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X-DI 16 01

4 Start-up

HI 801 057 E Rev. 4.00

Page 39 of 54

4.4 Connection

Variants

This chapter describes the correct wiring of the module in safety-related applications. The
connection variants specified here are permitted.

4.4.1 Input

Wiring

The inputs are wired via connector boards. Special connector boards are available for
redundantly wiring the modules.

NOTE

Overcurrent due to incorrect wiring!

Failure to comply with these instructions can damage the electronic components.

The module is not designed for connecting three-phase current!

Only one phase can be connected to the module.

Connector board X-CB 007 01/03 is used for the wiring variants according to Figure 13.

Connector Board

S

DI

X-DI 16 01

1

2

3

4 A

PE

N

L

External Power Supply
Channel Supply 48 VAC /120 VAC

Digital Input

Figure 13: Wiring with Contact Maker

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Содержание HIMax X-DI 16 01

Страница 1: ...X DI 16 01 HIMax Digital Input Module Manual...

Страница 2: ...MA directly HIMA appreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material...

Страница 3: ...nction 10 3 1 1 Reaction in the Event of a Fault 10 3 2 Scope of Delivery 10 3 3 Type Label 11 3 4 Assembly 12 3 4 1 Block Diagram 12 3 4 2 Indicators 13 3 4 3 Module Status Indicators 14 3 4 4 System...

Страница 4: ...4 3 1 Tab Module 34 4 3 2 Tab I O Submodule DI16_01 35 4 3 3 Tab I O Submodule DI16_01 Channels 36 4 3 4 Submodule Status DWORD 37 4 3 5 Diagnostic Status DWORD 38 4 4 Connection Variants 39 4 4 1 In...

Страница 5: ...o HIMax System manual Hardware description of the HIMax system HI 801 001 E HIMax Safety manual Safety functions of the HIMax system HI 801 003 E HIMax Communication manual Description of communicatio...

Страница 6: ...d 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word danger...

Страница 7: ...e 7 of 54 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks...

Страница 8: ...nt type Range of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with...

Страница 9: ...e user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a par...

Страница 10: ...tion on the standards used to test and certify the modules and the HIMax system 3 1 Safety Function The module evaluates the digital input signals and provides them to the user program The safety func...

Страница 11: ...label specifies the following important details Product name Mark of conformity Bar code 2D or 1D code Part number Part No Hardware revision index HW Rev Software revision index SW Rev Operating volta...

Страница 12: ...related 1oo2 processor system for the I O module controls and monitors the I O level The data and states of the I O module are made available to the processor modules via the redundant system bus The...

Страница 13: ...X DI 16 01 3 Product Description HI 801 057 E Rev 4 00 Page 13 of 54 3 4 2 Indicators The following figure shows the LED indicators for the module Figure 3 Indicators...

Страница 14: ...sfer Table 3 Blinking Frequencies of LEDs 3 4 3 Module Status Indicators These LEDs are located on the front plate on the upper part of the module LED Color Status Description On Module in RUN normal...

Страница 15: ...in slot 2 Green Blinking1 No physical connection to the system bus module in slot 2 B Yellow Blinking1 The physical connection to the system bus module in slot 2 has been established No connection to...

Страница 16: ...Supply voltage 24 VDC 15 20 rP 5 SELV PELV Current input 0 5 A Operating temperature 0 60 C Storage temperature 40 85 C Humidity max 95 relative humidity non condensing Type of protection IP20 Dimensi...

Страница 17: ...mA Refresh of measured values in the user program Cycle time of the user program Table 8 Specifications for the Digital Inputs Supply External supply voltage 48 VAC or 120 VAC 50 60 Hz max 130 VAC St...

Страница 18: ...dundant connector board for system cable set Table 10 Available Connector Boards Connector Boards with Spring Terminals The connector boards X CB 007 01 and X CB 007 02 are delivered with the appropri...

Страница 19: ...age 19 of 54 3 6 2 Pin Assignment for Connector Boards with Cable Plugs Mono Redundant X CB 007 01 X CB 007 02 I O Module Plug Connection to the External Power Supply Connection to Field Zone with Spr...

Страница 20: ...1 N Pin no Designation Signal 1 03a S2 2 03b DI3 3 04a S2 4 04b DI4 5 202 N Pin no Designation Signal 1 05a S3 2 05b DI5 3 06a S3 4 06b DI6 5 203 N Pin no Designation Signal 1 07a S4 2 07b DI7 3 08a S...

Страница 21: ...and to external power supplies The cable plugs feature the following properties Connection to the field zone Cable Plugs 8 pieces with 5 poles spring terminals Wire cross section 0 14 4 mm2 single wi...

Страница 22: ...7 E Rev 4 00 3 6 4 Pin Assignment for Connector Boards Without Cable Plugs Mono Redundant X CB 007 03 X CB 007 04 I O Module Plug Connection to External Power Supply Connection to Field Zone without C...

Страница 23: ...gnation Signal Lead marking 1 03a S2 1 2 03b DI3 2 3 04a S2 3 4 04b DI4 4 5 202 N 5 Pin no Designation Signal Lead marking 1 05a S3 1 2 05b DI5 2 3 06a S3 3 4 06b DI6 4 5 203 N 5 Pin no Designation Si...

Страница 24: ...no Designation Signal Lead marking 1 15a S8 1 2 15b DI15 2 3 16a S8 3 4 16b DI16 4 5 208 N 5 Table 13 Pin Assignment for Connector Boards with no Cable Plugs i The three pole cable plug for the extern...

Страница 25: ...for connector boards X CB 007 03 and X CB 007 04 The cables are used to connect the connector boards to the field zone via the X FTA 004 field termination assembly Cable plugs with spring terminals a...

Страница 26: ...is delivered as a kit and is composed of terminals mounted on a DIN rail within the control or marshalling cabinet The X FTA 004 is suitable for operating the module redundantly or as a single module...

Страница 27: ...film for tag holder 2 Labels kits zack strip left right and right left for FTA and system cable Table 16 Parts List Terminal Combination Specifications for Spring Cage Modular Terminal Block To facil...

Страница 28: ...instructions can damage the electronic components The module is not designed for connecting three phase current Only one phase can be connected to the module Observe the following points Plugs and ter...

Страница 29: ...ld terminals are connected via the connector board of the module 4 2 1 Mounting a Connector Board Tools and utilities Screwdriver slotted 0 8 x 4 0 mm Matching connector board To install the connector...

Страница 30: ...4 Start up X DI 16 01 Page 30 of 54 HI 801 057 E Rev 4 00 Figure 11 Securing the Connector Board with Captive Screws...

Страница 31: ...ack Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the bas...

Страница 32: ...Removing a Module Swiveling a Module in and out Securing and Releasing a Module Figure 12 Mounting and Removing a Module i If the HIMax system is operating do not open the cover plate of the fan rack...

Страница 33: ...vated This ensures that a supply error does not lead to a channel fault Channel OK TRUE To diagnose the supply in use evaluate the Supply X OK status in the user program Refer to Table 19 for more det...

Страница 34: ...n be assigned global variables and used in the user program Module OK BOOL R TRUE Mono operation No module faults Redundant operation At least one of the redundant modules is faultless OR logic FALSE...

Страница 35: ...ostic Status only contains the requested diagnostic value when both Diagnostic Request and Diagnostic Response have the same ID Background Test Error BOOL R TRUE Background test is faulty FALSE Backgr...

Страница 36: ...off delay The module only indicates a level change from HIGH to LOW if the LOW level is present for longer than the configured time toff Important The maximum reaction time TR worst case for this cha...

Страница 37: ...able Submodule Status Coding Description 0x00000001 Hardware unit fault submodule 0x00000002 Reset of an E A bus 0x00000004 Faults detected while configuring the hardware 0x00000008 Fault detected whi...

Страница 38: ...ge status 0 normal Bit0 1 L1 24 V is faulty Bit1 1 L2 24 V is faulty 201 202 203 Do not use it 300 Comparator 24 V low voltage BOOL 1001 1016 Status of the channels 1 16 Coding Description 0x0001 Hard...

Страница 39: ...available for redundantly wiring the modules NOTE Overcurrent due to incorrect wiring Failure to comply with these instructions can damage the electronic components The module is not designed for con...

Страница 40: ...DI 16 01 3 2 S 1 4 A PE N L External Power Supply Channel Supply 48 VAC 120 VAC Digital Input Figure 14 Wiring with Digital Signal Connector Board DI N X DI 16 01 3 2 S 1 4 A PE N L External Power Su...

Страница 41: ...I 16 01 4 Start up HI 801 057 E Rev 4 00 Page 41 of 54 Connector Board DI N X DI 16 01 3 2 S 1 4 A PE N L External Power Supply Channel Supply 48 VAC 120 VAC Digital Input Figure 16 Wiring with Common...

Страница 42: ...nd Figure 18 the input modules are inserted in the base plate next to each other and on a common X CB 007 02 04 connector board Connector Board S DI X DI 16 01 3 DI X DI 16 01 3 2 2 1 4 A PE N L S Ext...

Страница 43: ...HI 801 057 E Rev 4 00 Page 43 of 54 Connector Board S DI X DI 16 01 3 DI X DI 16 01 3 2 2 1 4 A PE N L S N N External Power Supply Channel Supply 48 VAC 120 VAC Digital Input Figure 18 Redundant Wirin...

Страница 44: ...the SILworX documentation 5 2 Diagnosis LEDs on the front side of the module indicate the module state see Chapter 3 4 2 The diagnostic history of the module can also be read using SILworX Chapter 4...

Страница 45: ...usly improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions on how to load t...

Страница 46: ...7 Decommissioning X DI 16 01 Page 46 of 54 HI 801 057 E Rev 4 00 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module...

Страница 47: ...id mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic d...

Страница 48: ...57 E Rev 4 00 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must be...

Страница 49: ...ra Low Voltage PES Programmable Electronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a danger...

Страница 50: ...Cable Plugs 22 Figure 6 Cable from the System Cable Set X CA 004 01 25 Figure 7 Cable from the X CA 004 02 System Cable Set 25 Figure 8 X FTA 004 Field Termination Assembly 26 Figure 9 Wiring with Con...

Страница 51: ...le Plug Properties 21 Table 8 Pin Assignment for Connector Boards with no Cable Plugs 24 Table 9 Cable Data 25 Table 10 Available System Cable Sets 26 Table 11 Parts List Terminal Combination 27 Table...

Страница 52: ...Index block diagram 12 connector board 18 with cable plug 19 with screw terminals 22 diagnosis system bus indicators 15 Diagnosis I O Indicators 15 module status indicators 14 safety function 10 speci...

Страница 53: ...X DI 16 01 Appendix HI 801 057 E Rev 4 00 Page 53 of 54...

Страница 54: ...aul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 HIMax inf...

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