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GENERAL INFORMATION 

SERVICE RULES 

1-1 

LUBRICATION 

SEAL POINTS 

1-19 

MODEL 

O N  

1-1 

CABLE 

HARNESS ROUTING 

1-23 

SPECIFICATIONS 

1-3 

EMISSION CONTROL SYSTEMS 

1-37 

TORQUE VALUES 

TOOLS 

1-12 

EMISSION CONTROL INFORMATION 

LABELS 

1-40 

1-17 

SERVICE RULES 

1 .  

Use genuine Honda or  Honda-recommended parts and  lubricants or their  equivalents.  Parts that do  not meet Honda's 

2. 

Use the special tools designed for this product to avoid damage and incorrect assembly. 

3.  Use only metric tools when servicing the motorcycle.  Metric bolts, nuts and screws are not interchangeable with English 

4. 

Install new gaskets,  O-rings,  cotter 

pins, 

and lock plates when reassembling. 

5 .  

When tightening  bolts or  nuts,  begin w i t h  the larger diameter or  inner  bolt first.  Then tighten t o  the specified torque 

diagonally  in incremental  steps unless a particular sequence is specified. 

6. 

Clean parts in cleaning solvent  upon disassembly.  Lubricate any sliding surfaces  before reassembly. 

7. 

After  reassembly, check all parts for proper installation and operation. 

8. 

Route all electrical wires as shown o n  pages 

1-23 

through 

1-36, 

Cable and Harness Routing. 

design specifications  may cause damage t o  the motorcycle. 

fasteners. 

MODEL IDENTIFICATION 

Содержание CBR 954RR

Страница 1: ...motorcycle Metric bolts nuts and screws are not interchangeable with English 4 Install new gaskets O rings cotter pins and lock plates when reassembling 5 When tightening bolts or nuts begin with the...

Страница 2: ...ON NUMBER VIN THROTTLE BODY ID NTIFICATIONNUMBER 3 The Vehicle Identification Number VIN is located on left side of the main frame on the Safety Certification Labels 4 The throttle body identification...

Страница 3: ...Cooling system Air filtration Engine dry weight Firing order at 1 mm 0 04 in lift SPECIFICATIONS 2 025 mm 79 7 in 680 mm 26 8 in 1 135 m m 44 7 in 1 395 mm 54 9 in 820 mm 32 3 in 383 mm 15 1 in 130 mm...

Страница 4: ...tor rectifier Lighting system SPECIFICATIONS PGM FI Programmed Fuel Injection 42 mm 1 7 in Multi plate wet Cable operating Constant mesh 6 speeds 1 520 73 48 2 687 43 16 2 692 35 13 1 933 29 15 1 600...

Страница 5: ...ottle valve for synchronization 490 kPa 5 0 kgf cm2 71 psi at 5 400 rr m 80 C 176 F 20 mmHg No 1 0 15 0 006 I 0 20 0 008 Intake air temperature sensor resistance at 20 C 68 F Enqine coolant temperatur...

Страница 6: ...egin to open Fully open Runout 80 5 83 5 C 177 182 F 0 04 0 002 95 C 203 F Valve lifter Valve lifter O D Valve lifter bore I D Unit mm in CYLINDER HEADNALVES I I Valve valve guide I I SERVICE LIMIT IT...

Страница 7: ...699 51 718 2 0354 2 0361 i 51 684 2 0348 Unit mm in STANDARD I SERVICE LIMIT I CRANKCASE PISTON CYLINDER I ITEM 0 10 0 004 Piston piston rings I Taper 1 WarDase 0 10 0 004 0 05 0 002 1 0 mark facing t...

Страница 8: ...bushing clearance c3 c 4 0 025 0 075 0 0010 0 0030 0 05 0 20 0 002 0 008 0 017 0 035 0 0007 0 0014 c 1 c2 c3 c 4 c3 c 4 c 2 M5 M6 SERVICE LIMIT 0 30 0 012 0 03 0 001 0 045 0 0018 31 04 1 222 26 04 1 0...

Страница 9: ...facing up Pro Honda Suspension Fluid SS 8 73 2 9 513 k 2 5 cm3 17 3 0 08 US 02 18 1 2 0 09 Imp 0 2 7 turns from full soft 2 turns from full hard 2 turns from full hard 0 20 0 008 STANDARD ITEM SERVICE...

Страница 10: ...r cylinder O D Caliper piston O D Upper 31 965 31 998 1 2585 1 2598 I 31 953 1 2580 I I Lower j 30 082 30 115 1 1843 1 1856 i 30 074 1 1840 38 180 38 230 1 5031 1 5051 38 098 38 148 1 4999 1 5019 38 2...

Страница 11: ...dicator Neutral indicator Oil pressure indicator PGM FI warning indicator Fuel reserve indicator Fuse Main fuse PGM FI fuse Sub fuse Tachometer peak voltage Thermo sensor resistance 80 C 176 F 1 120 C...

Страница 12: ...lt Oil filter cartridge Oil cooler mounting bolt Oil pump assembly flange bolt Oil pump driven sprocket bolt Oil pressure switch Oil pressure switch wire terminal screw Lower crankcase 20 rnm sealing...

Страница 13: ...ter one way clutch torx bolt CRANKCASE PISTON CY LINDER Mainshaft bearing set plate bolt Crankcase bolt 10 m m CLUTCH GEARSHIFT LINKAGE ALTERNATORETARTER CLUTCH 9 mm main journal bolt 4 4 3 20 1 2 10...

Страница 14: ...gnition pulse generator rotor mounting bolt ELECTRIC STARTER Starter motor terminal nut LIGHTS METERS SWITCHES Neutral switch Q TY 4 REMARKS NOTE 5 Insulator clamp Throttle body side 7 1 mm 0 3 i 0 04...

Страница 15: ...ype only COOLING SYSTEM Cooling fan nut Fan motor nut Fan motor shroud mounting bolt Main footpeg bracket mounting socket bolt Main footpeg mounting bolt Lower bracket mounting nut ENGINE MOUNTING Low...

Страница 16: ...per bleeder Rear brake hose clamp screw Brake pedal joint nut Rear master cylinder push rod lock nut Rear master cylinder hose joint screw Rear brake caliper pin bolt Rear brake caliper bolt Brake hos...

Страница 17: ...Valve guide reamer 4 5 mm Drive chain tool set Needle bearing remover Vacuum gauge set Pilot 32 x 50 mm TOOL NUMBER 070MZ 0010100 07406 0040003 07506 3000001 07510 MA70000 07724 0050002 07725 0040000...

Страница 18: ...atterv tester TOOL NUMBER 07NMF MT70110 07NMF MT70120 07RMJ MY50100 07TMB 00101 OA 07VMF MAT0100 07VMF MAT0200 07VMF MAT0300 07VMF MAT0400 07YMB MCF0101 07YMD MCFOI 00 07YMD MCJOI 00 07YMF MCJOI 00 07...

Страница 19: ...ATION REMARKS MATERIAL iI pan mating surface I I Liquid sealant Crankcase mating surface 1 Three Bond 1207B or 1 3ight crankcase cover mating surface I Oil pressure switch threads Do not apply sealant...

Страница 20: ...g anti rust oil additive Primary sub gear friction spring sliding surface c7f I APPLICATION AREA Piston ring sliding area Oil strainer packing Clutch disc surface Starter one way clutch sliding surfac...

Страница 21: ...er head sealing bolt threads Cylinder head cover breather joint threads Starter one way clutch outer bolt threads Oil pump driven sprocket bolt threads Shift drum bearing set plate bolt threads Mainsh...

Страница 22: ...e Shock absorber spring adjuster cam surface Steering stem top thread Brake pipe joint threads Throttle cable A B casing inner Clutch cable casing inner Variable air intake valve cable inner Exhaust g...

Страница 23: ...GENERAL INFORMATION CABLE HARNESS ROUTING BANK ANGLE SENSOR HEAD LIGHT CONNECTOR Hi RIGHT TURN I G N A L CONNECTORS HEAD LIGHT CONNECTOR Hi 1 23...

Страница 24: ...GENERAL INFORMATION CLUTCH CABLE I MAIN HORN WIRE 1 24...

Страница 25: ...GENERAL INFORMATION FRONT BdAKE HOSE 1 25...

Страница 26: ...GENERAL INFORMATION I 26...

Страница 27: ...GENERAL INFORMATION EXCEPT CALIFORNIA TYPE STARTER MOTOR GROUND CABLE 1 27...

Страница 28: ...GENERAL INFORMATION CALIFORNIA TYPE PAIR CONTROL SOLENOID VALVE 2P NATURAL CONNECTOR GROUND 1 28...

Страница 29: ...GENERAL INFORMATION LOWER FAST UNIT 1 29...

Страница 30: ...GENERAL INFORMATION THROTTLE STOP CONTROL CABLE FUEL TANK AIR VENT HOSE V EGCV CONT OL CABLES 1 30...

Страница 31: ...GENERAL INFORMATION PAIR SUCTION HOSE SIPHON HOSE FUEL TANK AIR VENT HOSE FUEL TANK OVERFLOW EED IGNITION PULSE GENERATOR WIRE RESERVOIR TANK OVERFLOW HOSE 1 31...

Страница 32: ...GENERAL INFORMATION INJECTOR CONNECTORS 1 32...

Страница 33: ...GENERAL INFORMATION IAT SENSOR H CONNECTOR KE VALVE SERVO MOTOR CONNECTOR MAP SENSOR SPEED SENSOR VACUUM HOSE CONNECTOR FUEL HOSE 1 33...

Страница 34: ...GENERAL INFORMATION REAR BRAKE LIGHT SWITCH CONNECTOR I BATTERY NEGATIVE 1 CABLE ECM 26P LIGHT GRAY CONNECTOR I FUSE BOX ECM 26P BLACK CONNECTOR I ALTERNATOR 3P WHITE CONNECTOR 1 34...

Страница 35: ...ATION HEADLIGHT RELAY CONNECTOR BOOT REAR TURN SIGNAL LIGHT CONNECTOR LICENSE LIGHT CONNECTOR BRAKEFAIL LIGHT CONNECTOR 0 2 SENSOR WIRE California type only REAR BRAKE LIGHT SWITCH WlRE REAR BRAKE LIG...

Страница 36: ...GENERAL INFORMATION REAR BRAKE HOSE RESERVOIR HOSE REAR BRAKE LIGHTSWITCH 1 36...

Страница 37: ...butor s Limited Warranty for Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in effect SOURCE OF EMISSIONS The combustion process produces carbon...

Страница 38: ...e into relatively harmless carbon dioxide and water vapor The reed valve prevents reverse air flow through the system The PAIR control valve is operated by the solenoid valve The solenoid valve is con...

Страница 39: ...its the following acts or the causing there of 1 The removal or rending inoperative by any person other than for the pur poses of maintenance repair or replacement of any device or element of design i...

Страница 40: ...EL CALIFORNIA TYPE ONLY The Vacuum Hose Routing Diagram Label is on the air cleaner housing cover as shown The fuel tank must be opened to read it Refer to page 3 4 for fuel tank opening VACUUM HOSE R...

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