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MAINTENANCE

Touchpoint Pro

Pt. No. 2400M2566_1_EN

49

Operating Manual

7 Maintenance Procedures

This chapter describes how to perform common maintenance operations.

The required frequency of inspection and maintenance will depend on local site conditions and will need to be established
through experience. Please refer to the following standards or other local or national regulations for guidance on establishing
an appropriate maintenance routine:

EN 45544-4

contains information on the use and maintenance of electrical apparatus used for the direct detection and direct

concentration measurement of

toxic gases and vapours.

Note

: When finished, ensure that all enclosures are closed and locked, and ensure that the maintenance and rectification is

recorded.

7.1

Routine Maintenance

Routinely (i.e. daily, weekly or monthly depending on local conditions) carry out the following tasks:

•

Clean the Touchscreen with a soft cloth and mild detergent, or use a proprietary VDU screen cleaner.

•

Check the screen for correct operation

•

Remove dust and other contamination (particularly on rack mounted units or enclosure vents).

•

Periodically exercise the relays to confirm functionality (see

Ch.16 How to Test the TPPR System

).

•

Check that the SD Card still has free space.

•

Check the condition of the enclosure for security, corrosion, deterioration of door seals, blocked ventilation, loose
fixings and other damage that could impair the safety and operation of the equipment or its safety function.

WARNING

If the relays are switching mains voltages, hazardous live terminals may be present within the Relay Output Module

even if the Touchpoint Pro system is isolated.

WARNING

To avoid any unwanted activation of output devices (e.g. emergency flooding) always inhibit or disable relay

activated outputs before exercising the relays and remember to enable them when testing is finished.

CAUTION

Do not use solvents or abrasives to clean any part of the TPPR as this may cause irreparable damage.

WARNING

Maintenance procedures should only be carried out by Honeywell authorised persons or qualified persons trained in

accordance with the

Touchpoint Pro Technical Handbook

as errors can adversely affect system functions.

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Содержание touchpoint Pro

Страница 1: ...Operating Manual Touchpoint Pro ...

Страница 2: ...REVISIONS Touchpoint Pro Pt No 2400M2566_1_EN ii Operating Manual Revision History Revision Comment Date Issue 01 A04815 Nov 2016 ...

Страница 3: ... direct indirect special and consequential damages damages for loss of business profits business interruption loss of business information or other pecuniary loss resulting from any violation of the above prohibitions Warranty Honeywell Analytics warrants the Touchpoint Pro system against defective parts and workmanship and will repair or at its discretion replace any components that are or may be...

Страница 4: ...LEGAL NOTICES Touchpoint Pro Pt No 2400M2566_1_EN iv Operating Manual This page deliberately blank ...

Страница 5: ... 8 2 2 2 Equipment Rating Labels Hazardous Locations 9 2 2 3 Warning Labels 10 3 Touchpoint Pro Introduction 11 3 1 TPPR Access Levels 11 3 2 TPPR Control System Layout 12 3 2 1 Centralised Command and Control Option 13 3 2 2 Distributed Command and Control Remote Units Option 13 3 3 TPPR System Key Components 14 3 3 1 Enclosures and Racks 14 3 3 2 TPPR Controller User Interfaces 14 3 3 3 SD Card ...

Страница 6: ...vent History 29 5 5 3 Touchscreen Layout 29 5 5 4 Touchscreen Navigation 30 5 5 5 Login Requirements 32 5 6 How to Recalibrate the Touchscreen 32 5 7 How to View Input Channels and Input Details 32 5 8 How to View Output Channels 33 5 9 How to View the Trend Graph 34 5 9 1 To View the Trend Graph 34 5 10 How to View Event History 35 5 11 How to View Event Reports 35 5 11 1 How to Generate Reports ...

Страница 7: ...and Warnings 44 6 9 1 To View Active Alarms 45 6 9 2 To Acknowledge an Active Alarm 45 6 9 3 To Reset a Latched Alarm 46 6 10 Viewing Faults and Warnings 46 6 10 1 To View Faults and Warnings 46 6 10 2 To Acknowledge Accept a Fault or Warning 47 6 10 3 To Reset a Latched Fault or Warning 47 6 11 Inhibiting a Channel 47 6 11 1 How to Inhibit a Channel 47 6 11 2 Channel Auto Inhibits 48 7 Maintenanc...

Страница 8: ... 3 European Performance Approval DEKRA Exam for Systems 78 14 3 1 Approved Components 79 14 3 2 Special Conditions for Use When Used for Explosion Protection 80 14 3 3 Special Conditions for Use When Used for Measurement of Toxic Gases or Oxygen 80 14 3 4 Configuration of Relay Outputs for safety related switching operations 81 14 3 5 Compliance with EN 45544 2 Toxic Gases 81 14 3 6 Compliance wit...

Страница 9: ...CONTENTS Touchpoint Pro Pt No 2400M2566_1_EN ix Operating Manual 16 3 8 TPPR Packaging 85 17 Table of Icons 86 18 List of Illustrations 88 19 List of Tables 90 ...

Страница 10: ...s Locations Products components and apparatus bearing the ATEX Explosion Protection mark conform to the requirements for Zone 2 Potentially Explosive Atmospheres 1 1 International Standards All personnel should acquaint themselves with the contents of the following standards before commencing work on gas detection systems IEC 60079 29 2 which gives guidance on and recommended practice for the sele...

Страница 11: ...lly cabling must satisfy requirements defined in the manuals of connected field devices in particular if the field device is certified for use in a hazardous location 13 All signal cables and interconnections must be shielded and the shields terminated only at the unified earth ground bus bar situated inside the enclosure 14 All conduits and cable armour shall be bonded to protective earth ground ...

Страница 12: ... the power supply CAUTIONS 1 The USB Device port is for Maintenance use only End users shall use only the USB Host port with a USB Flash drive and backup restore upgrades shall only be performed with the system in a safe i e inhibited mode 2 Touchpoint Pro power supply units Ring Coupling Modules and Input Output Modules have no user serviceable parts In the unlikely event of a failure the power s...

Страница 13: ...cument This document is not designed to be read end to end Rather it is intended to be used as an authoritative reference work and source of safety information and operational procedures As such it is organised into logical sections and chapters that allow all levels of reader to quickly access the required information This document is organised so that individual sections chapters or pages can be...

Страница 14: ...countered include Class 1 electrical hazards AC 110 220 V DC 18 32 V Mechanical hazards Heavy components swinging access doors Environmental hazards toxic atmospheres Fire and Ignition hazards Touchpoint Pro is not ATEX IECEx Zone 1 certified and cannot be used in flammable atmospheres or where oxygen concentrations 25 v v O2 2 1 1 Warnings and Cautions Safety of this equipment is reinforced by th...

Страница 15: ...d no oxygen concentrations 25 v v O2 WARNING TOXIC WASTE AND HARMFUL BY PRODUCTS Toxic waste and harmful by products may accumulate within parts of the system Suitable respiratory eye and skin protection should be worn when servicing these items Stringent industrial hygiene precautions should also be taken Do not allow non essential personnel into the work area The Touchpoint Pro system and or its...

Страница 16: ...stalling or removing the Touchpoint Pro system or any of its components CAUTION CORROSIVE This equipment may contain batteries containing corrosive substances that may pose a health or environmental hazard if improperly handled or carelessly disposed of CAUTION RISK OF INJURY AND DAMAGE Touchpoint Pro enclosures are heavy and may become unstable when moved Always wear PPE and ensure that mechanica...

Страница 17: ...ditions under which the user could be subjected to electrical or other hazards Figure 1 Electrical Warning Label 1 Figure 2 Electrical Warning Label 2 Figure 3 Protective Earth Ground Point Figure 4 Equipment Earth Ground Point Note Earth Ground Location Point labels are used inside the system and are not normally visible to the operator Figure 5 Controller Rear Cover with Example Labels See next ...

Страница 18: ... Manufacturer 2 Part Numbers 3 Description 4 ID and Serial Number 5 Modification State 6 Safety Warnings 7 Ingress Ratings 8 Manufacturer Details 9 Equipment Title 10 Limits for Voltage Power Tamb 11 CE Mark and Notified Body for Production Supervision 12 SIRA ATEX IECEx Certificate Numbers 13 ATEX IECEx Hazardous Area Certification Details 14 US Canadian Hazardous Location and Zone Certification ...

Страница 19: ...ng symbols may be found on product labels and on the backup batteries Figure 8 Keep Children Away Figure 9 No Naked Flames Figure 10 Use Caution Figure 11 Electrical Hazard Figure 12 Read The Instruction Manual Figure 13 Wear Eye Protection Figure 14 Hazardous Waste Pb Lead Figure 15 Recycle Only ...

Страница 20: ...ata and generate reports TPPR is supplied with a default Administrator level account For security reasons this password will be attached to the system Touchscreen When the system is configured at least one new Administrator account should be created The default Administrator should then log out and then log back in as the new Administrator and should then delete the default Administrator account t...

Страница 21: ... DC DC UPS Redundancy Backup Battery 4 Plug in Input Output I O modules mV mA AIM DIM ROM Modbus Figure 16 TPPR Building Blocks The illustration above shows wall mounted units but rack mounted and floor standing units use the same building blocks Enclosures can also hold multiple backplanes to allow for future system expansion Small Remote Unit Controller Unit Backplane Controller 24 VDC Power Sup...

Страница 22: ... complete system The only connection required between the Controller and the Remote units is the shielded network cable itself The TPPR Remote unit can be housed in any of the standard Enclosures a 19 5U rack or a suitable 3rd party enclosure They do not need a Controller but they do require their own power supplies Note Standard Remote Units can be sited in safe areas to monitor and control devic...

Страница 23: ... with a protective membrane and houses the touch screen user interface UI the alarm buzzer the Accept and Reset buttons and coloured LEDs for Power Alarm Fault and Inhibit The controller has four access methods Control Panel touch screen for normal system operation maintenance and configuration PC Configuration Software optional licences for secure maintenance and configuration over a VPN or cable...

Страница 24: ... users to configure some TPPR settings by using a remote PC over an Ethernet connection This is more efficient as you can use a larger screen and keyboard than the supplied Touchscreen More information is available in a separate PC Configuration Operating Manual 3 3 6 Webserver Software This optional pre installed licensed software allows users to remotely view live status and analyse event histor...

Страница 25: ...the Control Centre Board CCB and the Communications Board COB It also contains an SD Card slot USB ports and an Ethernet Printer port The CCB handles all functions related to the safety system operation the Ring network the LED indicators and buttons on the front panel and the master system state relays An optional backup CCB is available for multiple redundancy specifications The COB handles the ...

Страница 26: ...tors The Ring Coupling Module RCM normally sits next to the Power Connector and handles all of the bi directional communication between the CCB and the modules again via the white connectors 3 3 12 Ring Network The Ring Coupling Module RCM and Input Output I O modules connect to a dual ring circuit so that they can communicate with the CCB through each other and through the RCM This enables fail s...

Страница 27: ...ditionally over data cable between the Controller and all of the backplanes in the system The Ring Network is the only communication link required between the CCB and Remote Units which have their own backplanes PSU and modules but no Control Module Figure 23 Ring Circuit With All Modules Working Figure 24 Ring Circuit With a Failed Module Further information can be found in Ch 18 Ring Communicati...

Страница 28: ...ing 128 output channels Title Description Analogue Input Module 4 20 mA AIM mA 4 channel Analogue Input Module for 2 or 3 wire 4 20mA sensor signals Analogue Input Module mV Bridge AIM mV 4 channel Module for mV Bridge signals supports up to 4 catalytic bead flammable gas sensors Digital Input Module DIM 4 channel Module for switched input devices such as manually operated push buttons Can also be...

Страница 29: ...l Power Supply Setup A full description of the available module types is given in the following sections 3 4 1 Power Supply Unit Modules PSU The TPPR System can be equipped with PSU modules of different capacity depending on the number of I O modules being used The power supplies are mounted to the DIN Rail and are available in the following ratings 120 180 W 24 28 VDC 5 A DC 24 V 240 360 W 24 28 ...

Страница 30: ...al power supply backup system that can be installed with a second PSU to offer dual power supply redundancy Often the Mains supply will be connected to the first PSU and a stand by generator connected to the second PSU The RDN will take power from either input and output it as a single source See diagram below for cabling details Note The RDN Output can also provide further redundancies via an opt...

Страница 31: ...he DC UPS terminals are as follows DC UPS Terminal Purpose Input 24 VDC input from UPS Input 24 VDC input from UPS Input 24 VDC input from UPS spare Output 24 VDC output to 20 A max Load Output 24 VDC output to 20 A max Load Battery 24 VDC Battery in out Battery 24 VDC Battery in out Table 4 DC UPS Primary Terminal Allocation The DC UPS also has Normally Open NO relay terminals that can be used fo...

Страница 32: ... the connected load However you should be aware that all batteries deteriorate over time and Honeywell recommend that you check and replace them regularly to ensure optimum performance in an emergency Note Always switch the Battery Isolator switch to Off before carrying out any work on the battery circuit and ensure it is On when work is completed The 12V monobloc batteries are Valve Regulated Lea...

Страница 33: ...INTRODUCTION Touchpoint Pro Pt No 2400M2566_1_EN 24 Operating Manual Figure 30 Battery Circuit 20 A 20 A max Load 12 VDC Battery 12 VDC Battery 24 VDC 24 VDC Isolator Switch ...

Страница 34: ...system will show the new values select Accept 13 Either edit another channel or Log out You should back up the TPPR system configuration once commissioning is completed and again after any changes to the setup or software The TPPR safety system remains operational during this procedure but the controller touch screen PC Configuration software and Webserver may not be used The configuration may be ...

Страница 35: ... this time Do you want to proceed Ensure that destination drive is always connected during this operation 8 Once the action is confirmed the configuration backup process starts and a progress message is displayed The backup may take several minutes depending on the system size 9 The Configuration backup file is stored on the memory device in TPPR Configuration TPPR_Config_SystemID_ sequence bin e ...

Страница 36: ...on licensing setup and day to day running PC Configuration software requires the TPPR controller to be configured with a unique static IP address which is normally obtained from your site IT department Note You may need Administrator privileges on the host PC 5 3 TPPR Webserver Interface The Webserver Interface is an optional remote method for accessing the TPPR display and viewing live TPPR event...

Страница 37: ... loss will activate the System Failure relay 5 5 Touchscreen Operation During normal operation the Touchscreen should show a menu bar at the top and a green tick on the main screen below it During active events the status changes and an alarm may sound Users may touch the screen to show further menus or descriptions some menus require password access A table of icons is given at Chapter 17 5 5 1 S...

Страница 38: ... described in Ch 6 8 Responding to Alarms Faults and Warnings 5 5 3 Touchscreen Layout The two main Touchscreen displays are shown in the figure below The top row shows touch sensitive icons as described in Chapter 17 Active events may be accompanied by external beacons sounders and other events depending on your system setup You can touch each of the alarms faults or warnings to see what the issu...

Страница 39: ...0M2566_1_EN 30 Operating Manual 5 5 4 Touchscreen Navigation The icons in the navigation bar are used to navigate through the User Interface Software Key System Status Home Back Inputs Outputs Figure 33 Touchscreen Navigation Input and Output ...

Страница 40: ...NORMAL OPERATION Touchpoint Pro Pt No 2400M2566_1_EN 31 Operating Manual Key Active Events Login Filter Events User Logged In Inputs Tool Box Figure 34 Touchscreen Navigation Active Events ...

Страница 41: ...alibration is started but not completed but will stop when calibration is fully completed Note Screen calibration does not time out even when the backlight or UI times out and user commands will not be available until calibration is fully completed You must complete the Touchscreen calibration first and then you can carry on with other activities 5 7 How to View Input Channels and Input Details No...

Страница 42: ...puts icon makes the Outputs icon visible 1 From the System Status screen navigation bar select the Inputs icon and then the Outputs icon 2 A list of all output channels is shown in order of Channel ID with its location tag and status as shown below Figure 36 Outputs Screen 3 Select the Filter icon to filter by status Fault Inhibit Warning or All as shown below Figure 37 Outputs Screen with filter ...

Страница 43: ... Settings Test or Cause and Effect Test modes Note The system logs when the value changes with a resolution determined by the gas range of the channel For a gas range of less than 10 the resolution is 0 01 for a gas range of 10 to 99 the resolution is 0 1 and for a gas range of 100 or more the resolution is 1 Note The display may not show negative values If negative values are suspected due to zer...

Страница 44: ... Value csv text file Depending on the amount of activity text files can be excessively long and difficult to interpret when printed so it is advisable to import the file into a spreadsheet and use the spreadsheet tools to organise the data Webserver if used can save or automatically open the report in Microsoft Excel or in a text editor Microsoft Excel 2003 is limited to a maximum of 65 526 entrie...

Страница 45: ...Replacement SD cards should be the same industrial standard to ensure longevity and to protect against data loss 5 13 1 SD Card Purposes The Controller s SD Card is used for Ongoing storage of event and trend data Storage of locally generated reports Storage destination for backup files Storing configuration backup files Internal system management The SD card should not normally be removed from th...

Страница 46: ... 13 5 Ejecting the SD Card Event and trend data is held in system memory and saved to the SD card several times per minute To ensure that chronology is correctly maintained and to minimise loss of event history data during updates always use the Eject SD Card command before removing the SD Card from the TPPR and subsequently reinsert the same or a permanent replacement card in the system as soon a...

Страница 47: ...te action taken Note During start up the System Failure relay is open until the CCB is available Note The Redundant CCB taking over from a failed Master CCB is not considered to be a system failure and the System Failure relay will remain in normal state System Failure Relay TB4 System Fault Relay TB5 Major power loss Display unit internal fault Fuse blown Module diagnostics checks reported a faul...

Страница 48: ... or chronic distress injury illness or disease These figures will vary with every chemical or gas and they may vary again as more advanced and long term laboratory testing produces new results TPPR uses analogue gas sensors to detect and record ambient toxic gas concentrations for STEL LTEL These readings have two functions firstly a rise in gas concentration above a pre set STEL base rate will tr...

Страница 49: ...vel even though the gas has not reached a threshold level The extent of change and the time period are programmable 6 4 Relay Activated Outputs TPPR has the ability to automatically operate relay controlled outputs when an alarm is triggered These outputs are determined during commissioning and may be used to control any or all of these Light Stacks and Sirens Automated Emergency Services alerts A...

Страница 50: ... a catalytic sensor can return to a false low if the gas level exceeds the sensor operating range The latched Over Range Warning indicates that an exceptionally high gas level has been detected and further investigation is required The Over Range Warning requires an extra Reset operation to clear The first Reset clears the over range warning the second reset clears any other conditions provided th...

Страница 51: ...le Full Scale Exceeded will not reappear until the gas concentration falls to between 100 120 of the pre set gas range and the latched Over Range Warning has been reset manually Falling Gas Concentration Event Status Full Scale Over Range Event History Sequential Entries Remarks 100 120 Over Range Warning still Active latched Full Scale Exceeded Active Full Scale Exceeded Cleared Over Range Active...

Страница 52: ...ized Alarm Update Enable not selected and Latch Function selected as shown in the following example Figure 39 Fault Latch Output Configuration Auxiliary Output Enable should normally be selected if any load is connected to the module auxiliary output supplies e g a sounder or a beacon A fault will then be generated if the output current limit is exceeded Each output must be configured as Output Ty...

Страница 53: ...or further information Note Switches and buttons connected to DIM channels may be used to provide remote Accept Reset and Inhibit functions These inputs cannot be password controlled so it is the user s responsibility to limit access if required by using other methods such as key operated switches See Ch 6 Software setup and Commissioning for further information Note Alarms may be commissioned as ...

Страница 54: ...l alarm levels will be shown if more than one alarm level has been triggered on the same channel Figure 40 Active Events Screen with Filter Options 6 9 2 To Acknowledge an Active Alarm An active alarm can be acknowledged from the controller in three ways Select the Accept button on the front panel of the TPPR Controller for 0 5 s This will acknowledge all active events including faults and warning...

Страница 55: ...tegories as shown in the descriptions and picture below Events are colour coded for easier recognition Red Alarm Yellow Fault Orange Inhibit Grey Warning Faults and warnings may only be reset if the reported event has been cleared for instance the fault has been rectified 6 10 1 To View Faults and Warnings Detailed information about active Faults and Warnings can be viewed in two ways From the Sys...

Страница 56: ... any latched relay outputs From the Inputs or Outputs screen select the channel and select Reset from the popup menu This will reset all latched events for the channel provided that the input signal has returned to Normal status From the Active Events screen select the fault or warning and select Reset from the popup menu This will reset only the selected fault or warning Note The Reset button mus...

Страница 57: ...d when a transmitter is signalling Inhibit or when an Inhibit delay time is running Please refer to Ch 10 Potential Issues for further information Auto inhibits cannot be cleared manually Figure 42 Inputs Screen with menu options CAUTION It is possible to have more than one inhibit condition active on a channel and you have to resolve all inhibit conditions before the inhibit can be cleared ...

Страница 58: ...n for correct operation Remove dust and other contamination particularly on rack mounted units or enclosure vents Periodically exercise the relays to confirm functionality see Ch 16 How to Test the TPPR System Check that the SD Card still has free space Check the condition of the enclosure for security corrosion deterioration of door seals blocked ventilation loose fixings and other damage that co...

Страница 59: ...ysical security cable damage or loose connections Check that the enclosure vents have not become obstructed Remove debris with a vacuum cleaner nozzle taking care not to disturb wiring or short the terminals Close and secure the door when finished 7 2 2 Cable Maintenance Additionally especially following ground maintenance or severe weather Visually inspect all cabling and trunking checking for si...

Страница 60: ...ays are tested at least every five years When a test mode is active the System Fault relay will normally open and a Test Mode Fault will be shown as an Active Event on the User Interface which cannot be reset The exceptions are the LED Panel Test and LCD screen which do not indicate a fault Once a test mode is active the system will remain in test mode until the test is exited The only exception i...

Страница 61: ...f the sensor to a given value The gas concentration and alarm states raised for the channel can then be viewed on the Touchscreen UI or PC GUI The system fault relay will be open How to use the Field Inputs Test mode 19 Login as an Engineer 20 From the System Status screen select the Tool Box icon 21 Select Diagnostics 22 Select the Menu icon 23 Select Field Inputs Test 24 The system will ask you ...

Страница 62: ...y a confirmation message click on OK and you will be automatically navigated to the Inputs screen 39 Select the channel to be tested and select Input Details from the popup menu 40 From the Input Details screen select the Menu icon 41 Select Force Value 42 Enter the gas concentration that you want to simulate This can include over and under range values 43 The system will return to the Input Detai...

Страница 63: ...ct Force Input States to do a full test of the Cause and Effect matrix test purpose1 described above 65 The system will display a matrix of all the input channels that are linked to the output channel being tested 66 Select the input channel states that you want to simulate and click on Force The cells corresponding to the forced states will be coloured 67 The system will return to the Outputs scr...

Страница 64: ...lect the Tool Box icon 94 Select Diagnostics 95 Select the Menu icon 96 Select System Relay Test 97 The system will ask you to confirm select Yes to proceed 98 The system will confirm you are in relay test mode Press OK to proceed 99 The system will operate the System Fail relay and ask the user to confirm the monitoring applied by the engineer has indicated that the relay has been activated conta...

Страница 65: ...elay output channels by forcing the relays to a specific state 117 Login as an Engineer Navigate to the Outputs screen a From the System Status screen select the Inputs icon b Toggle the Inputs Icon to select the Outputs icon 118 Select the channel to be tested and then select Force or Force Deactivate as required The channel will indicate a Fault until the action is cancelled 119 When ready selec...

Страница 66: ...e of their working range and incorrectly indicate low gas concentrations when hazardous concentrations may be present Span gas is a compressed gas containing a specified concentration of the target gas being sensed Span is the gas concentration reading at which calibration is carried out typically at 50 of full scale Zero Gas describes a test gas that has a zero concentration of the target gas bei...

Страница 67: ...or using the sensor s inbuilt calibration Gas calibration of a sensor from TPPR should only be carried out on sensors without this capability The procedure is similar For loop calibration the Zero and Span 4mA and 20mA currents should be set using the transmitter s Force functions where available Note Details on how to carry out testing can be found in the Touchpoint Pro Technical Handbook CAUTION...

Страница 68: ...etry the initialisation once the interruption is rectified The system shows the message before reverting to the Tools menu Retry the initialisation once the interruption is rectified Refer to Ring Troubleshooting for further information Inhibit Mode Cannot clear Inhibit from a Channel It is possible to have more than one inhibit condition active on a channel and you have to resolve all inhibit con...

Страница 69: ... corresponding field device HART communication with the field device may appear as a fluctuation on the incoming signal This will clear when HART communication ceases Modbus No Modbus Communication Verify that the system has a Bus Interface Board BIB fitted Check the wiring between the Control Module terminal blocks TB6 and TB7 and the host computer system port Try swapping over TDA and TDB Check ...

Страница 70: ...Errors Check the Active Events screen for details of the location of the connection break or Check the LEDs on each Ring Coupling Module RCM in the system The LED flashes to indicate that data is being received therefore if an LED is not lit there is a problem in the preceding section of the ring network LEDs on the Ring coupling module indicate the presence of an incoming signal and they do not t...

Страница 71: ...ime for completion and retry Web Server Slow intermittent response from the Touchpoint Pro system The Web Server supports 5 concurrent web clients however it does not restrict further users from connecting Reduce the number of web clients to five or below Table 14 Potential Issues 10 2 Other Issues 10 2 1 Modules Reporting a Fault If the system detects a module fault the fault will be reported on ...

Страница 72: ...tact your local service representative if the problem persists X 3 Operation failed invalid source address Please verify that the current COB software and CCB firmware revisions are compatible A software or firmware update is not compatible with other installed components 1 Refer to the Help screen to confirm the currently installed version of software and firmware Contact your Service Representat...

Страница 73: ...Operation failed invalid physical channel number 20 Module ID could not be assigned because it is already in use by another module Each module on the system must have a unique module ID e g M03 Select a different Module ID 21 Operation failed wrong number of parameter identifiers Refer to Error 2 Refer to Error 2 22 Not used 23 Operation failed Module ID does not exist May occur during configurati...

Страница 74: ...ation failed 2 Check that the I O Module is properly seated on the DIN rail 3 If the error persists remove the module and check for any damage to the connector on the DIN rail 4 In this case it may be possible to move the module to another slot 5 If the connector is damaged contact your local representative to obtain a replacement DIN rail PCB assembly 6 If no damage is apparent to the connector a...

Страница 75: ...ct your local service representative 39 Operation failed wrong alarm identifier 40 Flash erase operation failed The CCB was unable to erase a value from the non volatile memory 1 Retry the operation 2 If the error has not cleared if possible cycle the power to the system 3 If the problem persists please contact your local service representative X X 41 Not used 42 Operation failed maximum file size...

Страница 76: ...at the forced mA value is within the limits 2 For a mA channel where the sensor has no facility to force the output consult the manufacturer s instructions and carry out a calibration at the sensor 3 For a mV channel there may be a problem with the sensor or the calibration gas Consult the manufacturer s instructions 4 Contact your local Service Representative if the problem persists 52 Zero gas c...

Страница 77: ...s please contact your local service representative X 59 Operation failed a session has already been opened by another user Another user may be logged in via one of the alternative interfaces local Touchscreen or PC Configuration Software 1 Check if another user is logged in 2 If your requirement takes priority you have the option to terminate the existing other user s session 60 The session has ex...

Страница 78: ...ning Calibrating a mV input channel 2 If this is not the cause go to System Configuration then System Setup 3 Select the module with the inhibited channel and select Normal State 4 If this is not successful go to Tool Box then Event History to check if an Inhibit Delay Time is active The inhibit condition will clear after the Delay Time has expired 5 If there is no Delay Time active then investiga...

Страница 79: ...ith the user at the local controller that it is acceptable to log in from remote PC 84 Kill Session denied CCB Firmware update in Progress User has attempted to end a session for the PC configuration SW while a CCB firmware update is in progress Retry after the firmware download operation is completed Check with the user at the local controller that it is acceptable to log in from remote PC 85 The...

Страница 80: ...being calibrated A user at the local Touchscreen is doing calibration when a PC Configuration Software user tries to open a configuration session Wait for the calibration to be completed Check with the user at the local controller that it is acceptable to log in from remote PC 98 Cannot start calibration because a configuration session on PC is in progress Calibration is attempted while a configur...

Страница 81: ...act your local representative if you want to discuss any requirements above this limit 111 Operation failed invalid command code received from CCB Refer to Error 2 Refer to Error 2 112 Module cannot be commissioned You have exceeded the maximum number of 48 I O modules Use the Remove Module or Replace Module function in the System Configuration Each TPPR system is limited to 16 Input plus 32 Outpu...

Страница 82: ...in configuration state Timeout while editing configuration Navigate to System Setup screen and set module to Normal state from menu X 249 Not used 250 Operation failed kill session denied as CCB is busy performing critical operation A user has attempted to end a session while the CCB is updating memory as result of a configuration request Try again after the memory update is completed Check with t...

Страница 83: ...2 Ch Tag Ring Communication Error Fault o064 16 11 2015 12 34 52 Ch Tag Ring Communication Error Fault 16 11 2015 12 34 53 System Fault Ring Module M22 System Fault 16 11 2015 12 34 53 System Fault Ring Module M24 System Fault Table 16 Example of a Ring Fault Event Log The table above indicates that Module M23 to the Ring is causing Ring Communication Errors and that the Ring circuits are broken b...

Страница 84: ...tion and fault reporting may be intermittent and transient These faults can be difficult to diagnose especially if a cable has degraded over time and or where moisture ingress may be a factor If in doubt Check if the occurrences correspond to ambient conditions such as rain high humidity or dew point Check the connections and wiring at remote cabinets and cable joints and then work backwards towar...

Страница 85: ...e User or Field Service Engineer training if required Honeywell Service Centre details are on the back page of this manual Please have the following information to hand Tool Box Help About A description of the problem including the error code and any steps you have taken to resolve it The serial number of the TPPR system CCB firmware version COB firmware version Local UI version Webserver version ...

Страница 86: ...C 61010 1 FM 6310 6320 ANSI ISA 12 12 01 CAN CSA C22 2 No 60079 0 CAN CSA C22 2 No 60079 15 CSA C22 2 No 0 M CSA C22 2 No 213 M EN IEC 60079 0 EN IEC 60079 15 UL 60079 0 UL 60079 15 FM 6310 6320 EN 60079 29 1 EN 50104 EN 45544 EN 50271 IEC 61508 Table 17 Applicable National and International Standards WARNING Only the combustible gas portion has been assessed for performance in accordance with CSA...

Страница 87: ...M RCM and Backplanes CSA US CAN Class I Div 2 ABCD T4 Class I Zone 2 AEx nA IIC T4 Class I Zone 2 Ex nA IIC T4 Tamb 40 C to 70 C Remote Wall Mounted Zone 2 Div 2 Enclosure SIRA 15ATEX4034X IECEx SIR15 0021X CSA 70030437 AIM mA SIRA 15ATEX4028U IECEx SIR15 0015U CSA 70004992 AIM mV SIRA 15ATEX4029U IECEx SIR15 0016U CSA 70025468 DIM SIRA 15ATEX4030U IECEx SIR15 0017U CSA 70025478 ROM SIRA 15ATEX403...

Страница 88: ...25 Backplane 5 Way TPPR P 0520 19 Rack with HMI TPPR V 0602 19 Rack remote TPPR V 0612 Wall Mount Remote Small TPPR V 1215 AIM mA TPPR V 1000 AIM mV TPPR V 1010 DIM TPPR V 1030 ROM TPPR V 1040 RCM TPPR V 1050 Note The PC configuration software has not been assessed by DEKRA Exam If this software is used to configure the TPPR system the configuration must be verified before use for example by confi...

Страница 89: ...ange When monitoring oxygen the following configuration limits shall be observed The parameter Under Range Fault Limit or the parameter Zero Suppression Negative shall not be set below 2 FSD The parameter Zero Suppression Positive shall not be set above 2 FSD 14 3 3 Special Conditions for Use When Used for Measurement of Toxic Gases or Oxygen Refer to Certificate PFG 16 G 002 X When used as EN 455...

Страница 90: ...roved for measurement of oxygen deficiency enrichment and inertisation 14 4 Important Notes on Certification TPPR is a fully customizable installation so all of the possible variations cannot be certified in one guide Instead every system will have its personalized parameters inscribed on rating labels attached to each major component i e the Controller Remote and Battery Enclosures For Certificat...

Страница 91: ... provide valuable information to Technical Support if you need technical help or warranty service System ID Product Name Unit Type Variant Ventilation Plinth Logo BIB CCB R UI See Example below TPPR HW Wall Mount S Small M Medium L Large F Front Access R Rear Access X None X None X None X None X None L Local With UI N Natural HF Floor Standing P 100mm H Honeywell M Modbus R Redundancy R Remote Wit...

Страница 92: ...V pair TPPR V 0406 13 Battery Sealed Lead Acid 27 Ah 12 V pair TPPR V 0405 14 Modbus Interface Board TPPR V 2130 15 Redundant Control Centre Board TPPR V 2120 16 Battery Fuse 20 A Cartridge Local Purchase 17 Backplanes Fuse 20 A White Bladed Local Purchase 18 CMA Light Fan Fuse 5 A Brown Bladed Local Purchase 19 UPS Fuse 25 A Yellow Bladed Local Purchase Table 20 Spare Parts List Please contact yo...

Страница 93: ... Copper cables and terminals 16 3 2 TPPR Battery Enclosure The TPPR Backup Battery enclosures may contain 12 VDC Sealed Rechargeable Lead Acid Batteries SLAB These batteries contain toxic and corrosive substances that may cause injury or damage if the batteries become damaged or if they are mishandled incinerated or disposed of incorrectly 16 3 3 TPPR 19 Inch Rack Powder coated mild steel Polyamid...

Страница 94: ...plane Assemblies i e PCB 16 3 8 TPPR Packaging TPPR outer packaging will be cardboard for wall mounted units and ISPM15 certified 19 mm solid not machined woods for floor standing units Facilities for recycling are widely available TPPR wall mounted enclosure inner packaging is made from Stratocell foam The foam can be recycled and reused as Stratocell where such recycling facilities exist TPPR fl...

Страница 95: ... CCB Management CCB Replacement N A Configuration Backup N A Configuration Restore N A Delete Configuration N A Diagnostics Event History N A Meaning T screen Icon PC Config Icon Tool Box N A Filter N A Firmware Update N A Global Settings N A Go to Inputs N A Go to Outputs N A Help Home Licence Cancel N A Licence Install N A Licence Manage N A Menu T s select options in Input channel detail screen...

Страница 96: ...g Network Screen Locked User Login Screen Unlocked User Logout SD Card N A Select Language N A Sensor Catalogue Update N A Service Contact Settings N A System Configuration System Setup TCP IP Settings N A Trend Graph Settings N A Meaning T screen Icon PC Config Icon User Management Zoom in X axis N A Zoom in Y axis N A Zoom out X axis N A Zoom out Y axis N A Figure 45 Icon Table ...

Страница 97: ...18 TPPR Enclosures 14 Figure 19 TPPR Controller Cover with Connection Map 14 Figure 20 TPPR Controller 16 Figure 21 TPPR Backplane 17 Figure 22 TPPR Controller Typical Schematic 17 Figure 23 Ring Circuit With All Modules Working 18 Figure 24 Ring Circuit With a Failed Module 18 Figure 25 TPPR Module Types 19 Figure 26 Typical Power Supply Setup 20 Figure 27 Choice of PSU Size 120 W 240 W 480 W 20 ...

Страница 98: ...1_EN 89 Operating Manual Figure 41 Active Events Screen Showing the Filter Option Buttons 46 Figure 42 Inputs Screen with menu options 48 Figure 43 Fault Latch Output Configuration 81 Figure 44 ISPM15 Pallet Mark Example 85 Figure 45 Icon Table 87 ...

Страница 99: ...Backup Battery Details 23 Table 8 System Alert Icons 28 Table 9 Input Channel Menu Options 32 Table 10 Inhibit Force Options 34 Table 11 System State Relay Operation 38 Table 12 Rising Gas Reading 42 Table 13 Falling Gas Reading 42 Table 14 Potential Issues 62 Table 15 Error Codes and Remedies 73 Table 16 Example of a Ring Fault Event Log 74 Table 17 Applicable National and International Standards...

Страница 100: ... can be accepted for errors or omissions Data and legislation may change and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract Part Number 2400M2566 Issue 1 2016 Honeywell Analytics ...

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