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(6) Disassembly of the drive unit
(a) Remove the Clutch Dial
[4]
and the Click Spring
[9]
from the Front Case
[8]
.
(Note) Do not remove the Nut
[5]
from the Front Case
[8]
in this step.
(b) Remove the Shift Arm
[20]
from the Gear Box Ass'y
[3]
and remove the Shift Knob
[38]
from the Shift Arm
[20]
. Do not deform the Shift Arm
[20]
by applying excessive force.
(c) Turn the Motor Spacer
[28]
until a click is heard counterclockwise viewing from the rear of the Armature
[29]
. Remove the Motor Spacer
[28]
from the Rear Case
[18]
. Thus the armature unit is separated from
the gear unit.
(7) Disassembly of the armature unit
(a) Removal of the Magnet
[30]
Note that the magnetic force of the Magnet
[30]
is strong. Hold the Motor Spacer
[28]
securely and pull
toward the back of the Armature
[29]
to remove (see Fig. 8).
(Note) Be careful that the ball bearing and the washer behind the Armature
[29]
may be attracted to the
Magnet
[30]
and come off the Armature
[29]
when removing the Magnet
[30]
. Do not remove washer
(M) that is attracted to the Magnet
[30]
by the magnetic force.
(b) Removal of the Dust Guard
[31]
Remove the Dust Guard
[31]
that is attracted to the Magnet
[30]
by the magnetic force (see Fig. 8).
(c) Removal of the Motor Spacer
[28]
Remove the Motor Spacer
[28]
from the Armature
[29]
. If it is too hard to remove, support the Motor
Spacer
[28]
and press down the tip of the armature shaft of the Armature
[29]
with a hand press.
(8) Disassembly of the gear unit
(a) Disassembly of the deceleration mechanism
Turn Plate (A)
[27]
mounted in the Rear Case
[18]
counterclockwise to remove. Take out the First Ring
Gear
[26]
, Planet Gear (A) Set (4 pcs.)
[25]
, Pinion (B)
[24]
, Planet Gear (B) Set (4 pcs.)
[23]
, Pinion (C)
[22]
and Slide Ring Gear
[21]
in order. Then remove the Screw Set D3 x 12 (4 pcs.)
[19]
that connects the
Front Case
[8]
with the Rear Case
[18]
. Take out Plate (B)
[17]
, Planet Gear (C) Set (3 pcs.)
[16]
, Carrier
[15]
, Ring Gear
[13]
, Needle Roller (C) Set (6 pcs.)
[14]
, Lock Ring
[12]
, six Steel Balls D5
[11]
and six
Rollers
[10]
from the Front Case
[8]
in order.
(Note) Do not lose small parts. Pay special attention to the six Steel Balls D5
[11]
, six Rollers
[10]
and
Needle Roller (C) Set (6 pcs.)
[14]
because they are apt to roll.
(b) Disassembly of the clutch mechanism
Turn the Nut
[5]
counterclockwise to remove from the Front Case
[8]
. Take out the Spring
[6]
and the
Thrust Plate
[7]
in order.
(Note) Do not disassemble the Front Case
[8]
.
(9) Disassembly of the power supply unit
Remove two Machine Screws (W/Sp. Washer) M3 x 4
[39]
and a Machine Screw (W/Sp. Washer) M3 x 4
[39]
.
Then the DC-Speed Control Switch
[40]
and the Fin
[43]
can be removed.
(Note) Be careful in handling the FET and the internal wires of the DC-Speed Control Switch
[40]
as they are
apt to be broken at their roots. Do not disconnect three FET internal wires and two terminal internal
wires soldered to the DC-Speed Control Switch
[40]
.
Содержание DS 14DAL
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Страница 29: ... 4 ITEM NO CODE NO DESCRIPTION REMARKS NO USED 10 06 DS 14DAL Printed in Japan 061011N ...
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