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FL5540 SUB-FRAME

and

COUNTERWEIGHT INSTALLATION/REMOVAL

FL5540 SUB-FRAME

and

COUNTERWEIGHT

INSTALLATION/REMOVAL

- -

1. Remove the existing frame lower cover

and replace with the new lower cover
using existing mounting bolts and collar
washers.

Never operate the tractor without

the lower cover.

INSTALLATION INSTRUCTIONS

1. CLEAN THE CONTACT SURFACES BETWEEN BRACKET AND FRAME.

2. MOUNT THE BRACKET BY INSTALLING THE (8) BOLTS FINGER TIGHT.

4.

TIGHTEN SIDE MOUNTING BOLTS: 29 ft-lbs. (39 Nm TORQUE).

3. TIGHTEN UNDERSIDE MOUNTING BOLTS: 29 ft-lbs. (39 Nm TORQUE).

NEW LOWER
FRONT COVER

THE TRACTOR FRAME CAN BE DAMAGED IF THE TRACTOR

IS MOVED WHILE THIS COVER IS OFF OR BOLTS ARE

NOT TIGHTENED TO THE PROPER TORQUE.

Note: A second label is included with this

operator's manual. Install this label onto the

original frame lower cover.

2.

Remove the drawbar and replace it with

the bottom bracket using the two

12 x 25 mm hex hd capscrews with 7/16"

washers and two 10 x 30mm hex hd
capscrews with 3/8" washers.

Torque

front

cover

and rear bracket bolts as

10mm

Bolts 29 ft-lbs. (29 Nm).

12mm

Bolts

43 ft-lbs. (60

Nm).

follows:

DRAWBAR

BOLTS

BOTTOM BRACKET

13

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...
12
13
14
15
16
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Содержание FL5540KO

Страница 1: ...40PERATOR S A MANUAL J Front Loader Model FL5540KO for Honda H5518A4 Multi purposeTractor I...

Страница 2: ......

Страница 3: ...N 10 5 LOADER SPECIFICATIONS 11 6 ASSEMBLY INFORMATION 12 Sub frame installation removal 13 Front loader assembly 19 Operational checks 25 7 OPERATING INSTRUCTIONS 27 8 LOADER REMOVAL 31 Storage 35 9...

Страница 4: ...at extra cost The manufacturer reserves the right to redesign and change the machine as may benecessary without notification NOTE Illustrations used in this manual may not show all safety equipment th...

Страница 5: ...en modified or structurally damaged Know how to stop the engine quickly Thoroughly understandoperation of all controls Never permit anyone to operate the tractor or front loaderwithout properinstructi...

Страница 6: ......

Страница 7: ...g the front loader on sloping or uneven surfaces Operate loader controls only from the operator s seat to prevent possible severe personal injury Attempting to change gears while operating the front l...

Страница 8: ...ying metal objects Operating the front loader or the tractor with damaged worn or broken parts may result in severe personal injury Before disconnecting any hydraulic lines relieve all hydraulic press...

Страница 9: ...FALL FROM BUCKET CAUSING SERIOUS INJURY OR DEATH TRACTOR TIP OVER CAN CAUSE SERIOUS INJURY OR DEATH Add recommended wheel ballast and or counterweights for stability Drive and turn tractor at slow sp...

Страница 10: ...PACKAGINGINVENTORY PACKAGINGINVENTORY I3 I 12 Required 37 5 Ibs each j 1 WEIGHTS SECUREDTO CRATE BOTTOM I CIC c I l l l l l l i LARGE CARTON SMALL CARTON 1...

Страница 11: ...ctor Weight added to the rear of the tractor provides better traction and easier more efficient loader operation The tractor must be counterweighted by installation of rear weights Additional counterw...

Страница 12: ...Maximum Height Reachwhucket on ground Maximum Dumpangle Digging Depth Below Grade Tractor Type H55 Maximum Lift Height Bucket roll back angle A FL5540 400lb 180kg 42in 1050mm Double acting Suit caset...

Страница 13: ...e values of hardware required for assembly Lay out and identify all components prior to installation TORQUE SPECIFICATIONS AMERICAN Bolt HeadMarkings SAE Grade2 No Dashes SAE Grade5 3 Dashes METRIC 6...

Страница 14: ...t lbs 39 Nm TORQUE 3 TIGHTEN UNDERSIDE MOUNTING BOLTS 29 ft lbs 39 Nm TORQUE NEW LOWER FRONTCOVER m THE TRACTOR FRAME CAN BE DAMAGED IF THE TRACTOR IS MOVED WHILE THIS COVER IS OFF OR BOLTS ARE NOT TI...

Страница 15: ...n line with the sub frameandtireguide ondrive onplate allowing a clearance of approximately 60mm 2 4in between sub frame and the innerwall of the left front tire 5 Drive the tractor the rear of the su...

Страница 16: ...OVAL 6 Stop the tractor when the mast fixing pad comes even with the floor board ofthe tractor 7 Using two people lift the sub frame and engage the pipe ofsub frame into the U shapedchannel of the bot...

Страница 17: ...lower cover Slip a 3 4in washer over each mounting pin and insert the clip pins through the holes NOTE Mounting pins have a flat side that must be pointing down 9 Insert two mounting pins 3 4 x 3 19in...

Страница 18: ...igning the mounting holes of the bracket with those of the sub frame Insert two 1 x 3 5inch mounting pins in the forward holes and one 1 x 12 inch mounting pin in rear lower hole Secure with linchpins...

Страница 19: ...oating ofgrease to tractor front PTO at this time Mount hydraulic pump to tractor by sliding splined pump drive joint onto front PTO shaft with mounting brackets inside main frame and attaching with f...

Страница 20: ...nd on the pump Attach with hose clamps and tighten securely 5 Attach the front guard on the front ofthe sub frame using two each 1 2 x 1 inch and 1 2 x 15 16 inch bolts and four each 1 2 inch nuts and...

Страница 21: ...ft brace arm with metal loops Ensure that the high pressure hose smaller diameter is positioned on top of the suction hose large diameter Install the nylon tie strap to bind the two hoses together at...

Страница 22: ...utomatic transmission fluid 11 Remove filler plug and oil check screw on back of left mast Fill with 4 quarts of hydraulic fluid Start tractor engine and set speed at 1 2 throttle Engage tractor front...

Страница 23: ...e the stands 14 Align the hole in the bottom of the stand with the mounting hook at rear of mainframe Slide the stand over the mounting hook and then insert the latch pin previously removed through ma...

Страница 24: ...or meets all requirements in Tractor Preparation Section Check front loader hydraulic fluid level Refer to front loader operator s manual Note Bucket and lift cylinders should be fully retracted when...

Страница 25: ...ts of a piece of machinery If its ability to do a job or to do so safely is in question Don t try it Don t hurry the learning process or take the unit for granted Ease into it and become familiar with...

Страница 26: ...A Righthandle pushed all the way forward this is float position Handle will stay until pulled back POSITION B Right handle pushed half way forward bucket will lower POSITION C Neutral position POSITIO...

Страница 27: ...oat Position B Loader Down C Neutral D Loader Up B Neutral C Bucket Back SCRAPING When scraping the float position should be utilized to maintain the bucket firmly on the ground and at the same time a...

Страница 28: ...capacity This procedure also results in the material being removed in layers from the top for maximum loading efficiency When the bucket is full raise loader so that the bucket is clear of material a...

Страница 29: ...ound is irregular Make turns slowly and use the tractor brakes cautiously A full bucket in the raised position alters the center of gravity of the unit and increases the possibility of mishaps 1 Do no...

Страница 30: ...l Lower bucket to the ground and remove the stands from the loader main frame 2 Raise the loader until the stands can be inserted into the loader arms Install the clip pins into the stand ends 3 Lower...

Страница 31: ...ket operation to make fixing pin removal easier 5 Remove the clip pins and mounting pins from the masts and the front guard Remove the hydraulic hoses from the left brace loops Remove the brace arms 6...

Страница 32: ...he front guard from sub frame 8 Remove the hydraulic pump by removing the four bolts holding the mounting brackets to the tractor frame Remove the pump from the PTO shaft NOTE Do not disconnect hoses...

Страница 33: ...on or around the tractor or loader PROCEDURES BEGINNINGOFSEASON 1 Review safety precautions and operation sections of manual 2 Thoroughly clean loader of all accumulated dirt and grease 3 If removed...

Страница 34: ...ove the tractor centrally between the masts 2 Mount hydraulic pump to tractor by sliding splined pump drive joint onto front PTO shaft with mounting brackets inside main frame and attaching with four...

Страница 35: ...s onto the pads 5 Use bucket movement to shake masts to align pin holes Insert the fixing pins through the masts and pads Install clip pins through holes 6 Attach brace arms to mast and front guard as...

Страница 36: ...m the stands and 9 Align the hole in the bottom of the stand with the mounting hook at rear of mainframe Slide the stand over the mounting hook and then insert the fixing pin previously removed throug...

Страница 37: ...il Oil viscosity may be too high at start Before operating allow oil to warm up Components sticking or binding Check for dirt or gummy deposits Pump damaged Check for worn or broken parts SYSTEM RUNS...

Страница 38: ...WITH CONTROL VALVE IN NEUTRALPOSITION Leaking or broken oil lines from control valves to cylinder Check for leaks Tighten or replace lines Oil leaking past cylinder packing or O rings Replace worn par...

Страница 39: ...Note If oil seepage past cylinder rod is evident look for scoring on rod Tractor tire inflation should be checked as listed in tractor owner s manual to ensure tire inflation is to specification Uneq...

Страница 40: ...on Check Weekly 50 Hrs Loader pivot points Lubricate Daily 10 Hrs Hydraulic lines hoses Checkfor leakage Daily 10 Hrs andconnections wear and damage Lift and bucket cylinders Checkfor seepage Daily 10...

Страница 41: ...PIPE NIPPLE 1 2x 45 PIPE ELBOW 1 2 PIPE END 3 8 90 ST ELBOW 3 8 x 3 PIPE NIPPLE 3 8 90 PIPE ELBOW 3 4 SUCTION HOSE 16 HOSE CLAMP 1 2 3 8 HEX REDUCER BUSHING 3 8 x 60 HYDRAULICHOSE9 16 18 ORB x 3 8MS...

Страница 42: ...46...

Страница 43: ...LIC HOSE 9 16 18 ORBx3 8 MJlC 3 8 x 20 HYDRAULIC HOSE 9 16 18 ORB x3 8MS 1 4 x 16 HYDRAULIC HOSE 1 4 MP x318 MJIC 1 2 x 90 ST ELBOW 1 2 VENT PLUG 1 2 PIPE END 3 8 x 90 ST ELBOW 1 4 x 90 ST ELBOW 10 X...

Страница 44: ...CKETA 2 PIN COUNTERWEIGHTBRACKET B PIN COUNTERWEIGHTBRACKETC 2 1 PIN D WITH FLAT Mounting Pin 4 PINE Fixing Pin 4 5 8 x 1 1 4 LEVIS PIN 4 7 1 6 LYNCH PIN 5 11 CLIP PIN 12 1 1 4 x 314 x 10ga MACHINERY...

Страница 45: ...2 9 SPACER 1 10 DETENTSPOOL 1 11 RETURNSPRING 1 12 DETENTPLUG 2 13 DETENTSPRING 2 14 STEEL BALL 2 15 DETENTENDCAP 1 16 LOADCHECK POPPET 1 17 LOAD MCHECK PLUG 2 18 LOADCHECK SPRING 1 19 TAMPER PROOFCA...

Страница 46: ...isfaction contact the Power Equipment Customer Relations Department of American Honda Motor Co Inc American Honda Motor Co Inc Power Equipment Customer Relations Department P O Box 10021 Duluth Georgi...

Страница 47: ...is way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipme...

Страница 48: ......

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