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1. Troubleshooting and Correction

Situation

Cause

Measure

Starter handle
cannot be pulled.

The crankshaft does
not rotate.

Seizure of the piston ring
Seizure of the connecting
rod bearing

Disassembly and parts
replacement

No fuel in the tank

Replenishment

Clogged fuel filter

Cleaning or replacement

Faulty vent hole (check
valve) on the tank

Replacement

Dirt clogging the carburetor

Cleaning

The plug does not
become wet with fuel
after repeated
starting operation.

Poor throttling

Appropriate starting method

Dirty or faulty plug

Cleaning or replacement

Improperly connected plug
cap

Inspection and replacement

Disconnected or improperly
connected high voltage cord

Repair or replacement

Ground connection of the
high voltage cord

Repair

No spark

Disconnected or faulty
ignition coil

Replacement

Short-circuited due to foreign matter between
the plug electrodes.

Removal of foreign matter: In
case of frequent occurrence,
disassemble and clean the
engine.

Faulty piston ring
Worn piston

Startup is
impossible.

No compression

Expired service life of the oil
seal

Parts replacement

Dirty or faulty plug

Cleaning or replacement

Weak spark

Improper air gap

Adjustment

Worn piston ring

Replacement

Low compression

Expired service life of the oil
seal

Replacement

Idling stops
although startup is
possible.

Good spark and
compression

Revolutions too low for idling Adjustment

The engine stalls.

Clogged fuel filter

Cleaning or replacement

Muffler clogged with carbon
Clogged air cleaner

Cleaning

Starts, but when
accelerating …

Poor acceleration;
no increase in
revolutions

The chain brake is on.

Release

Fluctuating
revolutions at high
speed

Dirt clogging the high-speed
fuel line

Cleaning

Starts, but …

Excessive fuel
consumption

Clogged air cleaner

Cleaning

No oil in the tank

Replenishment

Clogged oil filler port
Clogged oil filler port on the
guide bar

Chain oil is not discharged.

Clogged oil filter

Cleaning

 TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

Содержание cs 40 ea

Страница 1: ...dels CS 40EA S CS 40EA PS Sawing various types of lumber Examples of application Forestry Lumbering cutting off tree branches Gardening Cutting off tree branches pruning trimming Home use Cutting firewood rough cutting in do it yourself carpentry Leisure Cutting firewood at camping sites Farm Cutting firewood preparing lumber for cultivating mushrooms cutting off tree branches Carpentry Rough cutt...

Страница 2: ...koki com manual_view_export Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Competitors Symbols Utilized Company Name Model Name C ECHO CS 400 D Husqvarna 440 ...

Страница 3: ...ecifications 3 PRECAUTIONS ON SALES PROMOTION 4 1 Safety Instructions 4 2 Thorough Instruction to the Customers 5 TROUBLESHOOTING GUIDE 6 1 Troubleshooting and Correction 6 REPAIR GUIDE 7 1 Precautions on Maintenance Inspection and Repair 7 2 Inspection Standards and Spark Plug Replacement 7 Assembly Diagram for CS 40EA ...

Страница 4: ...r depending on countries and regions Regulation g kWh CS 40EA PS 39 6 mL THC NOx Unburned material nitrogen oxides 50 50 or less Largest output in its class CS 40EA PS Maker Model Item HITACHI CS 40EA C D Power kW 1 8 1 58 1 73 Low vibration Maker Model Item HITACHI CS 40EA C D Front handle 3 39 4 14 3 06 Idling Rear handle 3 01 4 62 2 14 Front handle 3 32 3 49 3 10 Vibration level m s2 Racing Rea...

Страница 5: ...Silencer Clutch Automatic centrifugal Guide bar length 330 mm 13 380 mm 15 400 mm 16 450 mm 18 Type of saw chain 95VP 56 95VP 64 95VP 66 95VP 72 OREGON Saw chain Pitch 0 325 Gauge 1 27 mm 0 05 Sprocket Star seven teeth Chain oil feeding method Automatic feed Chain oil fuel tank capacity 0 24 L Chain oil discharge rate 8 mL min 10 000 min 1 Chain oil Dedicated chain oil Handle Equipped with anti vi...

Страница 6: ... to 45 13 to 18 Chain pitch inch 0 325 0 325 0 325 Emission standard 50g kWh MAX EPA Phase2 EPA Phase2 EPA Phase2 Dry Weight without saw chain and guide bar kg 4 4 4 4 4 6 4 4 Dimensions L x W x H mm 381 x 229 x 283 393 x 250 x 279 414 x 220 x 287 Idling 82 0 86 5 83 5 Full load 102 0 98 3 102 3 Noise value Racing dB A 104 8 103 4 109 6 Front handle 3 39 4 14 3 06 Idling Rear handle 3 01 4 62 2 14...

Страница 7: ...inspection to provide protection against safety hazards the dangers inherent in the use of any chain saw cannot be completely eliminated Accordingly the Handling Instructions lists specific precautions and suggestions on use of the chain saw to enhance the safe and efficient use of the tool by the customer Salespersons must be thoroughly familiar with the Handling Instructions in order to give per...

Страница 8: ...ded and deteriorated Improper capping can also degrade fuel in a single day especially in summer Instruct the customers not to store mixed fuel but to only prepare the required amount of mixture as needed C Storage Instruct customers to empty the fuel tank and perform idling until the engine stops in order to burn up any residual fuel in the carburetor before long term storage of the Models CS 40E...

Страница 9: ...l of foreign matter In case of frequent occurrence disassemble and clean the engine Faulty piston ring Worn piston Startup is impossible No compression Expired service life of the oil seal Parts replacement Dirty or faulty plug Cleaning or replacement Weak spark Improper air gap Adjustment Worn piston ring Replacement Low compression Expired service life of the oil seal Replacement Idling stops al...

Страница 10: ...e no other people nearby Ensure proper ventilation when performing repair in a small room or other poorly ventilated space After completing repair always return the throttle lever to the idling position and set the stop switch to the engine stop position 2 Inspection Standards and Spark Plug Replacement Model Item CS 40EA S CS 40EA PS Idling revolutions min 1 rev min 2 900 to 3 300 No load maximum...

Страница 11: ...filter Cleaning replacement Cracked fuel pipe Replacement Faulty tank vent hole check valve Replacement Faulty pump diaphragm of the carburetor Replacement Dirt clogging the carburetor Cleaning Faulty piston ring Cleaning replacement Worn piston ring Replacement Worn piston Replacement Worn or damaged oil seal Replacement Clogged fuel filter Cleaning Inadequate warm up especially in cold weather W...

Страница 12: ...g Adjustment Revolutions too high for idling Adjustment Worn or faulty clutch Inspection replacement High speed unavailable Pulling the throttle lever increases the speed Revolutions fluctuate The engine stalls Starts up and when idling mode is set Starts rotating Starts up and when idling mode is set Starts up and when idling mode is set Starts up and when idling mode is set The chain blades star...

Страница 13: ...e below a With the Spark Plug 13 removed from the CylinderAss y 63 b Open the Choke Button 92 by pushing it and set the Stop Switch 93 to the stop position c Open the throttle by pulling the Throttle Lever 122 d Pull the Starter Knob several times 2 Insert the Spark Plug 13 into the plug cap and then place the electrodes in contact with the metallic portion of the engine Under these conditions set...

Страница 14: ...Coil 50 4 Adjustment of the Carburetor Ass y 1 Use the screw to adjust the Carburetor Ass y 20 Idle Adjust Screw 32 Use the screw for adjusting the amount of air during idling Turning the screw clockwise increases engine revolutions turning it counterclockwise decreases engine revolutions 2 Standard setting of the carburetor Idle Adjust Screw 32 2 900 to 3 300 min 1 rev min Confirm that the saw ch...

Страница 15: ...holes 1 With the Cylinder Ass y 63 Piston M 67 and Piston Ring 65 removed remove carbon accumulated on the cylinder exhaust port and piston and use gasoline to thoroughly clean the disassembled components Apply two cycle dedicated oil to the bearings and sliding sections for reassembly 2 Make sure that the Clutch 158 is left threaded in the Crank Shaft 77 Chain oil filler ports Chain oil filler ho...

Страница 16: ...65 to 85 Muffler 59 1 Hex Socket Hd Bolt W Sp Washer M5 x 16 60 2 6 5 to 8 5 65 to 85 Engine Muffler Protector 54 3 Hex Socket Bolt SUS M4 53 4 0 to 4 5 41 to 46 Antivibration Spring 115 2 Flanged Tapping Screw D6 114 3 5 to 4 5 35 to 45 Spring Holder 113 Spring Holder 131 3 Nut M6 111 4 0 to 5 0 41 to 51 Front Handle 142 4 Tapping Screw W Flange D5 x 25 Black 134 1 5 to 2 0 15 to 20 Antivibration...

Страница 17: ... 13 14 15 16 18 43 21 22 23 24 28 29 30 31 32 38 39 42 41 40 53 54 55 56 57 58 64 65 66 12 10 66 70 41 75 76 71 71 72 68 67 73 72 77 74 70 81 82 83 84 85 86 87 44 45 46 47 48 50 49 51 90 91 92 93 94 95 96 97 98 99 79 20 80 88 2 4 19 78 39 25 26 27 33 34 35 37 36 52 59 60 62 89 61 6 17 69 ...

Страница 18: ...127 122 128 129 111 98 99 123 124 130 38 125 41 38 39 131 132 133 142 135 125 136 137 138 140 141 134 148 146 149 151 150 153 152 154 155 156 157 139 158 159 160 161 162 163 125 143 164 155 165 166 167 168 169 170 171 172 173 174 175 501 502 134 147 145 144 112 112 112 111 111 ...

Страница 19: ... CARBURETOR INSULATOR ASS Y 1 INCLUD 17 19 669 6896 CARB INSULATOR RUBBER 1 20 669 8433 CARBURETOR ASS Y 1 INCLUD 21 36 21 668 5210 SCREW 1 22 PUMP BODY 1 23 668 5212 PUMP GASKET 1 24 668 5213 PUMP DIAPHRAGM 1 25 668 4700 INLET SCREEN 1 26 668 5215 NEEDLE VALVE 1 27 669 0873 VALVE SPRING 1 28 668 5220 DIAPHRAGM PACKING 1 29 668 4690 METERING DIAPHRAGM COMP 1 30 668 5222 DIAPHRAGM COVER 1 31 669 07...

Страница 20: ...9 669 8441 CRANK CASE SET 1 INCLUD 70 71 74 70 668 4607 OIL SEAL TB 12227 2 71 668 5328 BALL BEARING 2 72 669 6856 PISTON PIN COLLAR 2 73 669 8445 NEEDLE BEARING A 1 74 669 6863 CRANK CASE PACKING 1 75 949 454 SPRING WASHER M5 10 PCS 4 76 668 5412 SEAL LOCK HEX SOCKET HD BOLT M5 4 77 669 6853 CRANK SHAFT 1 78 669 6865 SHIM 1 T 0 2 78 669 6866 SHIM 1 T 0 3 78 669 6867 SHIM 1 T 0 4 79 305 583 HEX SO...

Страница 21: ...W FLANGE D4 X 16 BLACK 8 126 668 5367 REAR HANDLE GRIP 1 127 668 5350 TRIGGER LOCKOUT VERMILION 1 127 668 5420 TRIGGER LOCKOUT GREEN 1 FOR USA CAN 128 668 5349 THROTTLE LEVER SPRING 1 129 668 5282 SPRING PIN 5 X 25 1 130 669 6871 REAR HANDLE 1 131 669 8429 SPRING HOLDER 1 132 881 722 HEX SOCKET HD BOLT W FLANGE M6 X 20 1 133 669 8428 ANTIVIBRATION SPRING 1 134 305 558 TAPPING SCREW W FLANGE D5 X 2...

Страница 22: ...LE BEARING 1 162 669 6886 WORM 1 163 669 6885 WASHER 1 164 949 219 MACHINE SCREW M4 X 16 10 PCS 1 165 669 6898 GUIDE PLATE A 1 166 669 6868 OIL GROMMET A 1 167 669 8453 FUEL PIPE 1 168 668 5407 BOLT WASHER D5 1 169 669 8455 OIL FILTER 1 170 669 6869 OIL FILTER BODY 1 171 669 8456 FLANGED TAPPING SCREW D5 X 15 1 172 669 6894 CHAIN CATCHER 1 173 669 6906 AIR DEFLECTOR 1 174 669 8421 RECOIL STARTER V...

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