Hobart HSW 15 Скачать руководство пользователя страница 23

Warranty Questions?

Call
1-877-HOBART1
for your local
Hobart distributor.

hobart retail 8/03

Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.

Support
Need fast answers to the
tough welding questions?
Contact your distributor or
call 1-800-332-3281. The
expertise of the distributor
and Hobart is there to
help you, every step of
the way.

Effective January 1, 2003

5/3/1 WARRANTY applies to all Handler 125, 135 and 175 models, Airforce 250, 250A, 375, 400

and 625 models, and Champion 4500 and 10,000 models, Beta-Mig 1800, Champ 1435, 2060, 8500

models, Ironman 210 and 250 models, Stickmate models, Tigmate models, and HSW-15 and

HSW-25 spot welder models effective with Serial No. KK200262 and newer.

This limited warranty supersedes all previous Hobart warranties and is exclusive with

no other guarantees or warranties expressed or implied.

Hobart products are serviced by Hobart or Miller Authorized Service Agencies.

LIMITED WARRANTY − Subject to the terms and conditions
below, Hobart/Miller Electric Mfg. Co., Appleton, Wisconsin,
warrants to its original retail purchaser that new Hobart
equipment sold after the effective date of this limited warranty is
free of defects in material and workmanship at the time it is
shipped by Hobart. THIS WARRANTY IS EXPRESSLY IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS.

Within the warranty periods listed below, Hobart/Miller will repair
or replace any warranted parts or components that fail due to
such defects in material or workmanship. Hobart/Miller must be
notified in writing within thirty (30) days of such defect or failure, at
which time Hobart/Miller will provide instructions on the warranty
claim procedures to be followed.

Hobart/Miller shall honor warranty claims on warranted
equipment listed below in the event of such a failure within the
warranty time periods. All warranty time periods start on the date
that the equipment was delivered to the original retail purchaser,
or one year after the equipment is sent to a North American
distributor or eighteen months after the equipment is sent to an
International distributor.

1.

5 Years — Parts and Labor

*

Original Main Power Rectifiers

*

Transformers

*

Stabilizers

*

Reactors

2.

3 Years — Parts and Labor

*

Drive Systems

*

PC Boards

*

Rotors, Stators and Brushes

*

Idle Module

*

Solenoid Valves

*

Switches and Controls

*

Spot Welder Transformer

3.

1 Year — Parts and Labor Unless Specified
(90 days for industrial use)

*

Motor-Driven Guns

*

MIG Guns/TIG Torches

*

Relays

*

Contactors

*

Regulators

*

Water Coolant Systems

*

Flowgauge and Flowmeter Regulators (No Labor)

*

HF Units

*

Running Gear/Trailers

*

Plasma Cutting Torches

*

Remote Controls

*

Replacement Parts (No labor)

*

Accessories

*

Field Options
(NOTE: Field options are covered

 

for the remaining

warranty period of the product they are installed in, or
for a minimum of one year — whichever is greater.)

4.

Engines, batteries and tires are warranted separately by the
manufacturer.

Hobart’s 5/3/1 Limited Warranty shall not apply to:

1.

Consumable components such as contact tips, cutting
nozzles, slip rings, drive rolls, gas diffusers, plasma
torch tips and electrodes, weld cables, and tongs and
tips, or parts that fail due to normal wear. 
(Exception:
brushes, slip rings, and relays are covered on Hobart
Engine-Driven models.)

2.

Items furnished by Hobart/Miller, but manufactured by
others, such as engines or trade accessories. These items
are covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than
Hobart/Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.

HOBART PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Hobart’s/Miller’s option: (1) repair;
or (2) replacement; or, where authorized in writing by
Hobart/Miller in appropriate cases, (3) the reasonable cost of
repair or replacement at an authorized Hobart/Miller service
station; or (4) payment of or credit for the purchase price (less
reasonable depreciation based upon actual use) upon return of
the goods at customer’s risk and expense. Hobart’s/Miller’s
option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Hobart/Miller authorized
service facility as determined by Hobart/Miller. Therefore no
compensation or reimbursement for transportation costs of any
kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL HOBART/MILLER BE
LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION,
MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,
CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO
ANY AND ALL EQUIPMENT FURNISHED BY
HOBART/MILLER IS EXCLUDED AND DISCLAIMED BY
Hobart/Miller.

Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available,
but may vary from province to province.

Содержание HSW 15

Страница 1: ...Visit our website at www HobartWelders com Processes OM 715 189 193E October 2003 Resistance Spot Welding Description HSW 15 And HSW 25 ...

Страница 2: ... take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Hobart you can count on years of reliable service with proper maintenance And if for some reason the unit needs repair there s a Troubleshooting section that will help you figure out what the problem is The parts list will...

Страница 3: ...pplémentaires en relation avec l installation le fonctionnement et la maintenance 4 2 4 Principales normes de sécurité 4 2 5 Information sur les champs électromagnétiques 4 SECTION 3 INTRODUCTION 5 3 1 Specifications 5 SECTION 4 INSTALLATION 5 4 1 Installing Or Dressing Tips 5 4 2 Installing Or Cleaning Tongs 7 4 3 Adjusting Tong And Hand Lever Pressure 8 4 4 Installing Handle 9 4 5 Connecting Inp...

Страница 4: ......

Страница 5: ...ical parts can cause fatal shocks or severe burns The input power circuit and machine internal circuits are also live when power is on Incorrectly installed or improperly grounded equipmentis a hazard ELECTRIC SHOCK can kill D Do not touch live electrical parts D Wear dry hole free insulating gloves and body protection D Disconnect input power before installing or servicing this equip ment Lockout...

Страница 6: ...nia Proposition 65 Warnings Y Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health Safety Code Section 25249 5 et seq Y Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects ...

Страница 7: ... à une pièce électrique sous tension peut donner une décharge fatale ou entraî ner des brûlures graves L alimentation d entrée et les circuits internes de l appareil sont également actifs lorsque le poste est sous tension Un poste incorrectementinstallé ou inadéquatement mis à la terre constitue un danger UNE DÉCHARGE ÉLECTRIQUE peut entraîner la mort D Ne touchez pas aux pièces électriques sous t...

Страница 8: ...acial LES CHAMPS MAGNÉTIQUES peuvent affecter les stimulateurs cardiaques D Porteurs de stimulateur cardiaque restez à distance D Les porteurs d un stimulateur cardiaque doi vent d abord consulter leur médecin avant de s approcher des opérations de soudage par points L EMPLOI EXCESSIF peut SURCHAUFFER L ÉQUIPEMENT D Prévoir une période de refroidissement respecter le cycle opératoire nominal D Réd...

Страница 9: ... 2 5 kVA 6 in 152 mm 4 1 2 in 114 mm 16 in 406 mm 30 lb 14 kg Based on 10 second time period means unit can weld for 5 seconds out of each 10 second time period Model HSW 15 RSP 110 HSW 25 RSP 220 Tong Length 6 in 152 mm 12 in 305 mm 18 in 457 mm 6 in 152 mm 12 in 305 mm 18 in 457 mm Input Volts 110 220 Output Amps 10 5500 4500 3600 6750 5800 4850 SECTION 4 INSTALLATION 4 1 Installing Or Dressing ...

Страница 10: ...e Of Contents B Dressing The Tips 1 New Tip 2 Used Tip Requiring Dressing 3 Dressing Method Keep top diameter same as a new tip 1 Tools Needed d 1 8 in 3 2 mm diameter for 1 5 kVA models 5 32 in 4 mm for 2 5 kVA models 2 3 d d OR ...

Страница 11: ...into bottom tong holder as far as possible and position so that tip is pointing straight up Loosely tighten screws Top Tong 4 Top Tong 5 Top Tong Holder Pivot Casting 6 Top Tong Securing Screws 4 Loosen the four screws If needed for removal use a rubber mallet to loosen tong Slide tong into pivot casting as far as necessary so that tip mates with bottom tip when tongs are closed Loosely tighten sc...

Страница 12: ...when the tongs close severe arc ing occurs between workpieces and no weld can be made 1 Front Nut 2 Rear Nut 3 Pivot Casting 4 Hand Lever 5 Tongs To increase tong pressure loosen front nut The farther the front nut is turned out the greater the pressure on the tips when the hand lever is closed Turn the rear nut up to the pivot casting to lock the position To decrease tong pressure loosen the rear...

Страница 13: ...en Handle 2 Handle Bolt 3 Brackets 15 15T Models Only Install handle onto the spot welder as shown above For 25 and 25T Models install han dle onto either side as desired for either right hand or left hand use Tools Needed 2 Ref ST 802 056 A 7 16 3 8 in All HSW 25 Models All HSW 15 Models 1 2 1 2 1 3 ...

Страница 14: ... not cut ground terminal off plug 5 Grounded Receptacle Connect plug to matching grounded receptacle 1 2 3 Or 4 5 Model Input Conductor Size AWG Fuse Circuit Breaker Size In Amperes 1 5 kVA 110 Volt 2 5 kVA 220 Volt No 10 No 10 30 30 SECTION 5 OPERATION 5 1 Controls ST 145 104 A 1 Hand Lever Use lever to open and close tongs Close the hand lever during the welding process to compress the materialb...

Страница 15: ... necessary Low weld output Dress or replace tips see Section 4 1 Check tip threads Replace tips if necessary see Section 4 1 Remove and clean tongs see Section 4 2 Clean ends of tongs and tong holders see Section 4 2 Longer than normal weld time required Dress or replace tips see Section 4 1 Clean workpieces Adjust tong pressure see Section 4 3 Clean ends of tongs and tong holders see Section 4 2 ...

Страница 16: ...OM 715 Page 12 Return To Table Of Contents SECTION 7 ELECTRICAL DIAGRAMS SA 162 467 B Figure 7 1 Circuit Diagram For 110 And 220 Volt Models ...

Страница 17: ...OM 715 Page 13 Return To Table Of Contents Notes ...

Страница 18: ...OM 715 Page 14 Return To Table Of Contents SECTION 8 PARTS LIST ST 145 048 D Hardware is common and not available unless listed 31 30 28 27 29 42 46 32 37 36 45 Figure 8 1 Main Assembly ...

Страница 19: ... 1 26 122 210 SCREW 10 32 x 625 hexwhd slt stl 2 2 27 026 759 INSULATOR plug sec scr 2 2 28 010 711 PIN spring 375 3 00 1 1 29 169 122 HOUSING front 1 1 30 NAMEPLATE order by model and serial number 1 1 31 602 024 SCREW drive U 2 x 3 16 4 4 32 010 708 RETAINER clamp tong 1 1 33 026 605 INSULATION bottom clamp 1 1 34 181 179 INSULATOR tong 1 1 35 602 004 SCREW cap stl sch 250 20 x 750 2 2 36 010 70...

Страница 20: ... 010 157 STUD stl No 10 32 x 8 125 4 3 010 156 STUD stl No 10 32 x 11 125 4 4 137 943 NUT core stud 4 4 5 039 054 BAR sec 1 5 03 9 053 BAR sec 1 ST 141 482 A Hardware is common and not available unless listed 1 2 3 4 5 Figure 8 2 Transformer Power Main Item 36 on Figure 8 1 is included when ordering these items as replacement parts To maintain the factory original performance of your equipment use...

Страница 21: ...205 552 205 553 Standard 205 552 205 553 FF 205 564 FH 205 566 STANDARD MO OFFSET TT 6 TT 9 FF FH 190 mm 7 1 2 Standard 205 552 205 553 G 7 S 0550 Ref 9 1 2 241 mm 6 152 mm 205 551 12 305 mm 040 198 18 457 mm 040 199 6 152 mm 205 554 12 305 mm 205 555 18 457 mm 205 556 12 305 mm 205 558 18 457 mm 205 559 12 305 mm 205 560 18 457 mm 205 561 8 203 mm 205 563 5 127 mm 205 565 8 203 mm 205 562 ...

Страница 22: ...trol is depressed tongs close and Start Switch is activated SPOT WELD TIMER 205 569 HSW 15 205 570 HSW 25 Cannot be used on T model units Provides 0 5 second mechanical weld timer GYRO BAIL 205 568 Supports weight of welder Operates with boom and counterweight or from spring loaded cable Spot welds in any position ...

Страница 23: ...3 1 Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles slip rings drive rolls gas diffusers plasma torch tips and electrodes weld cables and tongs and tips or parts that fail due to normal wear Exception brushes slip rings and relays are covered on Hobart Engine Driven models 2 Items furnished by Hobart Miller but manufactured by others such as engines...

Страница 24: ...r To locate a Distributor retail or service location Call 1 877 Hobart1 or visit our website at www HobartWelders com Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact th...

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