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INSTALLATION INSTRUCTIONS

95-7557-04

C7770A/C7776A/C7778A 

Air Temperature Sensor

OVERVIEW

The C7770A, C7776A, C7778A Air Temperature Sensors are 

direct wired temperature sensors that are used to sense 

discharge or return air in a duct.

The C7770A Sensors contain a temperature sensitive 20K 

ohm NTC nonlinearized thermistor and are compatible with 

the Excel 10 controller. The C7776As are 10 ohm NTC Type II 

sensors that are compatible with TB7600, TB7300, and 

TB7200 communicating thermostats. The C7778As are 10 

ohm NTC Type III sensors that are compatible with WEBs-AX 

I/O modules.

BEFORE INSTALLATION

All wiring must comply with local electrical codes and 

ordinances or as specified on installation wiring diagrams.

Air temperature sensor wiring can be sized from 14 to 

22 AWG (2.0 to 0.34 mm

2

) depending on the application. The 

maximum length of wire from a device to a wall module is 

1000 ft (305m). Twisted pair wire is recommended for wire 

runs longer than 100 ft (30.5m). Run sensor wiring separately 

from 50 VAC or greater power wiring to avoid electromagnetic 

interference.

INSTALLATION

CAUTION

Electrical Shock or Equipment Damage Hazard.

Can shock individuals or short equipment 

circuitry.

Disconnect power supply before installation.

The sensor assembly, see Fig. 1, consists of a stainless steel 

sensor probe with an attached flange that can be mounted on 

a flat duct or plenum surface using the type of screws 

appropriate for the duct or plenum material. It can also be 

mounted in a standard utility conduit box, 2 by 4 in. (51 by 

102 mm) using No. 8 (4 mm) screws, see Fig. 2.

Location

The sensor should be located in the air duct or plenum where 

it will sample an average air temperature. Avoid locations 

where air stratification can cause sensing errors.

Mounting

See Fig. 2 for mounting a sensor on a flat duct or plenum 

surface:

1.

Cut a 3/8 in. (9.5 mm) hole in the duct or plenum surface 

at the desired location.

2.

Insert the sensor probe into the duct or plenum until the 

flange rests against the duct or plenum wall.

3.

If necessary, use the flange as a template to mark and 

drill two holes for the No. 8 (4 mm) mounting screws.

4.

Fasten the sensor to the duct or plenum surface with 

two No. 8 (4 mm) sheet metal screws (not provided).

See Fig. 3 for mounting a sensor in a standard utility conduit 

box:

1.

Cut a 3/8 in. (9.5 mm) hole in the duct or plenum surface 

at the desired location.

2.

Remove the center knockout at the rear of the standard 

utility conduit box. Insert the sensing probe through the 

knockout with the flange flat against the box.

3.

Using the flange as a template, mark and drill two holes 

in the standard utility conduit box and the duct or 

plenum surface for No. 8 (4 mm) mounting screws.

4.

Insert the sensor probe through both the standard utility 

conduit box knockout and the hole drilled in the duct or 

plenum. Fasten the box and the sensor to the duct or 

plenum surface with two No. 8 (4 mm) mounting screws 

for sheet metal (not provided).

Fig. 1. C7770A/C7776A/C7778A Air Temperature Sensor 

dimensions in in. (mm).

NOTES:

1.

Sensor probe diameter is 1/4 in. (6 mm) on all 

models. 

2.

6 ft. plenum rated cable is standard on the 

C7770A1040, C7776A1040, C7778A1040.

1/4 (6)

DIAMETER (2 HOLES)

M17961

1

(25)

3/4 (19)

1-1/2 (38)

2 (51)

1 (25)

1/16 (2)

6 (152)

8 (203)

3/8 (9) 

FITTING

NEOPRENE 

GASKET

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