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Part No. 4801-1015 Rev 6-09 

 

Super-Saver XL Heater – 120 Volt 

Page

 

17

 

of 

25

 

 

Table 1 

Minor Loss Equivalents 

 

Fitting 

2" (5.08 cm) IPS Or Smaller 

2” (5.08 cm) IPS To 4” (10.16 cm) IPS 

 

Feet per fitting 

Meters per fitting 

Feet per fitting 

Meters per fitting 

45

°

 Elbow 

1 1 

90

°

 Elbow 

2 2 

10 

Tee 4 4 

20 

Gate Valve 

Angle Valve 

60 

18 

Swing Valve 

30 

 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Table 2.  Maximum Capacity Of Pipe In Thousands Of BTU per Hour 

Nominal Internal 

Natural Gas (Methane) @ Pressure Drop Of 0.5 in w.c. (0.2 mbar) 

Iron Pipe 

Diameter, 

Values listed are for 0.6 sp.gr. based on Heat Of Combustion of 1000 BTU/cu .ft  

Size, (IPS) 

Length Of Pipe, Feet (multiply ft by 0.3 to convert to meter) 

Inch* Inch* 

10 20  30 40

50

60

70

80

90

100 

150 

200

250

300

1/2 

.622  175  120  97  82  73  66  61 57 53 50 40 35 29 25 

3/4 

.824 

360 

250 

200 

170 

151 

138 

125 

118 

110 

103 

84 

72 

59 

53 

1.049  680  465 

375  320  285  260  240 220 205 195 160 135 109 100 

1-1/4 

1.380 

1400 

950 

770 

660 

580 

530 

490 

460 

430 

400 

325 

280 

219 

206 

1-1/2 

1.610  2100  1460  1180  990  900  810  750 690 650 620 500 430 325 309 

2.067 

3950 

2750 

2200 

1900 

1680 

1520 

1400 

1300 

1220 

1150 

950 

800 

614 

596 

2-1/2 

2.469  6300  4350  3520  3000 2650 2400 2250 2050 1950 1850

1500

1280 966  950 

3.068 

11000 

7700 

6250 

5300 

4750 

4300 

3900 

3700 

3450 

3250 

2650

2280 

1855 

1680 

4.026  23000  15800  12800  10900  9700  8800  8100 7500 7200 6700 5500

4600 3783 3432 

Table values given in BTUH/1000.  To convert to kW, multiply table values by 0.3 
* 1 inch = 25.4 mm

 

Pipe Sizes Determined For Diagram 

Pipe Section 

Max Gas Capacity Value Determined From Table 2 

Pipe Size Determined From Table 2 

 BTUH  kWh 

inches 

mm 

a-b 280,000 

82 1-1/4 

in 

31.8 

b-c 

135,000 

40 

1 in  

25.4 

b-d 

72,000 

21 

¾ in  

19.1 

b-f 72,000 

21  ¾ 

in. 

19.1 

c-e 72,000 

21  ¾ 

in. 

19.1 

c-g 

72,000 

21 

¾ in . 

19.1 

 

 

Table 3.  Maximum Capacity Of Pipe In Thousands Of BTU per Hour 

Nominal Internal 

Liquid Propane (LP) @ Pressure Drop Of 0.5 in w.c. 

Iron Pipe 

Diameter, 

Values listed are for 1.6 sp.gr. based on Heat Of Combustion of 2500 BTU/cu .ft  

Size, (IPS) 

Length Of Pipe, Feet (multiply ft by 0.3 to convert to meter) 

Inch* Inch* 

10 20 30 40

50

60

70

80

90  100 125

150

1/2 

.622  275 189 152 129 114 103 96  89 

83 

78 

69 

63 

3/4 

.824 

567 

393 

315 

267 

237 

217 

196 

185 

173 

162 

146 

132 

1.049 1071 732 590 504 448 109 378  346  322  307  275  252 

1-1/4 

1.380 

2205 

1496 

1212 

1039 

913 

834 

771 

724 

677 

630 

567 

511 

1-1/2 

1.610  3307 2299 1858 1559 1417 1275 1181  1086  1023  976 

866 

787 

2.067 

6221 

4331 

3465 

2992 

2646 

2394 

2205 

2047 

1921 

1811 

1606 

1496 

Table values given in BTUH/1000.  To convert to kW, multiply table values by 0.3. 
* 1 inch = 25.4 mm

 

IMPORTANT 

Tables 2 and 3 are based on values given in the Gas Engineers Handbook and are intended as a guide only.  

Consult your gas supplier for gas capacity and pipe size information for your particular piping system. 

Содержание HH-SS-120-XL

Страница 1: ...e de gaz FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this or any other appliance CONSIGNES DE SECURITE II es interdit d utiliser des liquides inflammables ou degageant des vapeurs inflammables a proximite de tout appareil fonctionnant au gaz Agricultural Building Heater 120 Volt Retain Instructions for Future Reference MODEL BTUH kW HH SS 225...

Страница 2: ...fire or explosion property damage personal injury or loss of life WARNING Not for home or recreational vehicle use Installation of this heater in a home or recreational vehicle may result in a fire or explosion property damage personal injury or loss of life WARNING Proper gas supply pressure must be provided to the inlet of the appliance Refer to rating plate for proper gas supply pressure Gas pr...

Страница 3: ... Pipe Glue 1 4 7 mm Nut Driver Install screw hooks with hammer or drill Model No Maximum Input Ventilation air required to support combustion SS 40 XL 40 000 BTUH 11 7 kW 500 CFM 849 5 m3 hr SS 75 XL 75 000 BTUH 21 9 kW 500 CFM 849 5 m3 hr HH SS 120 XL 120 000 BTUH 35 2 kW 1000 CFM 1699 m3 hr HH SS 175 XL 175 000 BTUH 36 6 kW 1000 CFM 1699 m3 hr HH SS 200 XL 200 000 BTUH 58 6 kW 1000 CFM 1699 m3 h...

Страница 4: ... living quarters 10 Not to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volume and or pressure is the responsibility of the installer 12 Adequate ventilation is required 13 Combustion and ventilation air must not be obstructed 14 Not for use with duct w...

Страница 5: ... clean B Burner orifice and hot surface ignition assembly must be kept clean and free of carbon build up C Check blower wheel regularly for dust accumulation and clean periodically for maximum airflow D Thermostat coils must be kept clean to assure proper temperature control E Igniter must be cool before wash down Do not operate heater for one hour following wash down WARRANTY Your Super Saver XL ...

Страница 6: ...irections for Leveling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 4 3 Installing Dual Flare Duct Fold Dual Flare duct to shape as shown in Fig 1 Install Dual Flare duct to heater exhaust Fig 1 as shown with sheet metal screws provided This provides a multi directional heat flow that may be set by bending flaps 4 4 Connecting th...

Страница 7: ...e heater will operate every time power is supplied and the on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is supplied the on off switch is activated and the thermostat indicates a call for heat 5 2 Starting Up Adjust thermostat higher than house temperature Allow 20 seconds for heater to ignite On initial star...

Страница 8: ...h sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide thru wall extension duct assembly into flange and secure with sheet metal screws 11 Place outer flashing seal around thru wall extension duct and secure with sheet metal screws to inside of wall 12 Fasten directional duct to extension duct mounting flange then bend d...

Страница 9: ...CTRONIC MODULE Transformer STATUS INDICATOR 1 4 5 2 3 7 6 8 GREEN BLACK WHITE YELLOW YELLOW IND L1 HSI HSIG L2 W PSI FSI GV PSO FSG C BLUE BLACK ORANGE BROWN WHITE YELLOW GRAY YELLOW RED YELLOW GREEN Option 1 Piggy Back Thermostat COMPONENT AND WIRING DIAGRAM 120 Volts A C 60 Hz Single Phase FSI FSI 1 2 IPON CONNECTORS INSIDE HEATER INSIDE HEATER INSIDE HEATER Option 2 Low Voltage Control Direct W...

Страница 10: ...HERMOSTAT 10 AMP FUSE ON OFF TRANSFORMER 24 VAC 40VA 60 Hz MOT FLAME SENSOR PROBE GND REDUNDANT VALVE MAIN VALVE HIGH LIMIT SWITCH SAIL SWITCH IND LI HSI HSIG L2 PSO FSG PSI W GV C LINE VOLTAGE LOW LINE WHITE BLACK UNITED TECHNOLOGIES Hot Surface Ignition Control FSI LADDER TYPE SCHEMATIC DIAGRAM 120 Volts A C 60 Hz Single Phase IGNITOR ...

Страница 11: ... listed below will help determine if system is operating properly The igniter will warm up and glow bright red The main burner flame will ignite The main burner flame will continue to burn after the igniter is turned off Trouble shooting the system consists of checking for these three visual indications The Visual Check Charts define the proper action if any of these indications do not occur DANGE...

Страница 12: ...nt 4 Status Indicator Flashing Four Times When the status indicator LED shows the repeating error code of four flashes the control has gone into lock out due to a failure within the control board 9 3 Checking Manifold Pressure To be performed by a certified gas technician only 1 Unplug heater from power source and turn ball valve to OFF position 2 Remove outlet pressure tap plug from gas control v...

Страница 13: ...Part No 4801 1015 Rev 6 09 Super Saver XL Heater 120 Volt Page 13 of 25 9 4 Chart 1 First Visual Check Chart 1 First Visual Check ...

Страница 14: ...Part No 4801 1015 Rev 6 09 Super Saver XL Heater 120 Volt Page 14 of 25 9 5 Chart 2 Second Visual Check Chart 2 Second Visual Check NOTE All voltage readings 10 15 ...

Страница 15: ...Part No 4801 1015 Rev 6 09 Super Saver XL Heater 120 Volt Page 15 of 25 9 6 Chart 3 Third Visual Check Chart 3 Third Visual Check ...

Страница 16: ...000 4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2 Determine the ELOP Length from meter to most remote heater length from a to e or g 100ft 30m 25ft 8 m 125ft 38 m Minor loss equivalents from Table 1 1 gate valve x 2ft valve 1 m valve 3 tees x 11 ft tee 4 m...

Страница 17: ...3000 15800 12800 10900 9700 8800 8100 7500 7200 6700 5500 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capacity Value Determined From Table 2 Pipe Size Determined From Table 2 BTUH kWh inches mm a b 280 000 82 1 1 4 in 31 8 b c 135 000 40 1 in 25 4 b d 72 000 21 in 19 1 b f 72 000 ...

Страница 18: ... type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 6401 4501 3005 0108 1903 3800 6401 4515 6401 4512 0404 2358 6450 0094 3002 3004 3005 2130 3005 0102 1010 1317 LP Propane Gas 1010 2500 Natural Gas 6401 4510 Models SS 225 XXL SS 200 XL SS 175 XL SS 1290 XL 11 Parts Assemblies ...

Страница 19: ...1496 1041 1491 1021 1495 3004 0100 LP Propane Gas 3004 0101 Natural Gas 1041 5004 SEE MODEL NO 1004 1422 1004 1102 Models HH SS 225 XL HH SS 200 XL HH SS 175 XL HH SS 120 XL 6401 1308 1004 1102 0404 7036 0404 6674 0404 1140 OSM 0404 3000 1004 1406 0404 6703 OSM 6401 4513 ISM 6401 4504 ISM 6401 1151 6401 1140 ...

Страница 20: ... XL and HH SS 120 XL 6401 1318 1004 0107 6401 4508 1001 1452 0408 6673 1004 1388 1004 1410 1004 1130 0408 5017 1001 1452 3001 1740 3017 1301 120V 60 Hz 0408 7022 120 Volt Control Box 3006 1581 6401 4502 1013 2047 3001 2080 3010 2139 1004 2138 3001 2862 1042 2693 1004 2036 1004 2136 3591 1851 6401 2911 1001 2158 ...

Страница 21: ...ency gas type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 0404 2742 3005 2130 3005 0102 Model SS 75 XL and Model SS 40 XL 3005 0108 6401 2890 1007 1614 6401 2881 1903 0100 120V 1018 1110 0404 2358 0408 1885 SS 40 XL only 1010 1317 LP Propane Gas 1010 2500 Natural Gas ...

Страница 22: ...6401 1140 0404 2739 1004 1406 0404 2740 1041 1488 1009 1500 1021 1500 1021 1496 1041 1491 1021 1495 3004 0100 LP Propane Gas 3004 0101 Natural Gas SEE MODEL NO 1004 1422 1004 1102 6401 1307 1004 7019 1005 0100 1001 1453 0408 4347 1901 0163 3002 5000 120V 1041 5004 Models SS 75 XL and SS 40 XL 3001 0111 ...

Страница 23: ...ater Plate 1042 2693 3006 1581 0404 2348 3008 2257 3010 2139 1902 1137 3591 1851 3001 2862 6401 2881 0408 1883 1004 1388 0408 2314 SS 40 XL Only 1004 2881 0408 1231 1004 1388 1004 1412 6401 1726 1001 1452 0408 5017 3001 1740 0408 1146 3017 1302 120V 60 Hz Models SS 75 XL and SS 40 XL ...

Страница 24: ...Part No 4801 1015 Rev 6 09 Super Saver XL Heater 120 Volt Page 24 of 25 NOTES ...

Страница 25: ......

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