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P7810A-D PRESSURETROL® CONTROLLER

7

65-0268—1

OPERATION

The P7810 uses integral electronic pressure sensors to sense 

pressure at the inlet through an internal manifold. The control 

sensor connects to the internal manifold with 1/4 inch NPT 

threads and provides the pressure signal to control a relay for 

the on/off control function. The same sensor provides the 

information for the 4 to 20 mA firing rate modulation output. 

A separate integral electronic pressure sensor is required to 

provide the high limit function. This sensor also connects to 

the internal manifold with 1/4 in. NPT threads. P7810C,D 

devices contain two internal sensors and require a 1/2 inch 

NPT mounting to the steam pressure header. Devices with 

high limits lockout at setpoint and require manual reset when 

pressure returns below the setpoint. Devices will not reset 

with power interruption.

The P7810A is an on/off pressure control to start and stop a 

burner system through a flame safeguard control. A 1/4 inch 

NPT mounting is required to the steam pressure header.

The P7810B combines the on/off function of the P7810A with 

providing a 4 to 20 mA modulation control output. A 1/4 inch 

NPT mounting is required to the steam pressure header.

The P7810C has on/off function, 4 to 20 mA modulation 

control output, and safety high limit function in one control. A 

1/2 inch NPT mounting is required to the steam pressure 

header.

The P7810D has on/off function and safety high limit function 

in one control. A 1/2 inch NPT mounting is required to the 

steam pressure header.

Pressure On/Off Control Function 

(P7810A,B,C,D)

When pressure increases to the control setpoint, the control 

relay contacts open. The relay contacts close when the 

pressure decreases to a level at or below (differential) the 

control range differential setting. This cycle continues until 

power is removed, opening the relay. See Fig. 11.

Fig. 11. P7810 on/off control function versus pressure.

Modulate Control Function (P7810B,C Only)

When the pressure decreases to or below the modulation 

setpoint, the current is 20 mA. The current remains constant 

at all pressures below the modulation setpoint.

The modulation range is an additive value to the modulation 

setpoint value.

When the pressure increases above the modulation setpoint, 

the current decreases linearly until the modulation range point 

is reached. The output current is 4 mA at and above this 

pressure. See Fig. 12.

Fig. 12. P7810B,C modulation current versus pressure.

Limit Function (P7810C,D only)

The Limit potentiometer has two functions:

a. To set the 

Maximum Fixed Stop Limit

. This is the 

maximum pressure setting that the P7810C or D 

control can be adjusted to and still perform its 

intended function (i.e., safety shutdown).

CAUTION

Equipment Damage Hazard.

Exceeding pressure vessel limits can damage 

equipment.

The 

Maximum Fixed Stop Limit

 pressure setting 

must not

 exceed the maximum working pressure 

rating of the pressure vessel. Adjust the 

Maximum 

Fixed Stop Limit

 setting to the maximum working 

pressure rating that is stamped on the pressure vessel 

by the manufacturer. 

b. To set the 

High Limit Setpoin

t. This is the desired 

pressure value to which the P7810C or D control is 

adjusted and at which it performs its intended 

function (i.e., safety shutdown).

The High Limit Setpoint can be set lower than the internal 

stored Maximum Fixed Stop Limit Value and will provide 

system lockout at the knob setting. For example, the internal 

stored Maximum Fixed Stop Limit Value is 12 psi and the knob 

is set at 10 psi. System lockout is at 10 psi. The LED pattern 

will be green on and yellow blinking slowly.

ON

OFF

CONTROL 

RELAY

(K)

CONTROL

RANGE

PRESSURE

CONTROL 

SETPOINT

M4881B

DIFFERENTIAL SETTING

20 mA

4 mA

MODULATION 

CURRENT

MODULATION

SETPOINT

PRESSURE

MODULATION 

RANGE

M4882

Содержание Pressuretrol P7810A

Страница 1: ...rode the pressure sensing element Models available with on off control function on off control and modulate high limit and modulate and on off control and safety high limit functions Models available in 15 150 and 300 psi 103 1034 and 2069 kPa maximum setpoints LED indicators show power call for heat function and lockout status Clear cover allows setpoint and differential to be read but not adjust...

Страница 2: ...ntact Ratings a P7810C D models only Sensor Material 304 stainless steel Pressure Connector P7810A B 1 4 in NPT P7810C D 1 2 in NPT Case Material Plastic Electrical Terminations Screw terminals Accuracy 4 0 percent full scale output operating range over operating temperature Environmental Ratings Operating Temperature Range 32 F to 140 F 0 C to 60 C Storage Temperature Range 20 F to 150 F 29 C to ...

Страница 3: ...fore removing old control 3 Follow all installation and checkout procedures for safe installation IMPORTANT Do not remove the overpressure inlet seal until ready to connect piping to prevent contamination of inlet Location Install the P7810 Pressuretrol Controller above the boiler water line when used with steam boilers Connect the siphon loop part number 14026 for P7810A B 209731A for P7810C D or...

Страница 4: ...with an approved weather tight enclosure CAUTION Equipment Damage Hazard Incorrect installation of the L404 Pressure Controller can damage the equipment and may require boiler replacement Install the L404C Pressuretrol as shown in Fig 2 and 3 to prevent equipment damage Fig 2 Connecting P7810A B Pressuretrol Controller to steam boiler Fig 3 Right and wrong mounting of steam trap siphon loop for th...

Страница 5: ...onnect may be involved All wiring must comply with applicable electrical codes ordinances and regulations Use NEC Class 1 line voltage wiring For normal installation use moisture resistant No 14 wire maximum size allowed suitable for at least 167 F 75 C or 194 F 90 C for Flame Safeguard Primary Controls Use shielded wire for 4 to 20 mA modulating output and terminate the shield to earth ground Do ...

Страница 6: ...1 2 12 13 15 14 R B W 4 TO 20mA ALARM FIELD WIRING 2K1 1K1 DEVICE WIRING OUTPUT 3K1 14 LOW FIRE 15 MODULATE 13 COMMON 8K1 8K2 9K2 9K1 AUTO MAN 66 5 OHM 237 OHM 12 HIGH FIRE 7800 SERIES PROGRAMMER W M20568C R B MODUTROL IV MOTOR CONTROLLER P7810 4 2O mA SERIES 90 1K OHM 7800 SERIES SHOWN REFER TO SPECIFICATIONS PACKED WITH THE PROGRAMMER FOR WIRING OF OTHER PRIMARY SAFETY CONTROLLERS 1 1 LOW FIRE 1...

Страница 7: ...ferential setting This cycle continues until power is removed opening the relay See Fig 11 Fig 11 P7810 on off control function versus pressure Modulate Control Function P7810B C Only When the pressure decreases to or below the modulation setpoint the current is 20 mA The current remains constant at all pressures below the modulation setpoint The modulation range is an additive value to the modula...

Страница 8: ...ed Stop Limit Value P7810C D CAUTION Equipment Damage Hazard Exceeding pressure vessel limits can damage equipment The Maximum Fixed Stop Limit pressure setting must not exceed the maximum working pressure rating of the pressure vessel Adjust the Maximum Fixed Stop Limit setting to maximum working pressure rating that is stamped on the pressure vessel by the manufacturer IMPORTANT The Maximum Fixe...

Страница 9: ...g fault code until the reset switch is released Both LEDs turn on after three seconds indicating the Maximum Fixed Stop Limit Value has been stored Wait for up to 30 seconds for a release Enter lockout after 30 seconds The green LED turns off and the yellow LED turns on waiting until the reset switch is released Both LEDs turn on Wait for up to 30 seconds for a release Lockout after 30 seconds If ...

Страница 10: ...te Control P7810B C Only The P7810B C adds 4 to 20 mA modulation output and uses two additional potentiometers The pressure sensor output is fed to an error and gain amplifier to perform the modulation determined by the control potentiometer settings The potentiometer knobs mounted on the P7810B C face adjust the current output for a given set of pressures The modulation range is an additive value...

Страница 11: ...form these tests the boiler pressure should be near the middle of the P7810 pressure range 2 Turn the P7810 limit setpoint knob fully clockwise to make sure this limit does not interfere during steps 4 and 5 This setting must return to the proper operating position when returning the system to normal operation 3 Check the control setpoint and control differential 4 Set the control differential kno...

Страница 12: ...obs to the required operating position 2 Press the reset button to clear the safety lockout condition 3 Start the system and observe the operation through at least one complete cycle to make sure the P7810 functions properly as described in the Operation section TROUBLESHOOTING WARNING Electrical Shock Hazard Can cause severe injury death or property damage Line voltage is present at the P7810 and...

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