background image

WMP20X

Revised: May 2011 (PSV61YE0600-C)

2-3

MAINTENANCE STANDARDS 

PART

ITEM

GX160K1

STANDARD

SERVICE LIMIT

Engine

Maximum speed
Idle speed
Cylinder compression

3,900 + 150 rpm
1,400 ± 150 rpm

588 ~ 834 kPa (85 ~ 121 psi) at 600 rpm

--------------------------------
--------------------------------
--------------------------------

Cylinder

Sleeve ID

68.0 mm(2.68 in)

68.165 mm (2.6837 in)

Cylinder head

Warpage

0.10 (0.004 in)

Piston

Skirt OD
Piston-to-cylinder clearance
Piston pin bore ID
Pin OD
Piston to piston pin bore 
clearance

67.985 mm (2.6766 in)

0.015 ~ 0.050 mm (0.0006 ~ 0.0020 in)

18.002 mm (0.7087 in)

18.0 mm (0.71 in)

0.002 ~ 0.014 mm (0.0001 ~ 0.0006 in)

67.845 mm (2.6711 in)

0.12 mm (0.005 in)

18.048 mm (0.7105 in)
17.954 mm (0.7068 in)

0.08 mm (0.003 in)

Piston rings

Ring width

Top/Second

Oil

Ring side
clearance

Top/Second/Oil

Ring end gap

Top/Second

Oil

1.5 mm (0.06 in)
2.5 mm (0.10 in)

0.015 ~ 0.045 mm (0.0006 ~ 0.0018 in)

0.2 ~ 0.4 mm (0.008 ~ 0.014 in)

0.15 ~ 0.35 mm (0.006 ~ 0.014 in)

1.37 mm (0.054 in)
2.37 mm (0.093 in)

0.15 mm (0.006 in)

1.0 mm (0.04 in)
1.0 mm (0.04 in)

Connecting rod

Small end ID
Big end ID
Big end oil clearance
Big end side clearance

18.002 mm (0.7087 in)

30.02 mm (1.182 in)

0.040 ~ 0.063 mm (0.0016 ~ 0.0025 in)

0.1 ~ 0.4 mm (0.004 ~ 0.016 in)

13.07 mm (0.519 in)

30.066 mm (1.1837 in)

0.12 mm (0.005 in)

1.1 mm (0.043 in)

Crankshaft

Crank pin OD

29.98 mm (1.180 in)

29.92 mm (1.178 in)

Valves

Valve clearance (cold)

IN

EX

Stem OD

IN
EX

Guide ID

IN/EX

Stem clearance

IN

EX

Seat width

IN/EX

Spring free length

IN/EX

0.15 ± 0.02 mm (0.006 ± 0.001 in)
0.20 ± 0.02 mm (0.008 ± 0.001 in)

5.48 mm (0.216 in)
5.44 mm (0.214 in)
5.50 mm (0.217 in)

0.02 ~ 0.044 mm (0.0008 ~ 0.0017 in)
0.06 ~ 0.087 mm (0.0024 ~ 0.0034 in)

0.8 mm (0.03 in)

34.0 mm (1.34 in)

--------------------------------
--------------------------------

5.318 mm (0.2094 in)
5.275 mm (0.2077 in)
5.572 mm (0.2194 in)

0.10 mm (0.004 in)
0.12 mm (0.005 in)

2.0 mm (0.08 in)

32.5 mm (1.28 in)

Camshaft

Cam height

IN

EX

Journal OD
Camshaft holder (cover)

27.7 mm (1.091 in)

27.75 mm (1.093 in)

13.984 mm (0.551 in)

14.00 mm (0.550 in)

27.45 mm (1.081 in)
27.50 mm (1.083 in)

13.916 mm (0.5479 in)
14.048 mm (0.5531 in)

Carburetor

Main jet
Float height
Pilot screw opening

#70

13.7 mm (0.54 in)

2 turns out

------------------------------------
------------------------------------
------------------------------------

Spark plug

Gap

0.7 ~ 0.8 mm (0.028 ~ 0.031 in)

------------------------------------

Spark plug cap

Resistance

7.5 ~ 12.5 k

:

------------------------------------

Ignition coil

Resistance

Primary coil

Secondary coil

Air gap

(at flywheel)

0.8 ~ 1.0 

:

5.9 ~ 7.1 k

:

0.4 + 0.2 mm (0.016 + 0.008 in)

------------------------------------
------------------------------------
------------------------------------

Содержание WMP20X

Страница 1: ...any service task be especially careful of the following Read all of the instructions before you begin and make sure you have the tools the replacement or repair parts and the skills required to perform the tasks safely and completely Protect your eyes by using proper safety glasses goggles or face shields anytime you hammer drill grind or work around pressurized air pressurized liquids springs or ...

Страница 2: ...369 ...

Страница 3: ......

Страница 4: ...WMP20X SPECIFICATIONS SPECIFICATIONS 1 2 PERFORMANCE CURVES 1 3 1 1 ...

Страница 5: ...ime 1 2 WMP20X 520 x 400 x 450 mm 20 5 x 15 7 x 17 7 in 25 5 kg 56 2 lbs GX160K1 4 stroke overhead valve single cylinder inclined by 25 163 cc 9 9 cu in 68 x 45 mm 2 7 x 1 8 in 8 5 1 Forced air Transistorized magneto ignition 25 B T D C Fixed BPR6ES NGK W20EPR U ND Horizontal type butterfly valve Dual element tyoe Splash 0 6 I 0 63 US qt 0 53 Imp qt Recoil or electric starter Ignition primary circ...

Страница 6: ...etween pump discharge capacity and total head As you increase the total head the discharge capacity will decrease c 601 1 t t 1 f 2 401 1 t t 1 20t t 1 1 50 Revised June 2007 61YE0600 PSV50825 B American Honda Motor Co Inc 100 150 DISCHARGE CAPACITY gal min 200 250 1 3 ...

Страница 7: ...1 4 This page intentionally left blank WMP20X Revised June 2007 61YE0600 PSV50825 B American Honda Motor Co Inc ...

Страница 8: ......

Страница 9: ......

Страница 10: ...ance Big end side clearance 18 002 mm 0 7087 in 30 02 mm 1 182 in 0 040 0 063 mm 0 0016 0 0025 in 0 1 0 4 mm 0 004 0 016 in 13 07 mm 0 519 in 30 066 mm 1 1837 in 0 12 mm 0 005 in 1 1 mm 0 043 in Crankshaft Crank pin OD 29 98 mm 1 180 in 29 92 mm 1 178 in Valves Valve clearance cold IN EX Stem OD IN EX Guide ID IN EX Stem clearance IN EX Seat width IN EX Spring free length IN EX 0 15 0 02 mm 0 006 ...

Страница 11: ......

Страница 12: ......

Страница 13: ......

Страница 14: ......

Страница 15: ......

Страница 16: ......

Страница 17: ... C C C C C C C C C C 77C47BC 6 9 C 84 C C C 5 C 2 0 6C8 9 C 4 6C7 C 3 C 3 C 197 4 C79C 7A 9679C C C 77C02 0C 799 C C C C C C C C ...

Страница 18: ......

Страница 19: ... oil to the outer edge of the oil filler neck Reinstall the filler cap dipstick Recommended engine oil SAE 10W 30 is recommended for general all temperature use service category SJ or later Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range Engine oil capacity 0 6 0 63 US qt WARNING Used engine oil contains substances that have ...

Страница 20: ......

Страница 21: ... 71 N75NA N 5N 7F NH 5NA 9 A75N N ANA79N N 5A N7 NA N 739 75N7 N J D A A 7 5 AN N 1 N D N AI 5N A N 7 N 3N 5 NF 1F NA7 3 D NF 1F N 1 5 N M N33N A 5 NF 1F N M N 5 N 1 5 N M N33N M N 5 N N D A3 5AN N5 K N 9 7 N N 7117H N 71 N A N 7 N 3N 9 F7AN 5 N 177 5N A N 7 N 3 9 E7AN07 N5DA N D 5NA N 7 N 3N 9 F7AN A7N 7 A 5N A N 9 N 1 L 5 A A 5NA N 7 N 3N9 F7AN07 N5DANH 1 N 71 5 NA 7 N 3N9 F7A N NF 1F N 1 5 N A ...

Страница 22: ......

Страница 23: ......

Страница 24: ......

Страница 25: ......

Страница 26: ......

Страница 27: ......

Страница 28: ......

Страница 29: ... ...

Страница 30: ......

Страница 31: ......

Страница 32: ... 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 0 13 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 3 3 3 3 3 3 3 3 13 ...

Страница 33: ......

Страница 34: ......

Страница 35: ......

Страница 36: ......

Страница 37: ......

Страница 38: ...WMP20X Revised May 2011 PSV61YE0600 C 6 3 b DISASSEMBLY REASSEMBLY ...

Страница 39: ...fornia law 1 When the limiter cap has been broken off remove the broken pilot screw 2 Place the spring on the replacement pilot screw and install it on the carburetor 3 Turn the pilot screw in until it is lightly seated then turn the screw out the required number of turns 4 Apply LOCKTITE 638 to the inside of the limiter cap then install the cap so its stop prevents the pilot screw from being turn...

Страница 40: ... caustic These cleaners may damage plastic parts such as O rings floats and float valve seats Check the container for instructions If you are in doubt do not use these products to clean Honda carburetors High air pressure may damage the carburetor Use low pressure settings when cleaning passages and ports 1 Clean the carburetor body with high flash point solvent 2 Use low air pressure to clean the...

Страница 41: ......

Страница 42: ......

Страница 43: ......

Страница 44: ......

Страница 45: ......

Страница 46: ......

Страница 47: ......

Страница 48: ......

Страница 49: ......

Страница 50: ......

Страница 51: ...park plug hole and valve areas for cracks Check the cylinder head for warpage with a straight edge and a feeler gauge COMBUSTION CHAMBER CLEANING Attach a soft wire brush to an electric drill and clean any carbon deposits from the combustion chamber NOTICE Do not remove the valves from the cylinder head when cleaning the combustion chamber this could damage the valve seats Do not press the wire br...

Страница 52: ......

Страница 53: ......

Страница 54: ......

Страница 55: ......

Страница 56: ......

Страница 57: ...GENERAL INFO 35 ...

Страница 58: ......

Страница 59: ......

Страница 60: ......

Страница 61: ......

Страница 62: ......

Страница 63: ......

Страница 64: ......

Страница 65: ......

Страница 66: ......

Страница 67: ...SERVICE BULLETIN 4 ...

Страница 68: ......

Страница 69: ......

Страница 70: ......

Страница 71: ......

Страница 72: ......

Страница 73: ......

Страница 74: ......

Страница 75: ......

Страница 76: ......

Страница 77: ......

Страница 78: ......

Страница 79: ......

Страница 80: ......

Страница 81: ......

Отзывы: