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26.  Circuit Breaker
 

Changing of the circuit breaker to a higher amp rated breaker, or

       bypassing the circuit breaker is not recommended and will void 
       product warranty.

27.  Circuit Breaker Operation

 

The circuit breaker is a thermal breaker. When it reaches the 

       higher temperature rating it will trip and cause the unit to shut 
       down. This is a protective device and can be reset after 5 to 10. 
       To reset the breaker, press the breaker button back in. If it does 
       not reset, let the unit cool a little longer until you can push the 
       button in and it stays in position. 

28.  Safe Electrical Connection

 

Wet electrical connections are shock 

       hazards. To prevent the cutting fluid 
       from traveling along  the cord and 
       contacting the plug or power outlet, 
       tie a drip loop as shown. Also elevate 
       extension cords or gang box 
       connections.

29.  Save these Instructions.

 

Important Safety Instructions - Continued

18.  Maintain Tools With Care

 

Keep tools sharp and clean for better and safer 

 

performance. Do not use dull or broken Hougen Cutters.

 

Follow instructions for lubricating and changing 

 

accessories.Inspect tool cords periodically and, if   

       damaged, have repaired by authorized service facility.
 

Inspect extension cords periodically and, if damaged, 

       have repaired by authorized service facility. Keep handles 
       dry, clean, and free from oil and grease.

19.  Disconnect Tools

 

Disconnect when not in use, before servicing, and  

 

       when changing cutters or accessories.

20.  Remove Adjusting Keys and Wrenches

 

Form a habit of checking to see that keys and 

 

wrenches are removed from tool before turning it  

 

 

on.

21.  Check Damaged Parts

 

Before further use of the drill, a part that is

  

damaged should be carefully checked to determine  

 

       that it will operate properly and perform its intended  

 

       function. Check for alignment of moving parts, binding of 
 

moving parts, breakage of parts, mounting, and any 

 

other conditions that may affect its operation.  A  

 

 

part that is damaged should be properly repaired or  

 

       replaced by an authorized service center unless  

 

 

otherwise indicated elsewhere in this operator  

 

 

manual. Do not operate tool if switch does not turn  

 

       it on and off.

22.  Stay Alert

 

Watch what you are doing and use common sense.  

 

Do not operate tool when you are tired.

 

Have defective switches replaced by authorized 

 

service center.  

23.  Outdoor Use Extension Cords

 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

24.   Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

25.   Operating Near Welding Equipment

 

 DO NOT operate this unit on the same work surface that  

 

 welding is being performed on. Severe damage to the 

 

 unit, particularly the power cord, could occur.  This could 

 

 also result in personal injury to the operator.

SAFETY SWITCH

INDICATOR LIGHT

The Safety Switch Indicator Light is a Standard Safety  
Feature on HMD938 magnetic drills.  Its purpose is to inform 
the user that an unsafe condition exists. 

If light is Green:

 
In normal operation the safety switch light will be green. 
Motor “On” and “Off” Switches function normally.

If light is Red:

A condition with the safety switch exists that needs to be 
corrected.   
    Possible causes:
         • Safety Switch is defective.  Have drill serviced.
         • Uneven work surface or material.  Check work 
            surface for flatness.
         • Dirt or chips under magnet.  Clean work surface.
        

HOUGEN MANUFACTURING RECOMMENDS THAT 
CONDITIONS ARE CORRECTED SO LIGHT TURNS 

GREEN. THIS ALLOWS FOR THE UNIT TO BE 

OPERATED IN A SAFE MANNER.

For any questions please contact Hougen Manufacturing’s 
Technical Service at (810) 635-7111.

Содержание HMD938 SERIES

Страница 1: ...PORTABLE MAGNETIC DRILLS OPERATOR S MANUAL COVERS DRILL PART NUMBERS 0938402 0938404 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS HMD938 SERIES...

Страница 2: ...red by one or more of the following U S patents foreign patents and pending patents 5902076 Photographs and Speci cations shown are accurate in detail at time of printing Manufacturer reserves the rig...

Страница 3: ...brated loose in transit 9 Your new Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Opera...

Страница 4: ...tors ranges refrigerator enclosures 9 Keep Children Away Do not let visitors contact tool All visitors should be kept away from work area while in use 10 Store Idle Tools When not in use tools should...

Страница 5: ...urn it on and off 22 Stay Alert Watch what you are doing and use common sense Do not operate tool when you are tired Have defective switches replaced by authorized service center 23 Outdoor Use Extens...

Страница 6: ...n free 10 Turn magnet OFF by pressing the magnet OFF switch 11 Disconnect from power source 12 If necessary remove chips from cutter and magnet preferably wearing leather work gloves and or with plier...

Страница 7: ...will cause cutter breakage NOTE Gibs should be lubricated regularly with general purpose grease ARBOR ADJUSTMENT Adjust Gibs before adjusting front support bracket 1 Loosen Arbor Support Bracket Bolts...

Страница 8: ...his being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clockwise...

Страница 9: ...o Coolant Inducer located on the Arbor On Off Valve Coolant Fill 1 Fill Coolant Bottle with properly mixed RotaMagic Cutting Fluid 2 Turn On Off Valve to On position 3 Press pilot gently down on work...

Страница 10: ...regular surface on bottom of magnet or on workpiece Remedy Lightly surface grind the bottom of the magnet at and or le imperfections at on the work surface as needed 2 Trouble Cutter tends to move acr...

Страница 11: ...1 MOTOR PARTS DIAGRAM HMD938 05537 10538 05538 02413 05535 Motor Parts List 05526 Part Description Qty 02413 Motor Cord 1 05525 Motor Assembly 1 05535 Label 1 05537 Screw 1 05538 Screw 1 10538 Washer...

Страница 12: ...2 17002 Screw SHC 6 32 X 1 2 ground 1 13 40077 Screw SHC 1 4 20 X 1 1 14 02460 Hex Bolt 3 8 24 X 2 3 4 2 15 02461 Screw BHC 1 4 28 X 3 8 1 16 10553 Screw SHC 1 4 20 X 7 8 2 17 90052 Lock Washer 6 Ext...

Страница 13: ...02 Screw SHC 6 32 X 1 2 ground 1 13 40077 Screw SHC 1 4 20 X 1 1 14 05736 Hex Bolt 3 8 24 X 2 2 15 02461 Screw BHC 1 4 28 X 3 8 1 16 10553 Screw SHC 1 4 20 X 7 8 2 17 90052 Lock Washer 6 Ext Tooth 1 1...

Страница 14: ...3 4 5 1 7 8 05894 Swivel Magnet Assembly 230v Item Part Description Qty 1 05895 Magnet Safety Switch Assembly 230v includes a d a 05896 Magnet Assembly 230v 1 b 05652 Ball Switch Assembly 1 c 05653 P...

Страница 15: ...er Washer 1 e 10517 Retaining Ring 1 f 10506 SCR Set 3 8 24 X 396 Flat Pt 2 g 05358 Shim Washer 50 X 75 X 028 1 2 04375 Front Support Bracket Standard Base includes h 1 05734 Front Support Bracket Swi...

Страница 16: ...8 02548 Stand Off 3 16 x 9 16 LG 3 9 02547 4 40X5 16 Phillips Head Screw 3 10 01335 Motor OFF Switch 1 11 04878 Spacer 1 12 04879 Clear Lens 1 13 90690 Cable Tie 1 14 01226 Switch Guard 1 15 05205 Wi...

Страница 17: ...Green Ground To Housing From L E D Bulb To J3 Motor White Wire Motor Black Wire Safety Switch Magnet Wires Power Cord Green Ground Attach To Housing Power Cord White Power Cord Black P2 Circuit Board...

Страница 18: ...30 Warning Label for 04540 assy 2 b 04529 Safety Label shown 1 c 04553 Safety Chain Label for 04540 assy 1 d 40229 Feed Gear 1 e 40231 Bronze Bushing 2 f 40237 Gib Screws 5 2 40254 Hub Assembly 1 3 05...

Страница 19: ...538 Lock Washer 8 ext Tooth 1 e 05538 SCR BHC M10 X 1 5 X 16mm 1 f 90690 Cable Tie 1 g 90218 Female Terminal 2 2 05528 Dove Tail Slide Standard Base 1 05899 Dove Tail Slide Swivel Base 1 3 02428 Rack...

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