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(5) Removal of the Armature Ass'y DC 18V [45]

First, remove the two Brush Caps [54], and take out the two Carbon Brushes [53]. The Carbon Brush [53]

can be easily taken out by hooking the protrusion of the Carbon Brush [53] with the tip of a flat-blade

screwdriver as shown in Fig. 2. Then, loosen the three Machine Screws (W/Washers) M5 x 35 [30], and

separate the Gear Cover Ass'y [3] from the Housing [58]. The Armature Ass'y DC 18V [45] will remain

attached to the Housing [58]. Then, gently tap the outside of the Housing [58] with a wooden or plastic

hammer to loosen and remove the Armature Ass'y DC 18V [45]. At this time, be very careful not to hit the fan

on the Armature Ass'y DC 18V [45].

Fig. 2

(6) Removal of the Base Ass'y [69]

Extract the Roll Pin D6 x 40 [64], and disassemble the Base Ass'y [69] from the Gear Cover Ass'y [3].

[58]

[53]

[51]

Protrusion

Содержание C 6DD

Страница 1: ...POWER TOOLS TECHNICAL DATA AND SERVICE MANUAL CORDLESS CIRCULAR SAW C 6DD SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST No F849 May 2001 C MODEL C 6DD ...

Страница 2: ...Notice for use Specifications and parts are subject to change for improvement Refer to Hitachi Power Tool Technical News for further information ...

Страница 3: ...L DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Symbols Utilized Competitors Company Name Model Name MAKITA 5621RDWB C ...

Страница 4: ... SINGLE CHARGE 6 8 PRECAUTIONS IN SALES PROMOTION 7 8 1 Handling Instructions 7 8 2 Caution Plate 8 8 3 Inherent Drawbacks of Cordless Circular Saw Requiring Particular Attention During Sales Promotion 9 9 REPAIR GUIDE 10 9 1 Precautions in disassembly and Reassembly 10 9 2 Precautions in disassembly and Reassembly of Battery Charger 14 10 STANDARD REPAIR TIME UNIT SCHEDULES 15 Assembly Diagram fo...

Страница 5: ...ave thus developed the cordless circular saw Model C 6DD for the European markets Thanks to the high strength components equivalent to an AC powered circular saw and the newly developed carbon brush replaceable powerful motor the Model C 6DD offers AC powered product level durability In addition the Model C 6DD is equipped with a convenient spotlight that enables operation in poor light areas for ...

Страница 6: ...tting depth is 40 mm 1 9 16 at 45 degrees inclined cutting Therefore a 2 x 4 workpiece can be easily cut at 45 degrees inclined cutting 3 Comfortable to grip soft handle The shape angle and location of the handle are important considerations in designing an easy to use circular saw The shape angle and location of the Model C 6DD s handle are similar to those of Hitachi s AC powered circular saws t...

Страница 7: ... and a saw blade square for accurate 90 cutting 7 High strength scratch resistant Ni plated cast aluminum base The Model C 6DD is equipped with a very strong and scratch resistant Ni plated cast aluminum base 8 Adjustable guide piece The Model C 6DD is equipped with an adjustable guide piece that aligns a saw blade with a premarked cutting line When the guide piece becomes misadjusted simply loose...

Страница 8: ...0 minutes for type EB 1830H battery at 20 C 68 F Operable ambient temperature range 0 C 40 C 32 F 104 F The maximum allowable temperature of the type EB 1820 battery is 60 C 140 F and the type EB 1830H battery is 45 C 113 F Indication method of battery charging function Malfunction in the battery or the charger The battery temperature is high marking recharging impossible Indication of the pilot l...

Страница 9: ... mm 6 1 2 165 mm 6 1 2 Hole diameter 15 9 mm 5 8 30 mm 1 3 16 No of teeth 16 pieces 16 pieces Code No 302407 302409 Model EB 18B 2 0 Ah EB 1820 2 0 Ah EB 1830H 3 0 Ah Code No 317326 319764 319765 2 Battery 3 Dust collector Code No 302981 ...

Страница 10: ...luminum die casting Equipped 210 mm 8 3 8 4 4 kg 9 7 lbs 50 minutes 71 dB 165 mm 6 1 2 54 mm 2 1 8 38 mm 1 1 2 24 pieces 3 0 Ah 2 600 364 mm 14 5 16 None Replaceable 227 mm 9 18 V Equipped None Aluminum press None 197 mm 7 3 4 4 0 kg 8 8 lbs 60 minutes 71 dB 7 WORKING PERFORMANCE PER SINGLE CHARGE As actually measured values listed in the above table may vary depending on sharpness of the saw blad...

Страница 11: ...d generator etc will cause the charger to overheat and burn out 4 Do not use any voltage increasing equipment transformer etc between the power source and the charger If the charger is used with voltage over and above that indicated on the unit it will not function properly 5 Conduct battery charging at an ambient temperature range of 0 4 C 32 104 F Special temperature sensitive devices are employ...

Страница 12: ...ssary 10 Disposal of the Type EB 1820 or EB 1830H storage battery Ensure that all customers understand that Type EB 1820 or EB 1830H Storage Batteries should be returned to the Hitachi power tool sales outlet or the authorized service center when they are no longer capable of being recharged or repaired If thrown into a fire the batteries may explode or if discarded indiscriminately leakage of the...

Страница 13: ...ody of this unit is provided with a vent hole for greater cooling efficiency Since the motor has a built in cooling fan a foreign substance inserted into the vent hole is likely to cause mechanical failure Instruct our customer never to cover or block the vent hole 5 Variation in amount of work possible per charge Although the nominal chargeable capacity of the storage batteries used with the Mode...

Страница 14: ...e to the saw blade itself 1 Prior to attempting further disassembly ensure without fail that the TCT Saw Blade 16 is removed to prevent damage to its cutting edge and to avoid possible serious accident 2 Removal of the Safety Cover 11 First disconnect the Return Spring 12 from the Safety Cover 11 Then loosen the two Seal Lock Flat Hd Screws M4 x 10 14 and take off the Bearing Cover 13 The Safety C...

Страница 15: ...ews W Washers M5 x 35 30 and separate the Gear Cover Ass y 3 from the Housing 58 The Armature Ass y DC 18V 45 will remain attached to the Housing 58 Then gently tap the outside of the Housing 58 with a wooden or plastic hammer to loosen and remove the Armature Ass y DC 18V 45 At this time be very careful not to hit the fan on the Armature Ass y DC 18V 45 Fig 2 6 Removal of the Base Ass y 69 Extrac...

Страница 16: ...o 105 in lbf Machine Screw M3 5 x 8 5 of the Switch 34 4 5 to 7 5 kgf cm 4 to 6 5 in lbf 2 Reassembly of the Armature Ass y DC 18V 45 Prior to assembling the Armature Ass y DC 18V 45 ensure that the Rubber Ring 2 is properly inserted into the groove of the bearing case within the Gear Cover Ass y 3 At this time be very careful not to damage the Rubber Ring 2 3 Reassembly of the Lock Lever 46 See F...

Страница 17: ...erally Never tap the end of the spindle with a hammer Otherwise the Gear Cover Ass y 3 may be damaged 5 Mounting the Magnet 41 Mount the Magnet 41 to the Housing 58 aligning the notch at the outer circumference of the Magnet 41 with the protrusion inside the Housing 58 6 Lubrication Liberally apply the designated lubricants as follows Within the Gear Cover Ass y 3 Nippeco Grease SEP 3A 8 g 0 282 o...

Страница 18: ...sing 58 Fig 5 37 57 52 50 32 31 58 34 35 33 36 39 38 56 55 Caulk four internal wires Black blue yellow and brown Put internal wires in the groove Put internal wires in the groove Mount Terminal A 38 to the Knob 39 aligning the hole and the protrusion and put the assembly in the Housing 58 Red Blue Brown White Red Black Brown Yellow 9 2 Precautions in disassembly and Reassembly of Battery Charger P...

Страница 19: ...xed Variable C 6DD Work Flow Armature Ass y Ball Bearing 608VV Ball Bearing 6001VV Saw Blade Safety Cover Return Spring 60 min 50 Housing Magnet Gear Cover Ass y Spindle and Gear Set Bearing Holder Ball Bearing 6003VV Base Ass y General Assembly Handle Cover Switch ...

Страница 20: ...l C 6DD 2001 3 15 E1 F849 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 29 19 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 501 502 503 504 47 48 49 50 51 52 53 54 55 56 57 58 21 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 ...

Страница 21: ...302 427 BOLT W FLANGE M8X15 5 1 19 302 458 KNOB 2 20 676 531 O RING P 7 1 21 949 433 BOLT WASHER M8 10 PCS 2 22 319 830 SLEEVE 1 23 303 838 RIVING KNIFE 1 24 302 468 BOLT W FLANGE M8X10 BLACK 1 25 992 013 SEAL LOCK FLAT HD SCREW M5X14 2 26 303 800 DIAGONAL BOLT M8 1 27 302 464 KNOB 1 28 304 043 MACHINE SCREW W WASHERS M4X10 BLACK 1 29 302 086 TAPPING SCREW W FLANGE D4X20 BLACK 8 30 997 234 MACHINE...

Страница 22: ...18 HOUSING 1 59 319 831 GRIP COVER 1 60 962 569 WASHER B 2 61 960 108 HEX HD TAPPING SCREW D4X60 2 62 319 764 BATTERY EB 1820 W ENGLISH N P 1 62 319 765 BATTERY EB 1830H W ENGLISH N P 1 63 308 479 BEVEL PLATE 1 64 949 686 ROLL PIN D6X40 10 PCS 1 65 317 200 MACHINE SCREW W WASHERS M4X8 BLACK 1 66 316 246 GUIDE PIECE 1 67 302 457 BOLT SQUARE M8X30 1 68 308 480 RIVET D6X17 2 69 316 443 BASE ASS Y 1 I...

Страница 23: ...IES ITEM NO CODE NO DESCRIPTION REMARKS NO USED ITEM NO CODE NO DESCRIPTION REMARKS NO USED C 6DD Printed in Japan 010315N 3 01 501 319 836 CASE 1 502 CHARGER MODEL UC 24YFA 1 503 302 478 BOX WRENCH 13MM 1 504 302 756 GUIDE 1 601 302 981 DUST COLLECTOR SET D 1 ...

Страница 24: ......

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