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Brushless Screwdrivers for automated assembly machines

Screwdriver

BLF-2000
BLF-5000
BLF-7000
BLF-7000X
BLF-7025X

●  

Screw Suction (Vacuum) Attachment

BLFQ Series
BLFR Series (For deeply recessed screws)

Operation Manual

(As of November 2016)

Utilizing 100% post-consumer 

recycled paper pulp

16A

Operation Manual No. ET-A049

1-16-5 Akiyama, Matsudo City, Chiba Pref., Japan 270-2223

Phone: 81-47-392-2001 FAX: 81-47-392-7773

Содержание BLF-2000

Страница 1: ...F 7025X Screwdriver Suction Vacuum Attachment BLFQ Series BLFR Series For deeply recessed screws Operation Manual As of November 2016 Utilizing 100 post consumer recycled paper pulp 16A Operation Manual No ET A049 1 16 5 Akiyama Matsudo City Chiba Pref Japan 270 2223 Phone 81 47 392 2001 FAX 81 47 392 7773 ...

Страница 2: ...lation dimensions Suction Vacuum Attachment BLFQ series 13 BLFQ accessories list Mouthpiece Adjustment of mouthpiece Bits Suction Vacuum Attachment BLFR series 14 19 BLFR accessories list Identification of the BLFR Mouthpiece Order Code Types of spring loaded mouthpiece attachable to BLFR 5000 and BLFR 7000 series Adaptive screw size indications Exterior dimensions of the suction attachments 20 21...

Страница 3: ...nstalling the tools in customer s operation If there is any inclusion ex Universal joint at joint part between screwdriver and bit output torque would be badly affected by some conditions ex inertia or resistance Please select proper model considering torque with a margin Features Our brushless screwdrivers are durable and enable stable screw fastening The durability has been improved by simplifyi...

Страница 4: ...ut the speed setting for screwdriver descending If the descending speed of the Z axis is faster than the screw fastening speed screw floating may occur due to overloaded tightening Set the descending speed of the screwdriver appropriate for the screw fastening Consider the stiffness against Z axis including the installation board of the screwdriver Note 1 Please select Z axis based on the followin...

Страница 5: ...sal joint make sure that a rotational load is not applied to the bit Note When using a universal joint output torque of the screwdriver and the actual output torque may be different due to inertia Make sure to measure both torque of the screwdriver and the actual output torque When a universal joint is installed make sure not to overload in the direction of the axis of the screwdriver thrust direc...

Страница 6: ...ible to static electricity build up operation should be done after static electricity has been discharged If the work pieces that have not been properly discharged static electricity may flow up through the end of the bit causing malfunctions of the tools Do not disassemble or modify the tools in any way as doing so may cause malfunctions of the tools Such malfunctions are not covered by the HIOS ...

Страница 7: ... and BLF 7000 use the bits of HIOS H5 5 Please use HIOS genuine bits 4 or 5 The bit drive of BLF 7000X and BLF 7025X is 1 4 HEX Please purchase the commercial products Caution Please purchase the commercial bit with the specified shape 9 0 mm 6 3 5 m m Hex bit types that cannot be used Hex bits with two recesses and double bits cannot be used with this product BLF 2000 Chart 1 Bit attachment BLF 5...

Страница 8: ...tting value Procedure 2 1 Rotate the Fixing nut to reach the directly above position of the torque scale number on the screwdriver 2 2 Rotate the Torque Adjustment nut to the position of the Fixing nut Make sure to tighten the nut well then To prevent position error of the Torque Adjustment nut tighten the Fixing nut well while holding the Torque Adjustment nut 3 Turn on the tools and implement sc...

Страница 9: ...els The overseas specifications conform to CE standard Therefore the POWER SW is located on the rear panel The ON OFF indication lamp of the POWER SW is on the front panel side For details of the power supply please refer to the Operation Manual attached to the power supply for automatic operation For BLF 2000 For BLF 5000 7000 7000X 7025X Joint Shaft Collar Torque Adjustment nut BLF 2000 adopts d...

Страница 10: ... mm Machine screw 1 0 2 3 2 0 3 0 3 0 4 0 3 0 4 0 3 0 4 0 Tapping screw 1 0 2 0 2 0 2 6 3 0 4 0 3 0 4 0 3 0 4 0 Bit Drive 1 BLF series HIOS H4 4 HIOS H5 and 5HEX both can be used HIOS H5 5 1 4HEX 1 4HEX BLFQ series BLFR series 4 screw type 4 screw type 4 screw type Weight g 2 BLF series 315g 470g 700g 700g 700g BLFQ series 390g 560g 830g BLFR series 700g 1 070g 1 070g Included Accessories Driver c...

Страница 11: ...er HP with a Fidaptor Exterior dimensions and details of the screwdrivers See the details for each machine type 2 6 4 8 Brushless Driver Made in Japan BLF 5000 R R 20 a b L Exterior dimensions Driver Cord Dimensions Model Total Length mm Diameter of body Connector height mm L a b BLF 2000 124mm 38 7mm BLF 5000 148mm 40 6 7mm BLF 7000 160mm 42 6 7mm BLF 7000X BLF 7025X The concavity and convexity a...

Страница 12: ...moved by rotating it counterclockwise The flange can be removed by rotating it clockwise KROHV ȍ ȍ 5 ȍ 0 3 HIW KDQGHG㻌VFUHZ ȍ ȍ ȍ s KROHV ȍ ȍ 5 ȍ s ȍ ȍ ȍ 0 3 HIW KDQGHG㻌VFUHZ ȍ ȍ s 0 3 HIW KDQGHG㻌VFUHZ KROHV ȍ ȍ 5 㻌 Note General tolerance is applied to the external dimensions with out tolerance indication above The flange can be removed by rotating it clockwise ...

Страница 13: ...e of 1 4 HEX hex bit with distance across the flats is 6 35 mm for BLFQ 7000 Mouthpiece The model numbers of the mouthpieces holding the screws are as follows F3 supports BLFQ 2000 F6 supports BLFQ 5000 and BLFQ 7000 Adjustment of mouthpiece Only the mouthpieces of BLFQ series are adjustable The length of the screw protrudes from the mouthpiece can be adjusted 1 Rotate both the A part and B part a...

Страница 14: ...is a self adjustable inner mouthpiece type The other one is a self adjustable outer mouthpiece type There is another special mouthpiece that does not touch work piece which prevents work piece from damaging Compared with the existing HIOS Mouthpiece the ultimate vacuum of the BLFR Mouthpiece is higher which helps to reduce vacuum screw errors The edge of the BLFR Mouthpiece touches parallel to the...

Страница 15: ...0S The hose is optional Hose size Inner diameter 4 6 Outer diameter 6 Hose length 3 5m Please refer to the cross recess size and screw size below 0 M1 4 M1 7 1 M2 0 M2 6 2 M3 0 M5 0 Please check below before purchasing the BLFR series BLFR accessories list Table 1 1 Suction Attachment ASSY and 2 Bit and Size of spring loaded mouthpiece suitable for operation Table 2 need to be selected Please refe...

Страница 16: ...meter e g 80 φ 8 0 Material Shape J POM A Aluminum S Stepped FS60 80J Types of spring loaded mouthpiece attachable to BLFR 5000 and BLFR 7000 series Self adjustable inner mouthpiece type Order Code FS61 68 Φ6 8 Φ8 17 5 as vacuuming a screw Order Code FS61 68S Φ5 6 Φ4 as vacuuming a screw Order Code FS61 74 Φ9 Φ7 4 as vacuuming a screw Neither the inner mouthpiece FS61 68S nor the outer mouthpiece ...

Страница 17: ... FS60 80J Φ10 Φ8 as vacuuming a screw Adaptive screw size indications Table 2 Screw Size M2 6 M3 0 M4 0 Screw Type Pan Binding Truss Pan Binding Truss Pan Binding Truss Model BLFR 5000 FS61 68 FS61 68S FS61 68 FS61 68S FS61 68S FS61 74 FS61 74 BLFR 7000X FS60 68J FS60 68A FS60 80J M4 0 or larger BLFR 7025X FS60 68J FS60 68A FS60 80J M4 0 or larger ...

Страница 18: ...arrow space Comparison in case of screw fastening at a slant e g 4mm screw is tightened with the pilot hole deviated from the straight position by 1 5mm 10 1 Fulcrum Fulcrum The screw doesn t fall because of the high fulcrum The screw falls because of the deviation of the pilot hole BLFR series Normal screwdriver With a long bit holder a screw doesn t fall and slanted fastening can be prevented Th...

Страница 19: ...piece Mouthpiece holder 85 27 22 4 For deeper holes the mouthpieces of 41L and 61L are available in addition to 27L Furthermore for a hole depth of 2 6 mm or smaller we can prepare a customized mouthpiece However please note that because the customized mouthpiece becomes thinner toward the tip the vacuum pressure tends to be weak The customized mouthpieces may take longer for delivery depending on...

Страница 20: ...ge is 79 1mm Dimension of part depends on the actual length of bit ȍ ȍ ȍ ȍ BLFQ 5000 Mouthpiece F6 Length 31mm as standard For bit H5 100mm dimension from tip of bit to flange is 117 8mm Dimension of part depends on the actual length of bit BLFR 5000 installed FS60 68J 2 6 4 102 35 1 Tilt angle 45 360 rotation 70 85 17 17 4 196 2 2 4 φ12 φ8 Unit mm ...

Страница 21: ... tip of bit to flange is 122mm Dimension of part depends on the actual length of bit BLFR 7000X BLFR 7025X installed FS60 68J 6 2 8 4 3 7 102 162 8 φ8 35 1 φ12 2 4 Tilt angle 45 360 rotation 70 17 17 4 Unit mm Note These are not full scale drawings The drawings in dxf can be downloaded from HIOS website ...

Страница 22: ...P 3 To use the BLFQ and BLFR Vacuum Pump VP 3 is required Specifications of VP 3 Input on the primary side AC100V 120V or 220 240V 5 Power consumption 39 W The maximum vacuum 350mm Hg Size 200 188 142 H mm Weight 3 8kg ...

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