Horst Welding CHCF30 Скачать руководство пользователя страница 26

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Before attempting to load the header wagon, ensure the wagon is either attached to the tow vehicle or the wheels have

been secured with wheel chocks to prevent unwanted movement during the loading process. To start using the header

wagon, two basic adjustments should be made for the initial setup:

• Universal Header Pads
•

Top Rail System

Universal Header Pads

To prevent potential injury, avoid working around the

wagon with the header positioned above it. To ensure

safe working conditions, move the header away from the

wagon when making adjustments.

5 Basic Configurations

•

Base Pad - low profile corn head

•

Large Pad - for most draper heads

•

High Back Pad - for flex draper head

•

Low Back Pad - for standard cutting platform

•

Low Back - for standard corn head

Determine the type of header that you have and configure

the universal header pads to best fit your header. (

page

17)

Configure Header Pads

Position Header Pads

You can fine tune the header pad by making height, tilt

and depth setting adjustments.(

page 19)

Adjust the position of the header pads along the wagon

bottom rail to align with the skid plate heel,(corn header)

or space the header pads close to the front and back

along the bottom main beam of the header (grain header).

Ensure the heal of the header will sit firmly on the header

pad.

Position the header evenly from front to back on the

wagon, do not position the header beyond the front of the

top rail to ensure there is adequate clearance between the

tow vehicle and header. If extra clearance is required the

tongue may be extended up to 91.5 cm (3.0’).

Initial Setup

WARNING

Pinch Hazard

Keep hands away from mounting

points and pads while loading the

header. Potential pinch hazard exist

between the wagon and header

SL00003

WARNING

Drop Hazard

Be aware that an unsecured

load may fall from the wagon.

Proceed with caution until the

load has been secured.

SL00006

CAUTION

Operational Hazard

Chock wheels when

loading or unloading the

wagon to prevent unwanted

movement

SNL00002

Содержание CHCF30

Страница 1: ...eration Rev 030420 HW00100 CHC Operator s Manual Keep this manual with the machine at all times PRINTED IN CANADA Header Wagon CHCF30 CHCF36 CHCF3627 CHCF45 CHCF4527 CAUTION Operational Hazard Personal Protection Equipment PPE is required when operating or maintaining this machine SNL00001 CAUTION Operational Hazard Do not exceed travel speed rating of the components Maximum 50 km h 30 mph Obey SM...

Страница 2: ...2 Notes ...

Страница 3: ...Corn Head with Low Back 19 Pad Height Tilt Depth Settings 20 Height Setting 20 Tilt Setting 20 Depth Setting 20 Ratchet Strap System 21 Release the strap from the ratchet 21 To tighten the strap 21 Adjustable Tongue System 22 Safety Chain 22 Spring Balancer 22 Retractable Pullout w auto lock 22 Extendable Tongue 23 Top Rail System 23 Top Rail Position Adjustment 23 Top Rail Height Adjustment 24 He...

Страница 4: ...nformation and instructions contained in this manual If anyone does not fully understand every part of this manual please obtain further assistance by contacting the dealer from which this product was purchased or by contacting Horst Welding with the information listed on the cover of this manual Keep this operators manual available for reference by the operator and to pass on to new owners and or...

Страница 5: ...ARTS tab to be directed to our online parts catalogue California Proposition 65 You may see a warning label similar to the following WARNING Cancer and Reproductive Harm www P65 Warnings ca gov This warning is required by California Proposition 65 Prop 65 which is meant to notify California residents of exposures to Prop 65 listed chemicals For more information go to www P65Warnings ca gov Speed I...

Страница 6: ...t may also be used to alert against unsafe practices IMPORTANT Indicates a situation that could result in damage to the implement or other property Definition Of Safety Terms And Symbols Throughout this manual the terms DANGER WARNING CAUTION and IMPORTANT are used to indicate the degree of hazard to personnel if proper safety procedures guidelines are not followed The appropriate term for each me...

Страница 7: ...this manual Read and understand the safety labeling which appears on the implement Have a first aid kit available for use should the need arise and know how to use it Pay attention to the job at hand Do not let your mind lose concentration on what you are doing No accident prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the op...

Страница 8: ...nual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually 6 If the elderly are assisting with work their physical limitations need to be recognized and accommodated Assistants should be a responsible properly trained and physically able person familiar with machinery and trained in this implement s operatio...

Страница 9: ...e safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed 6 Make sure that everyone is clear before moving the implement NEVER position yourself between the towing unit and the implement 7 Do not permit riders while transporting this implement with or without a load 8 Where possible avoid operating near ditches embankments and holes 9 Loading or unlo...

Страница 10: ...an 1 5 times the tractor tow vehicle weight Towed loads that are too heavy for the tow vehicle can cause loss of control when braking Consider total weight wagon and its load 2 Stopping distance of towed loads increase with speed weight and on slopes Towed loads that are too heavy for the tow vehicle or are towed too fast can cause loss of control Consider total weight wagon and its load 3 To avoi...

Страница 11: ...ury and or implement damage Before transport on public roads always have the safety chain attached and a 3 4 grade 5 hitch pin is installed Caution an unsecured load may fall from the wagon and could result in death or serious injury and or implement damage Before transport on public roads always check the ratchet straps are tight and in locked position Caution Do not stand under or directly in fr...

Страница 12: ...re of the equipment or particular equipment feature that requires your SAFETY AWARENESS SL00001H SL00003H SL00001 SL00002 SL00001H SL00003H SL00001 Rear View Front View Tongue 32 km h 20 mile h MAXIMUM IL00002 SL00004 SL00005 SNL00001 Right Side Left Side If safety labels have been damaged or removed new labels must be applied New safety signs are available from your dealer or contact Horst Wagons...

Страница 13: ...e min max Safety Chain Retract with Auto Relock Road Signal Kit LK18 Weight Less Rims Tires Wheel Base Accessories Maximum Head Length Axle Beam Adjustable Universal Pads Ratchet Strap Tie Down Tongue depending on tire option see below up to 7 031 kg 15 500 lbs maximum 6 Bolt Pattern 6 ag bolt circle 9 16 18 Thread for Bolt 2041 kg 4500lb capacity 50 km h 30 mph max speed 10 6 m 35 ft 13 7 m 45 ft...

Страница 14: ...r carrier wheel and the light bracket if installed with the head almost centered on the carrier The gauge wheels should be in the fully raised position as well as the universal pads CHCF30 CHCF36 CHCF3627 Draper Head CHCF45 CHCF4527 Draper Head A Tongue Minimum Length B Tongue Maximum Extention C Trailer Width Maximum with 26 x 12 tires D Overall Length 38 5 11 7 m E Wheel Base 18 5 5 m 30 9 1 m 2...

Страница 15: ...7 Draper Head 20 5 x 8 10 F Range tire on 10 x 6 x 6 rim 10 8 kg 24 lbs ea rim tire 3266 kg 7 200 LBS 26 x 12 12 ply tire on 12 x 10 5 x 6 rim 20 5 kg 45 lbs ea rim tire 4990 kg 11 000 LBS 235 85 R16 F Range Highway Trailer tire on 16 x 8 x 6 rim 31 3 kg 69 lbs ea rim tire Tires 11L x 15 F Range Highway Service tire on 15 x 8 x 6 HD rim 37 kg 82 lbs ea rim tire 9 1 m 30 ft 9 5 m 31 long 10cm x 15c...

Страница 16: ...llowing instructions in conjunction with a good maintenance program your CHCF wagon will provide many years of trouble free service Do not operate this wagon if you are not familiar with its features The CFCH 36 is illustrated below showing its basic components Components and features are similar for the CHCF series unless noted Review the various components and their position the names of the com...

Страница 17: ... push down on the handle to release the lock Position pad to the desired location Firmly grasp the shoe lock handle pull up on the handle to engage the lock Release Lock Universal Header Pads There are two universal header pads they are located along the bottom beam of the header wagon The quick release and lock universal header pad makes it easy to reposition for your header along the beam Once i...

Страница 18: ...hitch pins are securely in place Release the shoe lock handle and locate base pad on rail to desired position lock the handle In some applications installing one pin in the alternate pin location may be desirable to keep head from sliding Large Pad for Draper Head Hitch Pin Corn Head Plate Locking Pin Long Lower Locking Pin Short Hitch Pin Corn Head Plate Locking Pin Long Lower Locking Pin Short R...

Страница 19: ...de out the lower locking short and locking pin long remove the back extension Swing the large pad assembly180 degrees to the open position Place the back extension between the corn head plates and align the top holes as shown Switch locations of the locking pins and reassemble to the pad as shown locking pin long thru the large pad Ensure the hitch pins are securely in place Release the shoe lock ...

Страница 20: ...k of this manual In addition to re positioning along the rail the universal header pad features three height settings with a forward back tilt and three depth settings Height Setting Remove the hitch pins and slide out the shoe heal pins Select and move the upper shoe assembly to one of the two remaining set of holes Replace the shoe heal pins and secure with the hitch pins Tilt Setting When you h...

Страница 21: ...ighten the strap Release the strap from the ratchet Pull up on the centre latch and move the handle up out of the lock position to the upper stop Pull up on the centre latch and move the handle past the stop and the ratchet will release Pull out as much strap as you need To tighten the strap Attach the end of the strap to a secure location Pull up on the centre latch and pull the handle down to en...

Страница 22: ...ck Latch Locked Unlocked Pullout Stop Pullout Stop Hitch Point Pullout Hitch Pin Lynch Pin Retractable Pullout w auto lock This feature will help eliminate the need for precise hook up alignment and provides up to 23 cm 9 0 of adjustment to aid in aligning the vehicle to the clevis at the point of hook up The pullout auto locks into position when pulling away Back the tow vehicle close to the tong...

Страница 23: ...rson by walking it to position up or down If your model has a centre support bridge remove the draw pin and store in a unused hole position NOTE When removing or inserting the top rail draw pins you may have to lift the top rail slightly to take the weight off the draw pin for easy removal 1 At one end remove the snap pin then carefully pull the draw pin out only half way This will allow the top r...

Страница 24: ... off of the adjustment assembly draw pins Standing clear of the top rail have your helper remove the draw pin from the bottom of the adjustment assembly at each end of the wagon remove the snap pin then carefully pull the draw pin out Using the front loader carefully raise or lower the top rail to the position required Standing clear of the top rail have your helper align the adjustment assembly a...

Страница 25: ...al Hazard Be aware of potential collision when parked directly beside a building or object starting off on an angle the back end of the trailer will begin turning as soon as you pull away causing a collision To avoid collision start off straight then begin your turn Proceed slowly to ensure that the wagon will clear buildings or objects as you pull away CHCF30 CHCF36 CHCF3627 Draper Head CHCF45 CH...

Страница 26: ...ition Header Pads You can fine tune the header pad by making height tilt and depth setting adjustments page 19 Adjust the position of the header pads along the wagon bottom rail to align with the skid plate heel corn header or space the header pads close to the front and back along the bottom main beam of the header grain header Ensure the heal of the header will sit firmly on the header pad Posit...

Страница 27: ...uired and lift and move the header away from the wagon to make adjustments Move the header back begin to lower the header the header beam should make contact with the top rail Check to make sure the top rail is under a main cross beam on the header Note any adjustments required then lift and move the header away from the wagon to make adjustments Move the header back and continue to lower the head...

Страница 28: ...near ditches embankments and holes 9 Loading or unloading an unhitched implement be sure to properly block chock the wheels to prevent the implement from moving 9 Inspect rims for dents or damage check wheel lugs and tighten if required Clear the area of bystanders especially small children Each operator must be trained and familiar with the set up and operation of the CHCF wagon and its component...

Страница 29: ...he header wagon Locate a place on the header to hook the ratchet strap that is rigid enough so it won t bend or break when the strap is tightened or during transport Position the movable bracket directly below this point Hook the straps to the header and ratchet the straps tight If you are going any distance or over rough terrain periodically check the ratchet straps for tightness Check that the r...

Страница 30: ...pin Attach the safety chain Ensure the chain is through the chain support Secure chain on the tow vehicle at the towing attach point Do Not allow more slack than necessary for turning Do not allow the chain to drag wrap the excess chain around the hitch point Attach the tow hook to the hitch point on the tow vehicle and attach the hook to the chain Ensure safety latch is closed on the hook Pull th...

Страница 31: ...ove all remaining material and debris from the machine 3 Inspect for damaged or worn parts Repair or replace before next season 4 Replace any missing or unreadable safety decals 5 Repaint any chipped or scraped areas to prevent rust and corrosion 6 It is best to store the machine inside in a dry clean area If that is not possible cover with a waterproof tarpaulin and tie down securely Storage Safe...

Страница 32: ...nance program for your machine you will enjoy many years of trouble free operation Replacement of parts should be done by a qualified personnel only Keep a record of all maintenance to ensure scheduled inspections and maintenance are performed Wheel Bearings Inspect bearings monthly check for Unusual front to back movement or chatter Free spinning with no grinding noise Replace if required replace...

Страница 33: ...tings if necessary Rear Steering Pivot Ball Joints Steering Spindles On a regular basis check all nuts bolts and screws and ensure they are all properly secured Wheel Bolts check on a daily basis See wheel torque chart smg_body 101 smg_body 132 Steering Spindles Front Steering Pivot Ball Joints Tire Pressure check on a regular basis see tire pressure chart Lightly lubricate the tongue lock must mo...

Страница 34: ...od at the rear of the wagon between the rear axle plate assembly and the right steering spindle Loosen jam nuts at the left and right of the rear tie rod to allow free rotation of the tie rod Rotate the tie rod to lengthen or shorten as required see diagram below When adjustment is complete tighten the jam nuts to secure the setting Test drive the wagon and check for front to rear trailing repeat ...

Страница 35: ...5 634 468 904 667 36 mm 24 x 2 0 780 575 1100 811 24 x 3 0 798 588 1136 838 41 mm 27 x 3 0 27 x 3 0 1176 867 1674 1234 46 mm 30 x 2 0 30 x 3 0 1597 1178 2274 1677 Class 10 9 Class 8 8 Wrench Size A Thread Size B Fine Thread Size B Coarse Class 10 9 Class 8 8 lbs ft N m lbs ft N m lbs ft N m lbs ft N m lbs ft N m lbs ft N m 7 16 1 4 28 6 8 1 10 13 6 14 19 0 1 4 20 5 6 8 8 10 8 12 16 3 1 2 5 16 24 1...

Страница 36: ...thereafter Note Wheel lugs must be applied and maintained at the proper torque levels to prevent loose wheels broken studs and possible dangerous separation of wheels from your axle 1 Start all lugs by hand to prevent cross threading 2 Tighten lugs in sequence as shown in the diagram 3 Tighten the lugs see chart Wheel Lug Torque Sequence lbs ft N m lbs ft N m 1 2 90 122 65 88 1 2 brake drum 100 13...

Страница 37: ... a qualified person adjust the toe in The factory setting for both axles should be 3175 635 cm 1 8 1 4 tow in Check the trailer side plug for loose or corroded wires loose wires in the light casing replace or repair as required Check the tow side receptacle for loose or corroded wires or damaged receptacle replace or repair as required Loss of electrical ground connection Check connection to groun...

Страница 38: ...et strap to a different attach point that is more ridged If required find a ridged metal point and mount a 3 4 grade 5 eye bolt to use as an attach point Ratchet is not positioned directly below attach point the ratchet will slide Position the ratchet directly below the attach point Worn steering components Check for wear or excessive play in wheel bearings steering spindles ball joints replace an...

Страница 39: ...39 Maintenance Notes ...

Страница 40: ...red kit bolts on quickly and easily sturdily clamping to the rear axle Generally lighting is required one half hour before sunset to one half hour after sunrise and at any other time when there is insufficient light or unfavourable atmospheric conditions LK18 LK30 Road Signal Kit The HBAFK Honey Bee Airflex Pad Kit is designed to work with models CHCF36 45 This bolt on kit adapts the Honey Bee s u...

Страница 41: ...ines or parts lost or damaged during shipment 4 Accessory items parts not supplied by Horst Welding 5 Damages resulting from misuse negligence accident theft or fire use of improper or insufficient fuel fluids or lubricants use of after market parts or accessories unless approved by Horst Welding modifications alteration tampering or improper repair any device or accessories installed other than a...

Страница 42: ...in 10 22 30 M Machine Runaway Hazard 22 Maximum road speed 5 10 11 30 P payload 13 15 Pinch Point 6 17 21 22 PPE 1 7 9 11 17 28 32 33 R Ratchet Strap 10 16 21 Retractable Pullout 16 22 road signal 30 40 Runaway Hazard 22 30 S safety alert symbol 6 Safety Chain 16 22 safety hazard 6 safety hazard explanation 6 safety instructions 8 safety label 6 safety message box 6 safety term 6 SIS 5 30 SMV 1 5 ...

Страница 43: ...43 Notes ...

Страница 44: ...HORST WELDING 8082 Rd 129 Listowel ON N4W 3G8 Canada 519 291 4162 1 866 567 4162 Fax 1 519 291 5388 sales horstwelding com www horstwelding com ...

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