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  Assembly instructions 

 

Assembly 

HIWIN MAGIC Distance Measuring Systems 

MAGIC-01-14-EN-2207-MA 

Page 

16

 of 

32

 

Note:  

The new MAGIC-PG encoder can be mounted in two directions depending on the desired 
counting direction and/or cable output side. The counting direction results as shown in the 
“Linear motors and distance measuring system” catalogue when the cable is connected 
according to Table 5.1. 

 

 

Attach the new MAGIC-PG encoder 

[6]

 to the recirculation 

[7]

 with the screws 

[9]

 as well as 

the lock washers 

[8]

 according to Fig. 4.5. Only lightly tighten the screws 

[9]

. 

 

Set the distance between the cover strip

 [3]

 and the MAGIC-PG encoder [6] to 0.2 ±0.1 mm

.

 

To do this, loosen the screws

 [9]

. The use of a feeler gauge is recommended for 

adjustment.

 

 

Fix the encoder by tightening the screws 

[9]

 with 1

 

Nm. 

 

Fasten the wiper 

[5]

 to the MAGIC-PG encoder using screws 

[4]

, nuts 

[10]

 and lock washers 

[8]

 in such a way that the sealing lip rests lightly against the rail contour on all sides. 

 

The MAGIC-PG encoder is replaced. 

4.3

 

Mounting the HIWIN MAGIC-PG – CG series 

4.3.1

 

Assembly of the profile rails 

 

Mount the linear guideways according to the “Linear guideways” assembly instructions. 

4.3.2

 

Mounting the magnetic tape 

 

Pull the block off the rail. 

Note:  

For this purpose, use the installation aid supplied to prevent balls from falling out. 

 

 

Clean the groove thoroughly with alcohol or isopropanol so that it is free of grease and 
dust. 

 

Insert the magnetic tape with the black side facing upwards (see Fig. 4.6) 

Fig. 4.6: Inserting the magnetic tape 

 

 

The magnetic tape is mounted. 

4.3.3

 

Mounting the cover strip 

Note:  

For assembled profile rails, the cover strip is delivered in the required length and with finished 
ends according to Table 4.3. 

 

Note:  

We recommend using the assembly and disassembly tool from HIWIN for mounting the cover 
strip. Information on the disassembly tool can be found in section 9.2 Assembly/disassembly 
tool for cover strip. 

 

Note:  

Mounting the cover strip secures the magnetic tape underneath and protects it from soiling. 

 

Содержание MAGIC-01-14-EN-2207-MA

Страница 1: ...Assembly instructions HIWIN MAGIC Distance Measuring Systems MAGIC 01 14 EN 2207 MA www hiwin de...

Страница 2: ...ffenburg Germany Phone 49 0 7 81 9 32 78 0 Fax 49 0 7 81 9 32 78 90 info hiwin de www hiwin de All rights reserved Reprinting even in part is not permitted without our approval These assembly instruct...

Страница 3: ...andling products carrying current and voltage 8 2 7 Further information 8 3 Product descriptions 9 3 1 HIWIN MAGIC 9 3 2 HIWIN MAGIC PG 9 3 3 Connections 10 3 4 Reference switch 10 3 5 Scope of delive...

Страница 4: ...shooting Decommissioning disassembly and disposal 1 1 1 Scope of these assembly instructions These assembly instructions apply to HIWIN distance measuring systems with the following product designatio...

Страница 5: ...integrated in a linear guideway 1 2 3 Presentation of safety information Safety notices are always indicated by a signal word and sometimes with a hazard specific symbol see section 1 2 4 Symbols use...

Страница 6: ...Germany Telephone 49 0 781 9 32 78 0 Technical customer service team 49 0 781 9 32 78 77 Fax 49 0 781 9 32 78 90 Technical customer service team fax 49 0 781 9 32 78 97 E mail info hiwin de Internet...

Страница 7: ...ommissioning operation maintenance or repair Only original HIWIN parts are permitted as spare parts and accessories Spare parts and accessories not supplied by HIWIN have not been tested for operation...

Страница 8: ...c distance measuring systems must not be exposed to strong magnetic fields keep a distance to permanent magnets of linear motor axes Strong vibrations e g a blow with a hammer can also damage the magn...

Страница 9: ...MAGIC type with separate encoder HIWIN MAGIC PG distance measuring system integrated in a linear guideway 3 1 HIWIN MAGIC This distance measuring system consists of a separate encoder fig 3 1 and a m...

Страница 10: ...e Fig 3 7 Fig 3 7 Reference switch on bracket 3 5 Scope of delivery Depending on customer requirements the MAGIC and MAGIC PG distance measuring systems are offered in different forms and scopes Indiv...

Страница 11: ...linear motor axes Caution when using magnetic feet dial gauge holders e g to align the profile rails Avoid strong shocks e g use of a hammer Do not use the system in environments with magnetic dust e...

Страница 12: ...e This is the only way to ensure a reliable adhesive bond Stick on the magnetic tape 2 and press it on using a mounting roller with a force of approx 250 N cm2 Make sure that the tape is neither compr...

Страница 13: ...ces on the roller can deform and damage the magnetic tape during installation Assembly steps Pull the block off the rail Note For this purpose use the installation aid supplied to prevent balls from f...

Страница 14: ...strip are mounted Note The adhesive strength is created under pressure The final strength is achieved after approx 48 hours at room temperature 4 2 3 Mounting the MAGIC PG encoder The encoder is deliv...

Страница 15: ...way that the sealing lip rests lightly against the rail contour on all sides The MAGIC PG encoder is mounted 4 2 4 Replacing the MAGIC PG encoder Note To replace the MAGIC PG encoder the block on whic...

Страница 16: ...ip rests lightly against the rail contour on all sides The MAGIC PG encoder is replaced 4 3 Mounting the HIWIN MAGIC PG CG series 4 3 1 Assembly of the profile rails Mount the linear guideways accordi...

Страница 17: ...ize Distance LS mm 15 5 0 20 8 0 25 9 5 30 10 0 35 10 0 45 11 0 55 12 0 65 14 5 Maintain distance Ls in accordance with Table 4 3 Starting from one side clamp the cover strip onto the profile rail ove...

Страница 18: ...ncorrectly fitted cover strip Place the assembly tool on the front side See Fig 4 10 Push the assembly tool over the entire rail Fig 4 10 Mounting the cover strip using the assembly tool Carefully ben...

Страница 19: ...iper 4 Cover strip Note When mounting the MAGIC PG encoder make sure that the minimum cable bending radius of 40 mm is not undercut Note for MAGIC CG_45 The encoder must be mounted on the same side of...

Страница 20: ...the desired counting direction and or cable output side The counting direction results as shown in the Linear motors and distance measuring system catalogue when the cable is connected according to Ta...

Страница 21: ...e reference switch is usually attached to the fixed part of the system and a switching lug to the moving part The distance between the switching lug and the switch must not exceed 2 mm see Linear moto...

Страница 22: ...recommend our pre assembled extension cables which are specially designed for dynamic use in energy chains The high quality 8 core extension cables each V1 V1 V2 V2 and V0 V0 or A and B B and Z Z for...

Страница 23: ...nting direction in the opposite direction when connecting to the electronic evaluation system you must switch A with B and with B Fig 5 1 PIN assignment of the round plug 5 2 Sequential control Fig 5...

Страница 24: ...4 Reference switch The reference switch must be connected according to Fig 5 5 Fig 5 5 Circuit diagram of the optional reference switch Explanation of symbols Core colours Power supply BN Brown Suppl...

Страница 25: ...larly checked for dirt and if necessary cleaned with a suitable cleaning agent e g alcohol Dirt particles between the encoder and the measuring tape can destroy the distance measuring system Note Afte...

Страница 26: ...nnection cable of the MAGIC encoder 8 10 0222 Coupling 17 pin central fixing external thread M17 1 Type NAKUA874MR1087004A000 InterContec mounted Define cable length when ordering 8 10 0090 Mating con...

Страница 27: ...eries 2 H H Based on HG series Q Based on QH series C Based on CG series 3 W Block type W Flange block H High square block L Low square block 4 20 Size 20 25 1 5 C Load type S Medium load C Heavy load...

Страница 28: ...8 1 Alignment 1 standard 2 Alignment 2 3 Alignment 3 4 Alignment 4 Notes 1 PGH PGQ not identical in construction with standard rail HGR25R without groove Mounting bolt M5 instead of M6 2 For the PG se...

Страница 29: ...mm 9 4 2 Order code for encoder for distance measuring system HIWIN MAGIC Number 1 2 3 4 5 6 Order code MAGIC T A M 1500 L 1 MAGIC Distance measuring system model 2 T Encoder model 3 A Output signal A...

Страница 30: ...the requirements of Delegated Directive EU 2015 863 Amendment to Annex of Directive 2011 65 EU RoHS Directive Applicable harmonised standards EN 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Ba...

Страница 31: ...Assembly instructions HIWIN MAGIC Distance Measuring Systems MAGIC 01 14 EN 2207 MA Page 31 of 32...

Страница 32: ...87 61 68 Fax 39 039 287 43 73 info hiwin it www hiwin tw Poland HIWIN GmbH ul Pu awska 405a PL 02 801 Warszawa Phone 48 22 544 07 07 Fax 48 22 544 07 08 info hiwin pl www hiwin pl Switzerland HIWIN Sc...

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