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© 2005 American Honda Motor Co., Inc. - All Rights Reserved.

AII  31246-31447 (0511)

9 of 12

PRELIMINARY

32. Remove the two brackets that secure the front of

the radiator, and remove the two bolts from the
radiator filler neck. Carefully pull up and out on the
right side of the radiator, away from the radiator
bulkhead, to lower the compressor in place and to
ease the installation of the hoses.

33. Remove the dummy washer-bolts from the

compressor bracket. Get the compressor, the two
M8 x 65 mm bolts, and the two M8 x 80 mm bolts
from the kit.

34. Place the compressor into position on the

compressor bracket by engaging the pins on the
compressor to the cutouts in the bracket. Install
the two upper M8 x 80 mm bolts and the two lower
M8 x 65 mm bolts, and securely tighten the bolts.

35. Get the discharge hose from the kit. At the front

right side of the vehicle, route the hose end of the
discharge hose on the right side of the radiator
and to the compressor. Remove the 6 mm nut and
the discharge port cover from the compressor.
Discard the port cover, but save the 6 mm nut.
Remove the pipe cover from the end of the
discharge hose, and attach the discharge hose to
the compressor, reusing the M6 nut.

36. Get the suction hose from the kit. Remove and

discard the pipe cover and the M6 bolt from the
compressor. Remove and discard the suction
hose cover. Attach the suction hose to the
compressor using the M6 x 25 mm flange bolt
from the kit.

37. Reinstall the alternator and wiring. Remove the

blind plug from the connector on the bracket, and
insert the coupler from the compressor wire
harness.

38. Get the belt from the kit. Route the belt around all

the pulleys, saving the alternator pulley for last.
Using the belt tension release tool, rotate the tool
counterclockwise, and install the belt over the
alternator pulley. Check to make sure that the belt
is properly aligned on each pulley.

39. Remove the temp sensor coupler with cover,

clipped to the left frame, and install the receiver
pipe clip from the kit in the square hole in the
frame.

Содержание 2-DOOR DX

Страница 1: ...finish 1 Write down the radio station presets 2 With the ignition switch on turn on the windshield wipers When the wipers reach the top position turn off the ignition switch 3 Disconnect the negative...

Страница 2: ...3 PRELIMINARY...

Страница 3: ...2 PRELIMINARY...

Страница 4: ...S5A A00 1 Suction hose bracket 80361 S5A A00 1 Suction line bracket 80363 S5A A01 1 Receiver line clip A 80381 S5A A01 1 Receiver line clip B 91548 S5A 003 1 A C wire harness 80460 S5A A00 1 Flange bo...

Страница 5: ...60 S5A A00 Brass colored 90153 SE0 003 80341 S5D A11 Yellow tinted 95701 06025 08 80311 S5D A12 90361 SV4 003 Yellow tinted 93403 06016 05 Gray colored 80387 SM4 A01 80381 S5A A01 80361 S5A A00 80360...

Страница 6: ...three nuts one flange bolt and the three washer screws black Disconnect the white 14 pin connector at the top of the blower motor the white 2 pin connector at the bottom and the green 4 pin recirc mo...

Страница 7: ...he evaporator and the lower evaporator cover and ensure that the temp sensor clip s are secure in the fins Insert the evaporator cover assembly into the evaporator housing until it bottoms out Assure...

Страница 8: ...and pulling up on each cover to release the 5 tabs 25 Under the hood remove the cowl cover three clips and disconnect the windshield washer hose 26 Remove the cowl cover place 9 bolts Remove the radi...

Страница 9: ...of the radiator and to the compressor Remove the 6 mm nut and the discharge port cover from the compressor Discard the port cover but save the 6 mm nut Remove the pipe cover from the end of the discha...

Страница 10: ...and left condenser brackets with the 6 mm x 30 mm washer bolts to front bulkhead and to the condenser with the 6 mm x 12 mm bolts then torque to 7 2 lb ft Remove the cardboard between the radiator an...

Страница 11: ...lve Secure the flange with the M6 nut from the kit 51 Get pipe stay A and B and the clip from the kit Secure pipe stay A to the rear of the engine mount vibration bracket with one 6 mm x 16 mm washer...

Страница 12: ...ehicles Aircon INFO Label and either of the A C Kit I D Labels For USA Registered Vehicles USA A C Kit Identification Label For 4 Door Label displaying 80000 SNA Y00 For 2 Door Label displaying 80000...

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