background image

 

7

 

 

Creasing of Flex Circuits 

 

In many applications the tail of a membrane switch needs to be bent at or near 

the exit point. Extreme caution should be exercised when bending flex circuits. While it is 
likely that continuity will be maintained in a trace that is creased sharply, the trace will 
most likely be damaged, and be a potential area of future failures. It is recommended 
that a .010" radius be used to wrap the flex tail around if a bend needs to be put into the 
tail.  A folded piece of card stock works well.  

It is also possible to have Holland Nameplate form the tails with a bend to a 

customer’s specification. This allows Holland Nameplate to inspect and test the parts 
after the bend is in the tail. Always inform Holland Nameplate’s Engineering Department 
when a crease is going to be put into the tail of a membrane switch, so that this fact can 
be taken into consideration during design.

  

 

Rigid Membrane Switches 

 

It is often desirable to build a membrane switch onto a rigid circuit board instead 

of using screen printed flex circuits. This construction provides a rigid panel, and allows 
for the easy addition of other components, such as LEDs and resistors. These types of 
membrane switches are usually supplied with a standard header with pins on .100" 
centers.  

Domes 

 

Because of the relatively short travel of membrane switches, it is often necessary 

to provide users with some type of feedback. Feedback can be visual, audible, or tactile. 
Visual or audible feedback should be a consideration in the electronics design.  

Domes can be added to a membrane switch to provide tactile feedback. There 

are two types of domes that we use in membrane switches, stainless steel and 
polyester. There is no significant difference in reliability between these two dome 
technologies.  

Many people prefer the feel of stainless steel domes. Stainless steel domes also 

require lower initial tooling costs. Stainless steel domes are almost always used on 
printed circuit board based membrane switches.  

Polyester domes are usually formed into the top circuit of the membrane switch. 

Polyester domes require relatively expensive machined tools that are built specifically for 
each design.  

As volumes increase, polyester domes become more cost effective because they 

do not need to be assembled individually. As a general rule of thumb, it makes economic 

Содержание Membrane

Страница 1: ...Membrane Switch Design Guide...

Страница 2: ...ncoated polycarbonate is also susceptible to damage from a variety of chemicals If a polycarbonate overlay is going to be in an environment that will subject it to chemicals a hardcoat should be used...

Страница 3: ...a color by screen printing or painting on a particular substrate The Munsell Color System identifies colors in terms of three attributes hue value and chroma The physical samples to which we match usi...

Страница 4: ...s We have samples of both hydroforming and embossing on polyester and polycarbonate that will help illustrate the different results that can be attained Contact a Holland Nameplate sales engineer to r...

Страница 5: ...reedom will allow us to produce a more efficient layout This has the advantage of shorter development time and a simpler circuit layout which could nominally affect switch reliability Membrane switche...

Страница 6: ...ted with solder tabs that can be directly soldered onto the circuit board The AMP part number used is 88997 2 The lowest cost alternative is to use a ZIF Zero Insertion Force connector AMP and Molex b...

Страница 7: ...ovides a rigid panel and allows for the easy addition of other components such as LEDs and resistors These types of membrane switches are usually supplied with a standard header with pins on 100 cente...

Страница 8: ...s are in the 12 to 18 ounce range The tolerance on actuation force is 3 ounces Electrical Performance The great variety of membrane switch designs makes it difficult to outline a general set of specif...

Страница 9: ...the overlay the less effect the coating will have on display readability If LED displays are within 062 of the overlay a velvet texture will usually yield acceptable readability For distances greater...

Страница 10: ...y common to include small surface mounted LEDs into membrane switches This is a very simple way to add annunciators to a switch A standard membrane switch is not thick enough to accommodate the packag...

Страница 11: ...rent mechanical dimensions to allow for assembly tolerances The subpanel should be 020 smaller than the membrane switch in both height and width All cutouts and holes should be 030 larger Cutouts behi...

Страница 12: ...005 010 Autoflex EBA Autotype Polyester Yes Matte Yes 94 VTM2 Yes 005 010 Marnot XL Tekra Polycarbonate Yes Various Yes 94 V2 Yes 007 030 8010 Lexan General Electric Polycarbonate No Gloss Yes 94 V2...

Страница 13: ...l dimensions of the finished part ___ Tolerance specified 015 Type of switch ___ Non Tactile ___ Tactile with stainless steel domes ___ Tactile with polyester domes Tail details ___ Tail exit point __...

Страница 14: ...olycarbonate 8B35 ___ Gloss polycarbonate with hardcoats 8010 ___ Velvet textured polyester with hardcoat Autotype ___ Gloss polyester with hardcoats Autoflex ___ Other _________________ Logos and spe...

Страница 15: ...rims ___ Plateau ___ LED windows Insertable legends ___ Not required ___ Specified Support panel ___ LED windows ___ Not required ___ Drawing included with material specified Artwork ___ Holland Namep...

Страница 16: ...__ Pantone Matching System ___ Federal Standard No 595a ___ Copy size style and location specified Switch Sealing Requirements ___ Standard splash resistant ___ NEMA 4 Switch Venting Requirements ___...

Страница 17: ...17 Membrane Sample Appendix C...

Страница 18: ...18...

Страница 19: ...19...

Страница 20: ...20...

Страница 21: ...21...

Страница 22: ...ly when backlit Density The degree to which light transmits through a color or transparent window The higher the density the less light will be transmitted Dielectric Strength The voltage that an insu...

Страница 23: ...coverage is less than 100 simulating shading or a lighter color Selective Texture A transparent velvet finish printed on specified areas on an overlay to accentuate design elements such as windows ke...

Отзывы: