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Calibration Manual  Mentor EI 65 

Mentor EI 65 CALIBRATION MANUAL – VERSION 1.0 

190232 REVISION - 03/06/09 

10 

4.12.1. FORCE 1 ZERO – With no load on the hook block, use the arrows “UP or 

DOWN” to enter the value for the minimum force on the main boom. 
NOTE: The total load includes the rigging, cables, and hook block. 

4.12.2. Press “OK” to confirm Load. 

4.12.3. FORCE 1 LOAD - Lift a test load that is different than the first set of data. 

See crane manufactures data for approximate load. NOTE: To comply with 
SAE J376 standards, the test load must be to a known accuracy of 

r

1%. 

4.12.4. Use the arrows “UP or DOWN” to adjust the display load to indicate your 

total test load. NOTE: The total load includes the load, rigging, cables, and 
hook block. 

4.12.5. Press “OK” to confirm total load. 

4.13. SET FORCE 2 FIRST SET - This is the first set of data for the auxiliary force 

sensor KMD2. 

4.13.1. Press “OK” to calibrate the KMD2 – auxiliary linerider/load cell or press the 

arrow “DOWN” button to continue. 

4.13.2. PARTS OF LINE - Use the arrows “UP or DOWN” to select parts of line. 

NOTE: For the 1st set of data the parts of line should be a small figure. 
Recommended is ‘1’. Two parts of line are needed for a load cell and one 
part of line for a linerider. 

4.13.3. FORCE 2 ZERO – With no load on the hook block, use the arrows “UP or 

DOWN” to enter the value for the minimum force on the main boom. 
NOTE: The total load includes the rigging, cables, and hook block. 

4.13.4. Press “OK” to confirm Load. 

4.13.5. FORCE 2 LOAD - Lift a test load of at least 75% of permissible line pull for 

the crane’s configuration. See crane manufacturer’s data for approximate 
load. NOTE: To comply with SAE J376 standards, the test load must be to 
a known accuracy of 

r

1%. 

4.13.6. Use the arrows “UP or DOWN” to adjust the display load to indicate your 

total test load. NOTE: The total load includes the load, rigging, cables, and 
hook block. 

4.13.7. Press “OK” to confirm total load. 

4.14. SET FORCE 2 SECOND SET - This is the second set of data for the auxiliary force 

sensor. NOTE: The first set of data must be used before entering the second set of 
data. NOTE: For the second set of data the parts of line should be increased. The 
maximum number of possible parts of line is recommended. 

Содержание Mentor EI65

Страница 1: ...HIRSCHMANN LENGTH ANGLE RADIUS LOAD INDICATING SYSTEM Mentor EI65 Software Version 1 0 CALIBRATION MANUAL P N 190232 REVISION 03 06 09...

Страница 2: ......

Страница 3: ...he implied warranties of merchantability and fitness for a particular purpose Hirschmann shall not be liable for errors contained herein or for incidental or consequential damages in connection with t...

Страница 4: ......

Страница 5: ...Mentor EI 65 CALIBRATION MANUAL 190232 REVISION 03 06 09 Table of Contents 1 GENERAL INFORMATION 1 2 WARNINGS 1 3 ESSENTIAL INFORMATION FOR CALIBRATION 2 4 CALIBRATION 5 5 OPERATIONAL CHECKS 14 APPEN...

Страница 6: ......

Страница 7: ...INFORMATION Hirschmann Length Angle Radius Load Indicator System Mentor EI 65 Operator s Manual Hirschmann Length Angle Radius Load Indicator System EI 65 Installation Manual 2 WARNINGS Always refer...

Страница 8: ...e Appendix A Mechanical Adjustment for Sensors x Length Sensor With the boom sections fully retracted set the length potentiometer by turning the center screw counter clockwise slowly to a soft stop x...

Страница 9: ...fset As shown above the value is a positive number Dimension C The head offset which is the vertical measurement between the boom foot pivot pin to the lower head sheave center pin Head Offset Configu...

Страница 10: ...ROPE DIAMETER ADVISED RANGE 048 311 060 001 SENSOR LINERIDER SKM311 1 4 r1 32 048 311 060 002 SENSOR LINERIDER SKM311 1 2 r1 32 048 311 060 003 SENSOR LINERIDER SKM311 9 16 r1 32 048 312 060 002 SENS...

Страница 11: ...and DOWN buttons to select a language English Spanish or French When complete press the OK button 4 6 CONFIG UNITS Press OK to select and use the arrow UP and DOWN buttons to select the load units LBS...

Страница 12: ...OK to accept or the arrow DOWN for next selection 4 8 1 1 Enter the minimum length using the arrows UP or DOWN to adjust the display Press OK to enter length 4 8 1 2 Enter the maximum length using th...

Страница 13: ...n instead of entering calibration mode to remove extension JIB LGTH_1 is a section with a fixed length primarily used with whip sections If a non zero value is entered for its length the operator will...

Страница 14: ...um length Press OK to enter length 4 9 4 OFFSET MIN Press the arrows UP or DOWN to display minimum offset angle Press OK to enter angle 4 9 5 OFFSET MAX Press the arrows UP or DOWN to display maximum...

Страница 15: ...ok block use the arrows UP or DOWN to enter the value for the minimum force on the main boom NOTE The total load includes the rigging cables and hook block 4 10 4 Press OK to confirm Load 4 10 5 FORCE...

Страница 16: ...rrows UP or DOWN to select parts of line NOTE For the 1st set of data the parts of line should be a small figure Recommended is 1 Two parts of line are needed for a load cell and one part of line for...

Страница 17: ...he test load must be to a known accuracy of r1 4 15 5 Use the arrows UP or DOWN to adjust the display load to indicate your total test load NOTE The total load includes the load rigging cables and hoo...

Страница 18: ...l it is no longer in contact with the ground For best results a load near the limit at 60 degrees long boom should be used Care must be taken when lifting the load since the Mentor EI65 safety checks...

Страница 19: ...layed on the top line may be adjusted using the UP and DOWN arrows Adjust this until the radius displayed in the lower left corner of the matches the actual radius measured with a measuring tape or si...

Страница 20: ...radius The radius is a horizontal measurement from the centerline of rotation to the center of the hook block The displayed radius should be equal to or greater than the measured radius by 10 For exam...

Страница 21: ...90232 REVISION 03 06 09 15 APPENDIX A MECHANICAL ADJUSTMENT OF SENSORS WG103 ADJUST LENGTH POTENTIOMETER WITH BOOM FULLY RETRACTED TURN THE CENTER SCREW COUNTER CLOCKWISE TO A SOFT STOP ADJUST TOP OF...

Страница 22: ...NT The angle I shown in Figure 1 needs to be within 0 0 4 of the actual angle of the boom Check boom angle at base heel section only After adjustment compare the actual boom angle with the displayed a...

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