Honeywell R4795A Скачать руководство пользователя страница 1

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60-2285—7

R4795A

Flame Safeguard

Primary Controls

The R4795A Protectorelay™ Primary Control

provides solid state electronic flame safeguard
protection for commercial and industrial gas or oil
burners. It provides a prepurge period before each
start, and intermittent pilot.

120V models meet the requirements of Underwrit-
ers Laboratories Inc. Standard 795 for mechanical
draft and atmospheric burner inputs from 400,000 to
2,500,000 Btu.

Meets Underwriters Laboratories Inc. requirements
for oil burner group 8 when 30, 60, or 90 second pre-
purge timer is used.

Selection of solid state, plug-in prepurge timers pro-
vides 7, 10, 30, 60, or 90 second prepurge time.

Includes terminals for connection of air flow switch
to prove airflow before prepurge period starts, dur-
ing purge, and during the entire Run period.

Choice of interchangeable, color-coded, solid state,
plug-in flame signal amplifiers allows use with rec-
tification or ultraviolet type flame detectors.

Safe-start feature prevents start when flame or flame
simulating condition is present.

Recycles through prepurge if the flame goes out
while burner is running. If pilot flame is not re-
established, safety switch trips and locks out system.

A tripped safety switch must be manually reset to
restore operation.

Push-to-reset safety switch is dust-resistant enclosed.

Optional spdt alarm contacts operate external alarm
on safety switch lockout.

Ignition interference circuit (rectification amplifier
only) protects electronic network from high voltage
ignition crossover and provides visual indication
when interference occurs.

Solid state circuitry eliminates vacuum tube replace-
ment and increases resistance to vibration. Applica-
tion of power not required during Off cycle; no tube
warmup before starting.

Easy-to-replace plug-in components result in faster
service and reduced inventory.

Flame current jack, located on the amplifier, provides
means of plugging in a microammeter to measure the
flame signal with system operating.

Easy mounting and removal through use of captive
mounting screws, which also serve as electrical
connections.

Durable thermoplastic mounting base.

Models available with -40

°

F (-40

°

C) temperature

rating.

 S.Y.  •  Rev. 12-94  •  ©Honeywell Inc. 1994

60-2285-7

CONTENTS

Specifications ................................................. 2
Ordering Information ..................................... 2
Installation ..................................................... 4
Checkout ......................................................... 8
Operation ..................................................... 11
Troubleshooting ........................................... 11
Service .......................................................... 13

Содержание R4795A

Страница 1: ...repurge if the flame goes out while burner is running If pilot flame is not re established safetyswitchtripsandlocksoutsystem A tripped safety switch must be manually reset to restore operation Push to resetsafetyswitchisdust resistantenclosed Optional spdt alarm contacts operate external alarm on safety switch lockout Ignition interference circuit rectification amplifier only protects electronic ...

Страница 2: ...t contacts Male quick connect terminals female quick connects included See Terminal Ratings 40 F 40 C models have isolated spdt alarm contacts Ordering Information When purchasing replacement and modernization products from your TRADELINE wholesaler or your distributor refer to the TRADELINE catalog or price sheets for complete ordering number or specify 1 Order number 3 Flame failure response tim...

Страница 3: ...tion Design Certified File no 21 6 F and F1 ACCESSORIES W136A Test Meter includes 117053 Meter Connector Plug Flame Simulator 203659 Ultraviolet 121708 Rectification 123514B Ultraviolet 117053 Meter Connector Plug FSP1535 Tester for operational check Q624 Solid State Spark Generator 118702E Remote Reset Cover 120 Vac 60 Hz 202471C Reset Cover for R4795A ADDITIONAL CONTROLS Order all additional con...

Страница 4: ...ng tubes can result in failure of the sensingtubetoproperlydiscriminatebetweenflame conditions For systems using R4795A with R7290 Amplifiers use C7027 C7035 and C7044 Flame Detectors only on burners that cycle On and Off at least once every 24 hours Appli ances with burners that remain on for 24 hours continuously or longer should use the C7012E Flame Detector with the R7247C Amplifier or the C70...

Страница 5: ...TS BURNER MOTOR AIR FLOW SWITCH TO FLAME DETECTOR FLAME ROD OR UV DETECTOR FLAME AMPLIFIER 1K4 3K2 2K2 2K3 MAIN FUEL VALVE S IGNITION PILOT VALVE CONTROLLER LIMIT S R4795A 8 7 6 F G 5 4 3 1 2 2 3 Fig 3 Wiring hookup of oil system with interrupted ignition M8683 L1 HOT L2 1 1 2 3 4 5 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED FOR INTERMITTENT IGNITION CONNECT IGNITION...

Страница 6: ...R FLAME DETECTOR 6 8 7 6 T T F G 2 1 3 4 5 AIR FLOW SWITCH SODERLESS CONNECTION 120V 120V M8684 R4795C Replacement In most cases the R4795A can directly replace the R4795C For standing pilot applications where the pilot flame was detected during the off cycle install a relay as shown in Fig 5 Flame Detector Wiring See Fig 6 Alarm Contacts Models with alarm contacts have three male quick con nect t...

Страница 7: ...wandremovethecover seeFig 8 Position the R4795 over the Q270 Subbase Start all ten mounting screws and tighten uniformly These screws com plete electrical circuits terminal 1 excepted and hold the R4795 to the subbase L1 HOT L2 1 1 2 2 IF A LINE VOLTAGE ALARM IS USED THE R4795 MUST BE MOUNTED IN A SUITABLE ENCLOSURE POWER SUPPLY MUST MATCH THE ELECTRICAL RATINGS OF THE ALARM PROVIDE DISCONNECT MEA...

Страница 8: ... SAFETY SWITCH RESET BUTTON CAPTIVE MOUNTING SCREWS 10 2K 3K M8680 ST71A PLUG IN PURGE TIMER PURGE TIMER CONNECTORS PLUG IN AMPLIFIER OPTIONAL ALARM TERMINALS AMPLIFIER CONNECTORS TEST JACK ARC GAP IGNITION INTERFERENCE PROTECTION R7289 RECTIFICATION AMPLIFIER ONLY PRELIMINARY INSPECTION Make certain that 1 Wiringconnectionsarecorrectandallterminalscrews are tight Use a meter to check the continui...

Страница 9: ...ge c As the control attempts to restart the pilot turn the pilot back up slowly just until relay 2K pulls back in You will have 15 seconds to complete this step before lockout occurs d Again turn the pilot down slightly but not enough so theflamerelaydropsout Iftherelaydropsout simply allow the control to complete the purge period and then turn the pilot back up to pull in the flame relay as in st...

Страница 10: ...so spark is produced between the electrode and ground 3 Checktheflamerelay2K Therelayshouldnotpullin The flame signal current should not be more than one fourth microampere 4 If relay 2K does pull in resight the detector farther out from the spark or away from possible reflection It may be necessary to construct a barrier to block the ignition spark from the detector view Continue adjustments unti...

Страница 11: ...e 1K relay will not pull in The result will be a continuous purge safe failure Hot Refractory Hold in Photocell Installations If hot refractory holds in the flame relay at the end of the running cycle startup is prevented until the hot refractory no longer holds in the flame relay Troubleshooting The first step in troubleshooting the R4795A is to deter mine the location of the system trouble Reset...

Страница 12: ... is pulled in check for flame simulating condition 4 If the flame relay is not pulled in clean the 2K relay contacts 5 Replace the purge timer with one of the same timing If problem still continues replace the R4795 D Relay 1K pulls in but the pilot does not light ignition doesnotoccur orexpandingpilotvalvedoesnotopen 1 Make sure that all manual fuel valves are open 2 Check voltage between termina...

Страница 13: ... Howeliminated tabulatedinorderofimportance 1 Provide adequate flame grounding area 2 Be sure the ignition electrode and the flame rod are on opposite sides of the grounding area 3 Check for the correct spacings on the ignition electrode Spacing should be 1 16 in 1 6 mm to 3 32 in 2 4 mm for 6 000V systems 1 8 in 3 2 mm to 3 16 in 4 8 mm for 10 000V systems 4 Eliminate any marginal spacings at oth...

Страница 14: ...e reasons 1 Some had solvents that could deteriorate plastic parts and wire insulation 2 Some leave an oily residue that will collect dust and dirt The residue will also break down to form various carbonaceousproducts Eitherresultwillcauseearlycontact failure Do not use an abrasive sand paper stock file etc or a burnishing tool to clean contacts Its use can cause early contact failure for these re...

Страница 15: ...15 60 2285 7 ...

Страница 16: ... Control Home and Building Control Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario M1P 2V9 Printed in Mexico www honeywell com bbc ...

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