Hoshizaki C-100BAF Скачать руководство пользователя страница 43

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3. Removal and Replacement of Auger

1) Move the power switch to the "OFF" position, then unplug the unit from the electrical 

outlet. 

2) Close the water supply line shut-off valve.
3) Remove all ice from the storage bin.
4) While maintaining a hold on the door, remove the hinge stop pin from hinge (B). Pull out 

the bottom of the door slightly, then gently remove the door from hinge (A). See Fig. 10.

5) Remove the top panel.
6) Remove the spout.
7) Remove the upper rear panel. See Fig. 12.
8) Remove the clamp securing the drain plug, then lower the drain hose into a container. 

Remove the drain plug to drain the water from the reservoir and evaporator assembly. 

9) After all of the water has drained, replace the drain hose, drain plug, and drain clamp in 

their original positions.

10) Remove the packing.

11) Remove the socket head cap screws securing the extruding head and evaporator flange. 

Remove the evaporator flange, then grasp the cutter and carefully lift out the cutter and 

extruding head. Grasp the top of the auger and carefully lift out the auger. 

12) When pulling out the auger, the upper part of the mechanical seal should come out with 

it. The mechanical seal consists of two parts. One moves along with the auger, and the 
other is fixed on the lower housing. Inspect the part of the mechanical seal that came 
out with the auger. If the contact surface on the bottom of the seal is worn, cracked 
or scratched, the mechanical seal may cause water leaks and both the upper and 
lower parts of the mechanical seal should be replaced. Instructions for removing the 
mechanical seal are located later in this procedure.

13) Remove the mechanical seal from the old auger and place it on the new auger. 

14) Install the new auger. Replace the cutter, extruding head, and evaporator flange in their 

correct positions.

15) Open the water supply line shut-off valve and check for water leaks. 

16) Plug the unit into the electrical outlet, then move the power switch to the "ON" position. 

17) Allow the icemaker to operate until the gear motor starts. Check for water leaks.

18) Move the power switch to the "OFF" position, then unplug the unit from the electrical 

outlet. 

19) Replace the removed parts and panels in the reverse order of which they were removed.

20) Plug the unit into the electrical outlet, then move the power switch to the "ON" position 

to start the automatic icemaking process.

Содержание C-100BAF

Страница 1: ...Superior Degree of Reliability www hoshizaki com Models C 100BAF C 100BAF DS C 100BAF AD C 100BAF ADDS Self Contained Cubelet Hoshizaki America Inc Number 73180 Issued 10 6 2010 Revised 1 9 2012 SERV...

Страница 2: ...ue to improper installation is not covered under warranty Hoshizaki provides this manual primarily to assist qualified service technicians in the service of the icemaker Should the reader have any que...

Страница 3: ...Refrigeration Circuit 19 1 Auxiliary Codes A 1 and Earlier 19 2 Auxiliary Codes A 2 and Later 20 B Wiring Diagram 21 1 Icemaker 21 a Auxiliary Codes A 1 and Earlier 21 b Auxiliary Codes A 2 and Later...

Страница 4: ...R 134a 38 B Important Notes for Component Replacement 39 C Removal and Replacement of Evaporator Assembly Components 40 1 Upper Bearing Wear Check 41 2 Removal and Replacement of Extruding Head 42 3...

Страница 5: ...ower supply of proper capacity See the nameplate for electrical specifications Failure to use an independent power supply of proper capacity can result in a tripped breaker blown fuse damage to existi...

Страница 6: ...drain pump HS 0248 test its operation every time the icemaker is cleaned and sanitized See IV E 2 Drain Pump Check for details If the optional drain pump is not operating properly water could back up...

Страница 7: ...nized Steel Rear WEIGHT Net 108 lbs 49 kg Shipping 120 lbs 54 kg CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 1 2 FPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Dir...

Страница 8: ...lvanized Steel Rear WEIGHT Net 108 lbs 49 kg Shipping 120 lbs 54 kg CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 1 2 FPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM...

Страница 9: ...Net 108 lbs 49 kg Shipping 120 lbs 54 kg CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 1 2 FPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Drive Auger 80W Gea...

Страница 10: ...Rear WEIGHT Net 108 lbs 49 kg Shipping 120 lbs 54 kg CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 1 2 FPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Drive Au...

Страница 11: ...zed Steel Rear WEIGHT Net 104 lbs 47 kg Shipping 115 lbs 52 kg without pallet CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 1 2 FPT ICE MAKING SYSTEM Auger type HARVESTI...

Страница 12: ...eel Galvanized Steel Rear WEIGHT Net 104 lbs 47 kg Shipping 115 lbs 52 kg without pallet CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 1 2 FPT ICE MAKING SYSTEM Auger ty...

Страница 13: ...04 lbs 47 kg Shipping 115 lbs 52 kg without pallet CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 1 2 FPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Drive Auge...

Страница 14: ...EIGHT Net 104 lbs 47 kg Shipping 115 lbs 52 kg without pallet CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 1 2 FPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct...

Страница 15: ...scharge Opening Bin Control Thermostat Bulb Slope C 100BAF AD Shown C 100BAF AD Shown Bin Control Thermostat Inlet Water Valve Water Reservoir Float Switch Compressor Evaporator Assembly Gear Motor Dr...

Страница 16: ...ew Gear Motor Spline Coupling Housing and Lower Bearing O Ring Mechanical Seal Cylinder Auger Extruding Head and Upper Bearing Cutter motionless Insulation Socket Head Cap Screw with Washer Hex Head B...

Страница 17: ...pump HS 0248 b Bin Control Thermostat Shutdown Ice fills storage bin to level of BC BC opens within 10 seconds after ice contact When BC opens BCH remains energized GM FM CR and Comp de energize When...

Страница 18: ...energizes depending on ambient and water conditions F S controls WV to refill as needed during the freeze cycle The freeze cycle continues until BC shuts down the icemaker or power is turned off to t...

Страница 19: ...xiliary Codes A 1 and Earlier Drier Condenser Fan Motor Condenser Compressor Float Operated Inlet Water Valve Water Reservoir Water Level Suction Temperature Safety Gear Motor Evaporator Assembly Wate...

Страница 20: ...or Condenser Compressor Float Switch Water Reservoir Water Level Gear Motor Evaporator Assembly Water Inlet Water Supply Capillary Tube Overflow Hoses Suction Discharge Inlet Water Valve 2 Auxiliary C...

Страница 21: ...al protector 2 4 3 0A b Auxiliary Codes A 2 and Later C 100BAF Series 3W internal protector external protector 90 second fill timer low water safety WIRE COLOR CODE WIRE COLOR CODE external protector...

Страница 22: ...emaker When the water level lowers enough to open the drain pump upper float switch power is restored to the icemaker The pump motor remains energized as long as the drain pump lower float switch is c...

Страница 23: ...38 129 9 1 167 11 7 183 12 9 70 21 12 0 8 13 0 9 15 1 1 80 27 13 0 9 15 1 1 16 1 1 90 32 13 0 9 17 1 2 18 1 3 PSIG kg cm2 G 100 38 13 0 9 17 1 2 19 1 3 310 310 309 312 316 316 316 308 Evaporator Outl...

Страница 24: ...ch the ice production for 10 minutes Weigh the ice to establish the batch weight Multiply the batch weight by 144 for the total production in 24 hours When confirming production or diagnosing low prod...

Страница 25: ...If not check the power switch STS BC assembly GM external protector GM windings check when GM is cool GM capacitor voltage to FM FM windings fan blade binding voltage on CR PTC relay voltage on Comp...

Страница 26: ...o a neutral W wire for 115VAC If 115VAC is not present WCR is either energized or bad If WCR is energized check F S See IV D 1 Float Switch Check If 115VAC is present check for continuity through WV s...

Страница 27: ...check BC See IV C Bin Control Check Legend BC bin control thermostat BCH bin control heater Comp compressor CR compressor relay FM fan motor F S float switch FT 90 second fill timer low water safety i...

Страница 28: ...tch Cleaning After cleaning F S check UF S and LF S again Replace if necessary 7 Plug the unit into the electrical outlet then move the power switch to the ON position and let the reservoir fill 8 Onc...

Страница 29: ...part Hoshizaki Scale Away and 25 parts warm water Rinse the assembly thoroughly with clean water 5 While not necessary the floats can be removed from the shaft during cleaning If you remove them note...

Страница 30: ...valve If DP contains an internal check valve do not install an external check valve and vice versa See Fig 6 Legend DP drain pump LF S lower float switch UF S upper float switch 2 Drain Pump Check If...

Страница 31: ...rgizes d If water now pumps out properly and DP de energizes proceed to step 6 If water still does not pump out properly and or DP does not de energize follow the steps in IV E 3 Float Switch Cleaning...

Страница 32: ...nd reservoir 7 Clean the mating surfaces of the reservoir cover and reservoir Place silicone caulk around the perimeter of the reservoir cover where it contacts the reservoir then replace the reservoi...

Страница 33: ...ed with ice b Ambient temperature too cool c Out of position d Out of adjustment See IV C Bin Control Check e Bad contacts f Bad thermostat heater if applicable 4 Optional Drain Pump HS 0248 Safety a...

Страница 34: ...s Shutdown 1 Bin Control Thermostat Assembly with integrated heater NOTICE Some units contain a sticker that states The bin control heater has been disconnected DO NOT reconnect the bin control heater...

Страница 35: ...ed and not allowing water valve to energize b Defective 3 Inlet Water Valve a Screen or orifice clogged b Coil winding open 4 Float Switch See IV D Float Switch Check and Cleaning a Float does not mov...

Страница 36: ...arge or overcharged b Refrigerant lines or components restricted 10 Water System a Water leaks Shutdown 1 Bin Control Thermostat Assembly with integrated heater a Out of position b Out of adjustment S...

Страница 37: ...using nitrogen gas 140 PSIG DO NOT use R 134a as a mixture with pressurized air for leak testing NOTICE Always recover the refrigerant and store it in an approved container Do not discharge the refrig...

Страница 38: ...has been made When brazing protect the drier by using a wet cloth to prevent the drier from overheating Do not allow the drier to exceed 250 F 121 C 2 Use an electronic leak detector or soap bubbles t...

Страница 39: ...r charge weight is met 8 Close the high side valve on the gauge manifold then close the refrigerant access valve if applicable Disconnect the gauge manifold hose 9 Cap the access valve to prevent a po...

Страница 40: ...Gear Motor Spline Coupling Mechanical Seal Spring Retainer Socket Head Cap Screw O Ring Fig 9 Drain Hose Connection Evaporator Flange Packing Reservoir Hose Connection Spout Socket Head Cap Screw with...

Страница 41: ...and housing 8 Replace the removed parts and panels in the reverse order of which they were removed 9 Plug the unit into the electrical outlet then move the power switch to the ON position to start the...

Страница 42: ...s 10 Remove the cutter and packing 11 Remove the socket head cap screws securing the extruding head and evaporator flange then lift off 12 Place the evaporator flange and new extruding head in place t...

Страница 43: ...er part of the mechanical seal should come out with it The mechanical seal consists of two parts One moves along with the auger and the other is fixed on the lower housing Inspect the part of the mech...

Страница 44: ...ap screws securing the extruding head and evaporator flange Remove the evaporator flange then grasp the cutter and carefully lift out the cutter and extruding head Grasp the top of the auger and caref...

Страница 45: ...the icemaker to operate until the gear motor starts Check for water leaks 29 Move the power switch to the OFF position then unplug the unit from the electrical outlet 30 Replace the removed parts and...

Страница 46: ...r motor If inspection of the upper bearing inside the extruding head see V C 1 Upper Bearing Wear Check indicates that it is out of tolerance replace both it and the bearing inside the lower housing N...

Страница 47: ...ined replace the drain hose drain plug and drain clamp in their original positions 10 Remove the bolts securing the lower housing to the gear motor Lift the evaporator up slightly 11 Remove the bolts...

Страница 48: ...warranty coverage Move the power switch to the OFF position then unplug the unit from the electrical outlet before servicing To reduce the risk of electric shock do not touch the power switch or plug...

Страница 49: ...VI B Cleaning and Sanitizing Instructions Evaporator Condensate Drain Pan and Gear Motor Drain Pan Wipe down with clean cloth and warm water Optional Drain Pump HS 0248 Test as outlined in IV E 2 Drai...

Страница 50: ...ker a Cleaning Solution Dilute 1 6 fl oz 47 ml or 3 2 tbs of Hoshizaki Scale Away with 1 qt 1 l of warm water This is a minimum amount Make more solution if necessary IMPORTANT For safety and maximum...

Страница 51: ...oir and evaporator assembly to block flow Remove the thumbscrews securing the spout then remove the spout Pour additional cleaning solution over the extruding head until the evaporator assembly is com...

Страница 52: ...ps coming out move the power switch to the OFF position Unplug the unit from the electrical outlet e Sanitizing Procedure Final 1 Remove the drain plug to drain any remaining solution 2 After all of t...

Страница 53: ...4 After 30 minutes move the power switch to the OFF position Unplug the unit 15 Pour warm water into the storage bin to melt all of the ice then clean the storage bin liner door liner and door gasket...

Страница 54: ...cale Away with 1 qt 1 l of warm water This is a minimum amount Make more solution if necessary IMPORTANT For safety and maximum effectiveness use the solution immediately after dilution b Cleaning Pro...

Страница 55: ...mbly is completely full Replace the spout in its correct position 12 Allow the icemaker to sit for 10 minutes before operation If you placed a clamp on the reservoir hose in step 11 remove it before o...

Страница 56: ...oming out move the power switch to the OFF position Unplug the unit from the electrical outlet e Sanitizing Procedure Final 1 Remove the drain plug to drain any remaining solution 2 After all of the s...

Страница 57: ...rocedure once every 3 months or as often as necessary for conditions NOTICE If the storage bin drain becomes clogged water could build up in the bin and overflow leading to costly water damage 1 Move...

Страница 58: ...e power switch to the OFF position then unplug the unit from the electrical outlet 2 Remove the 2 screws securing the front panel then remove the panel See Fig 17 3 Remove the 2 screws securing the lo...

Страница 59: ...door from hinge A See Fig 15 4 Remove the 2 screws securing the top panel then lift it off 5 Remove all ice from the storage bin 6 Remove the screws securing the upper rear panel then remove it 7 Remo...

Страница 60: ...isposal This unit contains refrigerant and must be disposed of in accordance with applicable national state and local codes and regulations Refrigerant must be recovered by properly certified service...

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