1
1
2
4
5
3
4
1
3
8
6
7
0
9
B
4
3
A
2
C
D
D
F
E
2
5
1
Lever
2
Base
3
Tighten
4
Loosen
5
Cutting depth adjustment link
6
Bolt (left hand screw)
7
Washer (A)
8
Diamond wheel
9
Spindle
0
Washer (B)
A
Box wrench
B
Wrench
C
Cutting line
D
Guide line on the base
E
Wear limit
F
No. of carbon brush
2
3
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
f)
If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always wear
eye protection.
Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or
carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f)
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
Use of dust collection can reduce dust related
hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool's operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f)
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the
work to be performed.
Use of the power tool for operations different
from those intended could result in a hazardous
situation.
4
PRECAUTIONS ON USING CUTTER
1.
Do NOT use any cutting tool other than a dia-
mond wheel.
Use the diamond wheel specified in this manual.
2.
Don’t use it for cutting of metallic materials.
Diamond wheel may be broken or its service life
may be remarkably reduced when it is used for
cutting of metallic materials. Be sure not to use
the wheel for cutting of metals.
3.
Do not start the cutter while the diamond wheel
is in contact with the material.
4.
Keep the motor interior free of water.
5.
Wear protective glasses to protect your eyes
while cutting.
6.
Prior to use, be sure to check the diamond wheel
in such details as crack, broken part, bent part,
and the like. Don’t use a diamond wheel if any of
the above detect is found on the wheel. Also
confirm that no abnormality exists by actual test
running.
7.
Proceed with cutting operation when full speed
has been reached.
8.
Do NOT apply excessive force.
9.
When cutting concrete, tile, or stone, the maxi-
mum cutting depth should be held to within
20mm.
10. Never touch diamond wheel while operating.
11. Never lay down the cutter while the diamond
wheel is revolving.
Also do not stop the cutter with the diamond
wheel forcibly depressed against the material.
12. Exercise care to position the cutter at a safe,
stable spot when cutting.
13. Take good care of the power tool and keep it
clean.
SPECIFICATIONS
Voltage (by areas)*
(220V, 230V)
Power Input
1320 W
No-Load Speed
11500/min.
Max. cutting depth
34mm (wheel dia. 110mm)
31.5mm (wheel dia. 105mm)
Diamond wheel
110mm external dia.
1.0mm thickness
20mm internal dia.
Weight (without cord)
2.8kg
STANDARD ACCESSORIES
(1) Box Wrench ................................................................ 1
(2) Wrench ........................................................................ 1
Standard accessories are subject to change without
notice.
OPTIONAL ACCESSORIES ( sold separately)
䡬
Diamond Wheel
Diameter
Hole
Thickness
(mm)
diameter
(mm)
(mm)
Blade
A (Dry)
106
20
1.2
type
Optional accessories are subject to change without notice.
A Type
APPLICATIONS
䡬
Cutting and scribing of concrete.
䡬
Cutting and scribing various types of stones.
䡬
Cutting and scribing various types of tiles.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized con-
forms to the power requirements specified on the
product nameplate.
2. Power switch
Ensure that the power switch is in the OFF position.
If the plug is connected to a receptacle while the
power switch is in the ON position, the power tool
will start operating immediately, which could cause
a serious accident.
3. Extension cord
When the work area is removed from the power
source, use an extension cord of sufficient thickness
and rated capacity. The extension cord should be
kept as short as practicable.
4. Mounting the diamond wheel
For details, refer to the item “Mounting and dis-
mounting the diamond wheel”.
5.
Confirm that the cutting depth adjusting lever is
securely clamped.
6. Cutting depth adjustment (Fig. 1)
Lowering the lever will loosen and raising it will
tighten. Loosening the lever and moving the base
will allow adjustment of the cutting depth.
CAUTIONS
䡬
Leaving the lever loosened may result in injury.
Securely tighten the lever after adjusting the cutting
depth.
䡬
When the cutting depth exceeds 20mm, concrete,
and so on must be cut in two steps. Never try to
cut in one step; otherwise, the motor is liable to
be overloaded and damage may result. Also, cut-
ting efficiency will be lowered in such an instance.
MOUNTING AND DISMOUNTING THE
DIAMOND WHEEL
CAUTIONS
䡬
Be sure to disconnect the attachment plug from the
power receptacle to avoid serious trouble.
1. Mounting the diamond wheel
(1) Thoroughly remove dust accumulated on the spindle
and washers.
(2) As shown in
Fig. 2
, the concave portions of washers
(A) and (B) must be on the diamond wheel side.
(3) Thoroughly clamp the bolt.
2. Dismounting the diamond wheel
Use the provided wrench and box wrench to
remove the bolt. (
Fig. 3
)
CAUTIONS
䡬
A diamond wheel for mounting on this equipment
must have 20mm internal diameter. No other sized
diamond wheel should be used.
CUTTING PROCEDURES
1. Set the machine body (base) on the material to be
cut; use the side on the base to align the diamond
wheel with the cutting line. (
Fig. 4
)
2. Turn the switch ON with the diamond wheel initially
kept off the material to be cut.
The power switch is turned ON when the trigger
is pulled by one’s finger, and is turned OFF when
the trigger is released. If the stopper is depressed
after the trigger is pulled, the power switch be-
comes locked, even though the trigger is released,
proving particularly convenient for continuous
operation. When the power switch is to be turned
OFF, the stopper can be released by pulling the
trigger, and the power switch is turned OFF upon
releasing the trigger.
CAUTIONS
䡬
Do NOT use the diamond wheel for cutting along
curves or at angles; otherwise, it may be damaged,
resulting in extremely shortened service life.
䡬
Before starting to cut, confirm that the diamond
wheel has attained full-speed revolution.
䡬
Should the diamond wheel stop or make an abnor-
mal noise while operating, promptly turn OFF the
switch.
䡬
Always take care in preventing the power cord from
coming near to the revolving diamond wheel.
䡬
When finished with a job, pull out the plug from
the power receptacle.
MAINTENANCE AND INSPECTION
1. Inspecting the diamond wheel
Since use of a dull diamond wheel will cause
motor malfunctioning and degraded efficiently,
replace with a new one without delay when
abrasion is noted.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure
that they are properly tightened. Should any of the
screws be loose, retighten them immediately. Fail-
ure to do so could result in serious hazard.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the
power tool. Exercise due care to ensure the winding
does not become damaged and/or wet with oil or
water.
4. Inspecting the carbon brushes (Fig. 5)
The motor employs carbon brushes which are
consumable parts. Since an excessively worn car-
bon brush can result in motor trouble, replace the
carbon brush with a new one having the same
carbon brush No. shown in the figure when it
becomes worn to or near the “wear limit”. In
addition, always keep carbon brushes clean and
ensure that they slide freely within the brush holders.
5. Replacing carbon brushes
Loosen the set screw and remove the tail cover.
Remove the brush caps and carbon brushes. After
replacing the carbon brushes, do not forget to
tighten the brush caps securely and to install the
tail cover.
5
6. Replacing supply cord
If the replacement of the supply cord is neces-
sary, this has to be done by Hitachi Authorized
Service Center in order to avoid a safety hazard.
If the supply cord of this power tool is damaged,
it must be replaced by a specially prepared cord
available through the service organization.
7. Service parts list
CAUTION
Repair, modification and inspection of Hitachi Power
Tools must be carried out by a Hitachi Authorized
Service Center.
This Parts List will be helpful if presented with the
tool to the Hitachi Authorized Service Center when
requesting repair or other maintenance.
In the operation and maintenance of power tools,
the safety regulations and standards prescribed in
each country must be observed.
MODIFICATIONS
Hitachi Power Tools are constantly being improved
and modified to incorporate the latest technological
advancements.
Accordingly, some parts may be changed without
prior notice.
NOTE
Due to HITACHI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
6
7
CM4SB2
1
2
Item
No.
Part Name
Q’TY
1
FAN GUIDE
1
2
HEX. HD. TAPPING SCREW D5
×
65
2
3
BRUSH TERMINAL
2
4S
T
A
TOR ASS'Y
1
5
TERMINAL
2
6
PACKING SEAL
1
7
DUST SEAL
1
8
BALL BEARING 608VVMC2EPS2L
1
9
RUBBER COVER (B)
1
10
HANDLE COVER
1
11
SWITCH RUBBER COVER
1
12
MACHINE SCREW (W/WASHER)
M3.5
×
6
4
13
SWITCH
1
14
HOUSING ASS'Y
1
15
TAPPING SCREW (W/FLANGE)
D4
×
20
5
16
NAME PLATE
1
17
SEAL
1
18
HEX. SOCKET SET SCREW M5
×
82
19
MACHINE SCRW (W/WASHERS)
M5
×
25
3
20
TAIL COVER
1
21
RUBBER RING
1
22
BEARING BUSHING
1
23
NOISE SUPPRESSOR
1
24
TERMINAL
2
25
TERMINAL
1
26
TAPPING SCREW (W/FLANGE)
D4
×
16
2
27
CORD CLIP
1
28
CORD ARMOR
1
29
CORD
1
30
BRUSH HOLDER
2
31
CARBON BRUSH
2
32
BRUSH CAP
2
33
WASHER (B)
1
34
O-RING (1AP-20)
1
35
BEARING CAP
1
36
DISTANCE PIECE
1
37
BALL BEARING 6002VVCMPS2S
1
38
BEARING HOLDER
1
39
SPINDLE AND GEAR SET
1
40
BALL BEARING 606VVMC3PS2S
1
41
HITACHI LABEL
1
42
GEAR COVER
1
Item
No.
Part Name
Q’TY
43
SPECIAL NUT M7
1
44
PINION
1
45
BALL BEARING 629VVMC2EPS2L
1
46
WASHER (A)
1
47
ARMATURE
1
48
SEAL LOCK SCREW
(W/SP. WASHER) M5
×
25
2
49
ROLL PIN D6
×
36
1
50
BASE
1
51
WASHER M6
1
52
LINK LEVER
1
53
RETAINING RING FOR D8 SHAFT
1
54
SPECIAL BOLT
1
55
BOLT (LEFT HAND) M7
×
15
1
56
WASHER (A)
1
501
WRENCH
1
502
BOX WRENCH 10MM
1
8
SAFETY INSTRUCTIONS FOR CUTTER
1.
Do not use a grinding wheel.
2.
Do not use a diamond saw blade not in compliance
with the regulations of the manufacturer.
3.
Do not use a damaged, deformed or cracked cutting
wheel.
4.
Do not operate the cutter without a fixed guard.
5.
Do not start the cutter when the cutting wheel is in
contact with a worker.
6.
After the cutter is powered off and before the cutting
wheel has stopped completely, do not put down the
cutter or make the diamond saw blade to stop with
a forced external force.
7.
Before replacing the cutting wheel, adjusting the
cutting depth or the water pipe, or repairing the
cutter, unplug the power plug from the power
supply and make the diamond saw blade still.
8.
If the cutter is designed with a residual current
operated protective device, inspect the operation
reliability of the residual current operated protective
device before operating the cutter.
9.
When operating the cutter at a place where the
diamond saw blade may cut the concealed wire or
its own cord, hold the insulating holding surface of
the power tool.
The contact between the diamond
saw blade and any live wires may make the exposed
metal parts of a power tool electrified and the
operator suffers electric shock.
10. Be extremely careful when “blind cutting” is done
in a wall or another dead zone.
The diamond saw
blade may cut the gas pipe, the water pipe, the cord
or other objects that may hereby cause a bounce.
WARNING
a)
Always keep your hands from the cutting area and
the diamond saw blade.
If you hold the cutter with
both hands, you will not be cut by the diamond saw
blade.
b)
Do not touch the space below a workpiece.
The fixed
guard cannot protect the diamond saw blade below
the workpeice.
c)
Always use a diamond saw blade with well matched
size and axis shape (diamond-shaped or round).
Poor
matching between the diamond saw blade and the
clamping part of the cutter may result in an eccentric
operation and further loss of control.
d)
Do not use any washers or bolts that are damaged
or have incorrect sizes.
This may result in loss of
control.
*Be sure to check the nameplate on product as it is subject to change by areas.
Symbols
WARNING
The following show symbols used
for the machine. Be sure that you
understand their meaning before
use.
To reduce the risk of injury, user
must read instruction manual.
Always wear eye protection.
5) Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts.
This will ensure that the safety of the power
tool is maintained.
PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of
children and infirm persons.
CM4SB2̲ChS̲A2size
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