping according to installa tion instructions Difficulties in heating room A Incorrect heater size B Low gas pressure C Partially plugged injector A Contact Service Department for sizing room B Check...

Страница 42: ...COMBUSTION CHAMBER 8 M155 M155 GASKET OBSERVATION HOLE 9 R1055 R1055 ELECTRODE AND WIRE 10 DV781 DV781 OBSERVATION HOLE COVER 11 R1122 R1122 WING NUT 12 TH275 24644 BURNER 13 R2256 R2256 THERMOCOUPLE...

Страница 43: ...TH107 TH107 AIR INLET TUBE 39 24625 24625 WALL MOUNTING PLATE OUTSIDE 40 24626 24626 VENT SHIELD 41 TH334 TH334 VENT CAP NOT SHOWN 742158 742158 PILOT ORIFICE 014 NAT NOT SHOWN 742266 742266 PILOT OR...

Страница 44: ...24632 0 0508 Page 44 PARTS VIEW...

Страница 45: ...24632 0 0508 Page 45 SERVICE NOTES...

Страница 46: ...24632 0 0508 Page 46 SERVICE NOTES...

Страница 47: ...24632 0 0508 Page 47 SERVICE NOTES...

Страница 48: ...ge 48 HOUSEWARMER is a registered trademark of Empire Comfort Systems Inc www housewarmerproducts com Manufactured for Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 877 459 1583 F...

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