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B

KY 96A, KY 97A

Rev 4, Apr 2003

IM 006-00674-0004.dwd

Page 2-3

nas provide efficient operation over the comm band.  Antennas should be installed per 
manufacturer’s recommendations.  Additional recommendations are as follows:

2.3.3.A.

Mount antenna on a flat metal surface or install a ground plane at least 18 
inches square.

2.3.3.B.

The antenna should be well removed from any projections and the engine(s) 
and propeller(s).  Also, for satisfactory operation, the antenna isolation be-
tween a communications transmitter antenna and a nav receiver antenna, as 
well as between dual comm antennas, should be a minimum of 30 dB.  VHF 
antennas mounted on top and bottom have approximately 30 dB isolation.  A 
horizontally polarized nav antenna and a vertically polarized comm antenna 
will have practical values from 10 to 30 dB.

2.3.3.C.

If both comm antennas must be top mounted or both bottom mounted, anten-
na isolation between comms may not be adequate to prevent re-radiation.  In 
single audio panel installations, re-radiation can be prevented by use of the 
XMT-REC interlock.  Refer to Installation Bulletin #194.  In dual audio panel 
installations where simultaneous operation of both comms is desired, the 
XMT-REC interlock is not recommended.

2.3.4

Cable Harness and Connector Assembly

The KY 96A, KY 97A uses a special connector that mates directly with the printed cir-
cuit board inside the unit.  Assembly of the connector is as follows:

2.3.4.A. Contact Terminal Assembly using Molex Crimper (see 

Figure 2-4

)

2.3.4.A.1

Strip each wire 5/32 inch for contact terminal, P/N 030-01107-00XX.  (The last 
two digits of the part number indicates the number of terminals required).

2.3.4.A.2

Open the Molex HT 1921 hand crimper with the engraved side toward the op-
erator.  Place the conductor tab section of a contact terminal on Anvil A with 
the contact portion facing away from the operator.  Close the crimper slightly 
until the contact tabs touch the female jaw.

2.3.4.A.3

Insert the stripped conductor until the insulation is even with the side of the 
crimper facing the operator.  Crimp the conductor tabs by squeezing the han-
dles together until the jaws are fully closed or a sufficient crimp is obtained.

2.3.4.A.4

Move the lead to Anvil A.  Place the insulating tab section on Anvil A.  Crimp 
again until the jaws are fully closed or until a sufficient crimp is obtained.

2.3.4.B.

Contact Insertion into Molex Connector Housing

After the contact terminals have been installed on the wiring harness, the contact ter-
minals can be inserted into the proper location in the connector housing (P/N 030-
01094-0080).  The terminal cannot be inserted upside down.  Be sure to push the ter-
minal all the way in until a click can be felt or heard.  The self-locking feature can be 
tested by gently pulling on the wire.

2.3.4.C.

Location of Polarizing Key in Housing

Содержание BENDIX/KING KY 96A

Страница 1: ...INSTALLATION MANUAL KY 96A KY 97A VHF COMMUNICATION TRANSCEIVER MANUAL NUMBER 006 00674 0004 Revision 4 April 2003 h ...

Страница 2: ...Y TO U S LAW IS PROHIBITED COPYRIGHT NOTICE 1989 1994 1996 2003 HONEYWELL INTERNATIONAL INC REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF HONEYWELL IS PROHIBITED FOR FURTHER INFORMATION CONTACT THE MANAGER TECHNICAL PUBLICATIONS HONEYWELL ONE TECHNOLOGY CENTER 23500 WEST 105TH STREET OLATHE KS 66061 TELEPHONE 913 782 0400 ...

Страница 3: ... 0004 dwd RH 1 REVISION HISTORY INSTALLATION MANUAL BENDIX KING KY 96A KY 97A VHF Communication Transceiver PART NUMBER REV DATE DESCRIPTION 006 00674 0004 4 Apr 2003 006 00674 0003 3 Apr 1994 006 00674 0002 2 Jan 1994 006 00674 0001 1 Oct 1989 ...

Страница 4: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd RH 2 THIS PAGE RESERVED ...

Страница 5: ...rations 1 5 SECTION II INSTALLATION Paragraph Page 2 1 General 2 1 2 2 Unpacking and Inspection Equipment 2 1 2 3 Equipment Installation 2 1 2 4 Post Installation Checks 2 4 LIST OF TABLES Table Page 2 1 Compatible Installations 2 2 LIST OF ILLUSTRATIONS Figure Page 2 1 KY 96A KY 97A Cover On Adjustments 2 5 2 2 KY 96A Pin Function and Location Diagram 2 6 2 3 KY 97A Pin Function and Location Diag...

Страница 6: ...13 Dual KY 97A with KA 25 Interconnect Dwg 155 01585 0001 2 27 SECTION III OPERATION Paragraph Page 3 1 Power On Unit 3 1 3 2 Transmit Indicator 3 1 3 3 Modes of Operation 3 1 3 4 Remote Frequency Transfer 3 3 3 5 Remote Channel Increment 3 3 3 6 Dim Select 3 3 LIST OF ILLUSTRATIONS Figure Page 3 1 KY 96A KY 97A Controls 3 4 APPENDIX E ENVIRONMENTAL QUALIFICATION FORMS LIST OF ILLUSTRATIONS Figure...

Страница 7: ...are identical except that the KY 96A operates at 28 Vdc and the KY 97A operates at 14 Vdc The KY 96A KY 97A is currently available with 25 kHz receiver selectivity 100 mW into 500 ohms or 8 W into 4 ohms audio outputs 4 W into 4 ohms in the KY 97A and operating ranges of 118 000 to 136 975 MHz See paragraph 1 4 below for descrip tions of specific versions NOTE Previous versions were available with...

Страница 8: ...ng required TEMPERATURE RANGE 20 deg C to 55 deg C with short time operation at 70 deg C POWER REQUIREMENTS KY 96A 27 5 Vdc Receive Transmit Lighting 400 mA Audio squelched LCD Max brightness 500 mA Audio 100 mW LCD Max brightness 1100 mA Audio 8 W LCD Max brightness 5 A transmit at 5 W RF output LCD Max brightness 138 mA Max 28 Vdc KY 97A 13 75 Vdc Receive Transmit Lighting 600 mA Audio squelched...

Страница 9: ...iver a protection circuit will automatically turn down the transmitter power consumption and output power 1 25 watts minimum DUTY CYCLE 1 minute on 4 minutes off FCC IDENTIFIER ASY7BL KY96A KY97A RECEIVER RECEIVER SENSITIVITY 2 uV hard or less for 6 dB S N N with 1 kHz tone modulated 30 RECEIVER SELECTIVITY Class C D version dependent see paragraph 1 4 Class A B version dependent see paragraph 1 4...

Страница 10: ...at the audio output 100 mVrms of mic audio into 500 ohms is required for 100 mW output TABLE 1 2 KY 96A Configurations PART NUMBER RECEIVER SELECTIVITY AUDIO OUTPUT FREQUENCY RANGE 064 1052 10 25 kHz 500 ohm headphone 118 000 to 135 975 MHz 064 1052 11 50 kHz 500 ohm headphone 118 000 to 135 975 MHz 064 1052 30 25 kHz 500 ohm headphone 118 000 to 136 975 MHz 064 1052 31 50 kHz 500 ohm headphone 11...

Страница 11: ...P 4 40X7 16 EA 2 00 089 05907 0008 SCR PHP 6 32X1 2 EA 1 00 089 06012 0008 SCR FHP 6 32X1 2 EA 6 00 089 08094 0030 WSHR FLT STD 446 EA 1 00 089 08168 0002 WASHER WAVE EA 1 00 090 00019 0007 RING RTNR 438 EA 1 00 091 00072 0002 CABLE CLAMP 2 EA 1 00 TABLE 1 3 KY 97A Configurations PART NUMBER RECEIVER SELECTIVITY AUDIO OUTPUT FREQUENCY RANGE 064 1051 10 25 kHz 500 ohm headphone 118 000 to 135 975 M...

Страница 12: ...96A 97A and must be identified as AlliedSignal KY 96A 97A on FCC Form 404 CAUTION THE VHF TRANSMITTER IN THIS EQUIPMENT IS GUARANTEED TO MEET FEDERAL COMMUNICATIONS COMMISSION ACCEPTANCE OVER THE OPERATING TEMPERATURE RANGE ONLY WHEN A BENDIX KING CRYSTAL IS USED IN THE STABILIZED MASTER OS CILLATOR USE OF OTHER THAN A BENDIX KING CRYSTAL IS CONSIDERED AN UNAUTHORIZED MODIFICATION AND MAY VOID THE...

Страница 13: ...6 00674 0004 dwd Page 1 7 function When service is required a complete performance test must be accom plished following any repair action Consult the appropriate section of the Mainte nance Manual for complete performance test information ...

Страница 14: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page 1 8 THIS PAGE RESERVED ...

Страница 15: ...worthiness requirements 2 2 UNPACKING AND INSPECTING EQUIPMENT Unpack the equipment carefully and inspect each item for evidence of damage in curred during shipment If a damage claim must be filed save the shipping container and all packing materials to substantiate your claim The claim should be filed with the transportation company as soon as possible The shipping container and packing should be...

Страница 16: ...er to allow adequate space for installation of cables and connectors Avoid sharp bends and placing the cables too near the aircraft control cables 2 3 2 B When installing two or more panel mounted units in a stack the mounting trays shall be spaced 0 050 inches 0 127 cm apart Current production mounting trays have 0 025 inch 0 064 cm dimples built in to top and bottom and both sides so that the tr...

Страница 17: ...tor that mates directly with the printed cir cuit board inside the unit Assembly of the connector is as follows 2 3 4 A Contact Terminal Assembly using Molex Crimper see Figure 2 4 2 3 4 A 1 Strip each wire 5 32 inch for contact terminal P N 030 01107 00XX The last two digits of the part number indicates the number of terminals required 2 3 4 A 2 Open the Molex HT 1921 hand crimper with the engrav...

Страница 18: ...rtical position 2 3 5 B Slide the unit into the mounting rack until the front lobe touches the mounting rack 2 3 5 C Insert a 3 32 inch Allen wrench through the hole in the front panel to engage the locking screw Turn clockwise until the rear lobe engages the mounting rack Continue turning until the unit is secure in the mounting rack DO NOT OVERTIGHTEN 2 3 5 D To remove the unit turn the locking ...

Страница 19: ... ER VSWR OF 3 1 WILL RESULT IN A 25 LOSS OF POWER NOTE The LCD back lighting can be set for the most pleasing intensity by ad justing the panel lighting See paragraph 3 6 of this manual for dim se lect 2 4 1 Adjustments The KY 96A KY 97A are factory adjusted to accommodate typical requirements for most aircraft configurations However baseline mic gain sidetone carrier noise squelch and carrier squ...

Страница 20: ...IC AUDIO LO 10 SQUELCH AND COMPRESSOR DISABLE L AGC TEST REMOTE CHANNEL INC 11 REMOTE TRANSFER R AIRCRAFT POWER 27 5 VDC 14 AIRCRAFT POWER 27 5 VDC P SWITCHED 27 5 VDC 13 SWITCHED 27 5 VDC N 27 5 VDC 12 27 5 VDC F AIRCRAFT GROUND 6 AIRCRAFT GROUND S AIRCRAFT GROUND 15 AIRCRAFT GROUND B N C 1 28 VDC LIGHTING HI 2 DETECTED AUDIO OUT A DIM SELECT E 4a AUDIO OUT 5 4a AUDIO LO D AUX AUDIO IN 1 C AUX AU...

Страница 21: ...ELCH AND COMPRESSOR DISABLE l AGC TEST REMOTE CHANNEL INC 11 13 75 VDC POWER M 13 75 VDC POWER R AIRCRAFT POWER 13 75 VDC 14 AIRCRAFT POWER 13 75 VDC P SWITCHED AIRCRAFT POWER 13 SWITCHED AIRCRAFT POWER N XMIT REC INTERLOCK 12 REMOTE TRANSFER F AIRCRAFT GROUND 6 AIRCRAFT GROUND S AIRCRAFT GROUND 15 AIRCRAFT GROUND B 14VDC LIGHTING HI 1 LIGHTING LO 2 DETECTED AUDIO OUT A DIM SELECT E 40 AUDIO OUT 5...

Страница 22: ...v 4 Apr 2003 IM 006 00674 0004 dwd Page 2 8 FIGURE 2 4 Molex Terminal and Tools Sheet 1 of 3 INSULATOR CRIMP CONDUCTOR CRIMP SOLDERLESS CONTACT TERMINAL P N 030 01107 0030 HAND EJECTOR PN 047 05099 0001 MOLEX PN HT 1884 ...

Страница 23: ...0000 MOLEX P N 6115 Close crimpers until ratchet begins to engage Then insert the terminal into the jaws from the back side See Figures at bottom of page For 24 to 3CAWG wire it will be necessary to start the crimp in jaw A and then complete it in jaw B JAW TERMINAL WIRE SIZE INSULATION RANGE A 030 011 07 0030 18 TO 24 AWG 110 TO 055 B 030 01107 0030 24 TO 30 AWG 055 TO 030 WIRE STOP Terminal is i...

Страница 24: ...stop WIRE STOP ION Squeeze the handles until the crimp jaws close and the ratchet releases Straighten the terminal if necessary then release the plier grips and remove the crimped terminal CRIMPING PRESSURE ADJUSTMENT If too much or too little pressure is needed to release the crimper s ratchet pawl at the end of the crimp stroke the ratchet can be easily adjusted A spanner wrench provided with th...

Страница 25: ...RE PANEL MOUNTED UNITS IN A STACK THE MOUNTING TRAYS SHALL BE SPACED 050 INCHES 127 CM APART NEWER STYLE MOUNTING TRAYS HAVE HAD 025 INCH 063CM DIMPLES BUlLT IN TOP AND BOTTOM BOTH SIDES SO THAT TWO NEW STYLE TRAYS WILL AUTOMATICALLY BE SPACED PPOPERLY 5 TO DETERMINE STACK HEIGHT USE THE HEIGHT DIMENSION FOR A FRONT AIRCRAFT PANEL MOUNT 6 DIMENSIONS EXCEPT PANEL CUTOUT OR MOUNTING USE DIMENSIONS A...

Страница 26: ...Page 2 13 FIGURE 2 6 KY 96A KY 97A Installation Assembly Drawing Dwg No 155 05690 0000 Rev 4 089 5903 07 089 5907 08 047 8512 04 REF 089 2353 01 CLIP NUTS 6 32 6 PLCS 089 2013 37 089 2191 22 091 0072 02 030 0101 02 POLARIZING KEY 155 05690 0000 Rev 4 Dwg ...

Страница 27: ...DER AND RADIOTELEPHONE RG 1428 U P N 024 00002 0000 DME LOW LOSS AND T5 50 TIMES AA2413PN P N 024 00013 0000 TRANSPONDER LOW LOSS CAUTION WHEN SOLDERING SHIELD THE USE OF EXCESS HEAT WILL MELT THE CENTER CONDUCTOR INSULATOR CUT STRIP AND SOLDER AS SHOWN 1 WHEN SOLDERING AVOID APPLYJNG EXCESS HEAT TO CONNECTOR BODY HEAT SINK SPRING CONTACTS AND CENTER CONDUCTOR INSULATOR CONNECTOR P N 030 00101 000...

Страница 28: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page 2 16 THIS PAGE RESERVED ...

Страница 29: ...RES 24 AWG UNLESS OTHERWISE NOTED 3 TERMINATE AUDIO SHIELDS AT ONE END ONLY 4 ALL GROUNDS ARE AIRFRAME GROUNDS UNLESS OTHERWISE NOTED 5 AIRCRAFT POWER WIRING SHOULD BE TWO 18 AWG TO THE CIRCUIT BREAKER AND POWER GROUND SHOULD BE TWO 18 AWG TO GROUND 6 SWITCHED A C POWER PINS P AND 13 AND 27 5V POWER PINS N AND 12 MUST BE JUMPERED TOGETHER WITH PO AWG MINIMUM 1 Ecln l f 1r Nf6E J JJTC N f i i 1 N L...

Страница 30: ...ISE NOTED 3 TERMINATE AUDIO SHIELDS AT ONE END ONLY 4 ALL GROUNDS ARE AIRFRAME GROUNDS UNLESS OTHERWISE NOTED 5 AIRCRAFT POWER WIRING SHOULD BE TWO 18 AWG TO THE CIRCUIT BREAKER AND POWER GROUND SHOULD BE TWO 18 AWG TO GROUND 6 HH i O RA N 1J I 13 AND 13 75V POWER PINS M AND 11 MUST BE JUMPERED 7 REMOTE FREQUENCY TRANSFER REMOTE CHANNEL INCREMENT A MOMENTARY GROUND AT PIN L WILL CAUSE THE RADIO TO...

Страница 31: ...CIRCUIT BREAKER AND POWER GROUND SHOULD BE TWO 18 AWG TO GROUND 7 g WHHE O RA N l3 AND 27 5V POWER PINS N AND 12 MUST BE JUMPERED 8 t _O u E N D N t Jf A LN Xc_ I ElAINM _ TN O l r N I THE STBY WINDOW A MOMENTARY GROUND AT PIN II WILL TRANSFER THE USE AND STBY FREQUENCIES A TWO POSITION SPRING LOADED ROCKER SWITCH OR TWO SEPARATE MOMENTARY PUSHBUTTON SWITCHES MAY BE USED AT THE INSTALLER S OPTION ...

Страница 32: ... GROUND SHOULD BE TWO 18 AWG TO GROUND SWITCHFD A C POWER DINS P AND 13 AND 13 75V POWER PINS 11 AND M MUST BE JUMPERED TOG THER WITH 70 AWG t lf fOJILJM L 0 u E Ni D m f A LN gEC ELAlr NciRA RV O I gL iiN I THE STBV WINDOW A MOMENTARY GROUND AT PIN 12 WILL TRANSFER THE USE AND STBV FREQUENCIES A TWO POSITION SPRING LOAOFD ROCKER SWITCH DR TWO SEPARATE MOMENTARY PUSHBUTTON SWITCHES MAY BE USED AT ...

Страница 33: ...24 AWG UNLESS NOTED 3 TERMINATE AUDIO SHIELDS AT ONE END ONl V AS SHOWN 4 PIN IN PARENTHESIS ARE COMMON 5 TX RX INTERLOCK WIRING NECESSARY WHEN BOTH COMM ANTENNAS ARE TOP MOUNTED WHEN BOTH COMM ANTENNAS ARE BOTTOM MOUNTED OR IN DUAL COMM INSTALLATIONS IN FABRIC AIRCRAFT REFER TO ANTENNA INSTALLATION RECOMMENDATIONS 6 AIRCRAFT POWER WIRING SHOULD BE TWO 18 AWG TO THE CIRCUIT BREAKER AND POWER GROUN...

Страница 34: ...L WIRES 24 AWG UNLESS NOTED 3 TERMINATE AliDIO SHIELDS AT ONE END ONLY AS SHOWN 4 PIN I IN PARENTHESIS ARE COMMON 5 TX RX INTERLOCK WIRING NECESSARY WHEN BOTH COMM ANTENNAS ARE TOP MOUNTED WHEN 80TH COMM ANTENNAS ARE BOTTOM MOUNTED OR IN DUAL COMM INSTALLATIONS IN FABRIC AIRCRAFT REFER TO ANTENNA INSTALLATION RECOMMENDATIONS 6 AIRCRAFT POWER WIRING SHOULD BE TWO 18 AWG TO THE CIRCUIT BREAKER AND P...

Страница 35: ...ected frequency into the USE window by pressing the Transfer but ton The larger tuning knob will increment or decrement the MHz portion of the display in 1 MHz steps with rollover at each band edge 118 000 MHz or 135 975 MHz The smaller tuning knob will increment or decrement the kHz portion of the display in 50 kHz steps with the knob pushed in or in 25 kHz steps with the knob pulled out While in...

Страница 36: ...rollover points 118 XX and 135 XX or 136 XX dashes are displayed These dashes are used to de program channels and to display a channel that is unprogrammed When the channel frequency is flashing pressing the Transfer button will cause the frequency to stop flashing and the channel number to start flashing at which time a new channel may be selected for programming 3 3 D Program Secure Mode Program...

Страница 37: ... 12 The Remote Frequency Transfer button operates identically to the front panel Transfer button with the exception that holding the Remote Transfer button for two seconds does not place the radio in the Active Entry mode 3 5 REMOTE CHANNEL INCREMENT J96A J97A pin L Pressing the Remote Channel button will cause the system to enter the Channel mode of operation and will increment the channel from t...

Страница 38: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page 3 4 FIGURE 3 1 KY 96A KY 97A Controls ...

Страница 39: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page E 1 APPENDIX E ENVIRONMENTAL QUALIFICATION FORMS ...

Страница 40: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page E 2 THIS PAGE RESERVED ...

Страница 41: ...SS FLUID SUSCEPTIBILITY SAND AND DUST FUNGUS RESISTANCE SALT SPRAY MAGNETIC EFFECT POWER INPUT VOLTAGE SPIKE CONDITION AUDIO FREQUENCY CONDUCTED SUSCEPTIBILITY INDUCED SIGNAL SUSCEPTIBILITY RADIO FREQUENCY SUSCEPTIBILITY EMISSION OF RADIO ENERGY 004 09122 0000 Rev O PARA 4 0 REV 0 4 5 1 4 5 2 4 5 3 4 6 1 4 6 2 4 6 3 5 2 6 2 7 0 7 3 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 ...

Страница 42: ...ATERPROOFNESS FLUID SUSCEPTIBILITY SAND AND DUST FUNGUS RESISTANCE SALT SPRAY MAGNETIC EFFECT POWER INPUT VOLTAGE SPIKE CONDITION AUDIO FREQUENCY CONDUCTED SUSCEPTIBILITY INDUCED SIGNAL SUSCEPTIBILITY RADIO FREQUENCY SUSCEPTIBILITY EMISSION OF RADIO ENERGY 004 091 21 0000 Rev 0 PARA 4 0 REV 0 4 5 1 4 5 2 4 5 3 4 6 1 4 6 2 4 6 3 5 2 6 2 7 0 7 3 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 1...

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