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ENGLISH

12

5) Use an electronic leak detector or soap bubbles to 

check for leaks. Add a trace of refrigerant to the lines 
through the Schrader access ports on the Parker quick 
connect couplings (if using an electronic leak detector), 
and then raise the pressure using nitrogen gas 
(1.0MPa (10 bar)). 

WARNING! DO NOT use R-404A 

as a mixture with pressurized air for leak testing.

6) Evacuate through the Schrader access ports on the 

Parker quick connect couplings and charge with 
R-404A vapor to a pressure of 0.1-0.2MPa (1 to 2 bar).

7) Connect the refrigerant lines to the appropriate male 

fi ttings on the remote condenser unit fi rst and then at 
the icemaker. Make a proper connection as follows:
a. Remove the protective covers from the male fi tting 

and female coupling.

b. Apply Polyol Ester (POE) refrigerant oil or Parker 

Super O Lube to the entire male fi tting, including 
O-ring, diaphragm, and threads, before making the 
connection. See Fig. 12.

CAUTION

Do not use thread sealant on the fi ttings. Use POE 
refrigerant oil or Parker Super O Lube only.

c. Make sure the male fi tting and female coupling are 

properly aligned, then start the connection by hand 
to ensure that it is not cross threaded. 

d. Tighten the connection with a wrench until it is tight. 

At this point, the nut has covered most of the threads 
on the male fi tting. 

e. Mark a reference line on the female coupling and the 

remote condenser unit or icemaker panel.  Using a 
backup wrench on the back of the female coupling, 
tighten the six-sided nut of the female coupling an 
additional 1/6 turn. See Fig. 13.

8) If the line set exceeds 20 m, see "II.G.5 Line Set 

Exceeding 20 m" for proper charging of the unit.

5. Line Set Exceeding 20 m

CAUTION

The icemaker, line set, and remote condenser unit 
must contain the same type of refrigerant. Mixing 
of refrigerants will result in improper operation and 
possible damage to the refrigeration system.

The maximum line length for the standard refrigerant 
charge is 20 m. Should an installation require a longer line 
length, additional refrigerant must be added. Add 40 g of 
R-404A for each meter over 20 m to a maximum of 30.5 
m. Your nearest Hoshizaki Service offi  ce  is available for 
recommendations.
After weighing in the additional charge, mark the unit's 
nameplate to show the new correct total refrigerant charge.

Fig. 11

Female Coupling

1/2" OD Discharge 

Line (Insulated)

Remote Condenser Unit

3/8" OD Liquid 

Line (Insulated)

Icemaker

Male Fitting

Service Loop

Fig. 12

Fig. 13

Backup 

Wrench

Reference 

Line

1/6 

Turn

Wrench

Wrench

After Tight, Tighten an 
Additional 1/6 Turn

Backup 

Wrench

Threads

Diaphragm

O-Ring

Brush

Male Fitting

DO NOT USE 

THREAD SEALANT 

Apply POE Oil or 
Parker Super O Lube 
to Entire Male Fitting

Содержание KM-590DJ

Страница 1: ...KM 590DJ L1F137101 031619 No 15 Qingqiu Street Suzhou Industrial Park Suzhou 215126 China INSTRUCTION MANUAL STACKABLE CRESCENT CUBER ...

Страница 2: ...nd Drain Connections 15 I Final Checklist 18 J Startup 19 III Cleaning and Maintenance Instructions 19 A Cleaning and Sanitizing Instructions 19 B Maintenance 20 C Preparing the Icemaker for Long Storage 21 IV Warranty 21 V Disposal 21 IMPORTANT This manual should be read carefully before the appliance is installed and operated Read the warnings and guidelines contained in this manual carefully as...

Страница 3: ...lled in accordance with applicable national state and local codes and regulations Electrical connection must be hard wired and must meet national state and local electrical code requirements Failure to meet these code requirements could result in death electric shock serious injury fire or damage The icemaker requires an independent power supply of proper capacity See the nameplate for electrical s...

Страница 4: ...uting conduit and disconnect if required must meet national state and local electrical code requirements Failure to meet these code requirements could result in death electric shock serious injury fire or damage NOTICE Follow the water supply drain connection and maintenance instructions carefully to reduce the risk of costly water damage In areas where water damage is a concern install in a contai...

Страница 5: ...hout prior notice 1 KM 590DJ Model KM 590DJ Type Air cooled crescent cube ice Power Supply 1 phase 200 240V 50Hz Electric Consumption 2080W AT 32 C WT 21 C Ice Production per 24h 590kg AT 10 C WT 10 C Dimensions 1220mm W x 695mm D x 695mm H Refrigerant R404A 1 90kg GWP 3920 CO2 7 488t Insulation Foam Blowing Agent Cyclopentane Weight Net 136kg Gross 154kg Ambient Temp 7 38 C Water Supply Temp 7 32...

Страница 6: ...CE KM 590DJ Allow 15 cm clearance at rear sides and top for proper air circulation and ease of maintenance and or service should they be required The ice storage bin opening must match the bottom opening as in the illustration Units mm Rear Side Bottom ...

Страница 7: ...ENGLISH 5 Intentionally Left Blank ...

Страница 8: ...ENGLISH 6 Intentionally Left Blank ...

Страница 9: ...mediately report any damage to the carrier Upon opening the container any concealed damage should also be immediately reported to the carrier Remove the shipping carton tape and packing material If any are left in the icemaker it will not work properly WARNING Keep packing material plastic bags and expanded polystyrene away from children Remove the panels to prevent damage when installing the icem...

Страница 10: ...hole in the bottom of the icemaker Route the cable through the bushing in the bin control cable bracket then secure the bracket Leave as little slack as possible inside the storage bin Route the cable through the wire saddles e Connect the bin control cable connector to wire harness connector A coming from the control box Note 1 Wire harness has one connector to plug into the bin control cable and...

Страница 11: ...r unit s bin control assembly in its original position It will not be used 8 Route lower unit wire harness connector B through the hole in the bottom of the upper unit Route the wiring through the bushing in the bin control cable bracket then through the wire saddles 9 Connect lower unit wire harness connector B to upper unit wire harness connector A Note Wire harness is connected to the control b...

Страница 12: ...lue wire must be connected to the neutral conductor of the power source See Fig 7 CAUTION Miswiring may result in severe damage to the icemaker Neutral N Line L Ground Earth LBu BR GR Y Junction Box 7 8 22 2 mm Diameter Opening The opening for the power supply connection is 7 8 22 2 mm DIA to fit a 1 2 trade size conduit If a power cord is used to provide electricity to the icemaker in place of a h...

Страница 13: ...ar for proper air circulation and ease of maintenance and or service should they be required See Fig 9 3 Setup 1 Secure the legs to the remote condenser unit with the 8 bolts and nuts provided See Fig 10 2 The legs have 8 mounting holes Secure the legs to the permanent site with 8 bolts not included Fig 9 Min 61 cm Clearance Air Air Fig 10 Bolts with Split Lock Washer and Flat Washer Nuts 4 Line S...

Страница 14: ...point the nut has covered most of the threads on the male fitting e Mark a reference line on the female coupling and the remote condenser unit or icemaker panel Using a backup wrench on the back of the female coupling tighten the six sided nut of the female coupling an additional 1 6 turn See Fig 13 8 If the line set exceeds 20 m see II G 5 Line Set Exceeding 20 m for proper charging of the unit 5 ...

Страница 15: ... air cooled models the icemaker should have power for a minimum of 4 hours prior to startup to prevent compressor damage Fig 14 Wire Color Code BR brown GR Y green and yellow V violet W white Usually an electrical permit and services of a licensed electrician are required The opening for the power supply connection is 7 8 22 mm DIA to fit a 1 2 trade size conduit 1 Remove the louver panel 2 Remove ...

Страница 16: ...e upper remote condenser unit on top of the lower See Fig 15 3 Secure the upper remote condenser unit to the lower remote condenser unit with the 4 screws provided 4 Install refrigerant lines and make electrical connection as described earlier in this section Fig 15 Upper Remote Condenser Unit Screws Lower Remote Condenser Unit Screws ...

Страница 17: ...ir temperature is going to go below 0 C For details see III C Preparing the Icemaker for Long Storage A plumbing permit and services of a licensed plumber may be required in some areas External filters strainers or softeners may be required depending on water quality Contact your local Hoshizaki distributor for recommendations The icemaker and condensation drain line s storage bin drain line and wa...

Страница 18: ... 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Bin Condenser Water Supply Line Shut Off Valve Condenser Water Supply Line Drain Valve Condenser Water Supply Inlet 1 2 FPT Condenser Drain Outlet 3 8 FPT Minimum 3 8 10 mm Nominal Copper Water Tubing Vent Tube Vent Tube Minimum 3 4 18 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Copper Water Tubing Bin Dr...

Страница 19: ...ker Icemaker Water Supply Inlet 1 2 FPT 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Bin Condenser Water Supply Line Shut Off Valve Condenser Water Supply Line Drain Valve Condenser Water Supply Inlet 1 2 FPT Condensation Drain Outlet 3 8 9 5 mm OD Hard Tube Minimum 3 8 10 mm Nominal Copper Water Tubing Vent Tube Vent Tube Minimum 3 4 18 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Copp...

Страница 20: ...roper ground earth also been installed to the remote condenser unit 8 Are the water supply line shut off valves and drain valves installed Has the water supply pressure been checked to ensure a minimum of 0 07MPa 0 7 bar and a maximum of 0 78MPa 7 8 bar Note The icemaker may stop running when the water supply is off or if the pressure is below 0 07MPa 0 7 bar When the proper water pressure is reache...

Страница 21: ...ntation and labels provided with the icemaker Consult with your local distributor about cleaning and maintenance service To obtain the name and phone number of your local distributor contact your nearest Hoshizaki Service office WARNING 1 Except as specified below only qualified service technicians should attempt to service this icemaker 2 CHOKING HAZARD Ensure all components fasteners and thumbscrews...

Страница 22: ... boot in their correct positions Reconnect the vent tube and the flush tube 8 Pour the cleaning solution into the water tank 9 Move the control switch on the control box to the WASH position 10 Replace the insulation panel and the front panel in their correct positions 11 Turn on the power supply to start the washing process 12 Turn off the power supply after 30 minutes 13 Remove the front panel and...

Страница 23: ... cooled model remove the water from the water cooled condenser 1 Make sure the power supply is off then remove the front panel and right side panel 2 Close the condenser water supply line shut off valve If connected to a closed loop system also close the condenser return line shut off valve 3 Open the condenser water supply line drain valve If connected to a closed loop system also open the condenser...

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