background image

73

Please Give Part No., Description 

& Unit Serial No.

L4000G4

NEW LEADER

HEADER

307074-D

Page Rev. B

ITEM

PART NO.

DESCRIPTION

QTY

305751

Reservoir – Mount Assy , Includes: 1-27                 

1

306082

Reservoir – Mount Assy 304, Includes 1-27

1

305533

Cooler Tank Assy, Includes 1-21,27

1

306081

 

Cooler Tank Assy 304, Includes 1-21,27

1

1

305054

Hydraulic Tank Assy

1

306080

Hydraulic Tank Assy 304

1

2

43534

Indicator – Service

1

3

38575

Gauge – Sight & Temperature

1

4

36398

Cap Screw – 3/8-16NC x 1 SS

5

5

72054

Nut – Lock 3/8 SS

5

6

36424

Washer – Flat 5/16

8

7

34580

Cap Screw - 5/16 x 1

8

8

36413

Nut – Hex 1/3-18NC SS

8

9

98568

Fitting – 20-20 070221

1

10

96750-X1

Relay – 12VDC 40A

1

11

305074

Switch – Temperature 114°

1

12

*98662

Hose – 1-1/4” 2CB x 48”

1

13

36419

Washer – Lock 5/16 SS

8

14

56258

Screw – Truss Head 1/4-20 x 1/2 SS

1

15

42034

Nut – Lock 1/4-20 SS

1

16

305767

Cooler – Assy

1

*305767-AA

Core - Cooler

1

*305767-AB

Fan - Assy Cooler

1

*305767-AC

Housing - Cooler

1

17

305761

Bracket – Cooler LH

1

18

96916

Fitting – 20-20 070220

2

19

56267

Fitting – 20-20 070433

1

20

34819

Fitting – 20-16 070123

1

21

305760

Bracket – Cooler RH

1

22

39159

Belt – Spacer

6

23

39158

Belt – Flex Mount

2

24

36403

Cap Screw – 1/2-13 x 2 SS

4

25

36426

Washer – Flat 1/2 SS

6

26

39016

Nut – Lock 1/2-13NC SS

4

27

306447

Bracket - Cooler Mount

2

* - Not Shown

    

RESERVOIR W/COOLER CONTINUED

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Содержание L4000G4

Страница 1: ...AL NUMBER _______________________ MANUAL NUMBER 307074 D EFFECTIVE 11 2011 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 319 363 8281 FAX 319 286 3350 www highwayequipment com Copyright 2003 Highway Equipment Company Inc ...

Страница 2: ...on and Maintenance 2 0 Hydraulic System 2 0 Conveyor Gear Case 2 0 Hydraulic Hose 2 1 Conveyor Chain 2 1 Bin Sensor 2 2 Conveyor Belt Maintenance 2 3 Lubrication of Bearings 2 3 Fasteners 2 3 Clean Up 2 3 Lubrication and Hydraulic Oil Specifications 2 4 Hydraulic System 2 4 Gear Case Lubricant 2 4 Grease Gun Lubricant 2 4 Chain Oiler Mixture 2 4 Lubrication and Maintenance Chart 2 5 Troubleshootin...

Страница 3: ...enders Super Floatation Tires 53 Fenders Super Floatation Tires w 120 Straight Flare 54 Side Boards 56 Side Board Mounts Wood 57 Ladder 58 Material Divider 60 Hillside Flow Divider 61 24 Hydraulic Fans 62 24 Hydraulics Fans w Actuator 64 Spinner Sensor 67 Spinner Guard Shield 68 Reservoir 70 Reservoir w cooler 72 Hydraulics 74 Standard Hydraulics 74 Hi Performance Hydraulics 78 Pump Hydraulics 82 ...

Страница 4: ...Insert Current New Leader Warranty ...

Страница 5: ...er or our Product Sales and Support Department at 319 363 8281 or 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the spreader you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter Again we urge you to call your authorized dealer or our P...

Страница 6: ...Indicates a potentially hazardous situation that if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION NOTICE Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury NOTE Provides additional information to simplify a procedure or...

Страница 7: ...to these 3 Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is scored bend at score and remove 4 Apply Safety Decal a Tack decal in place with thumb pressure in upper corners b Using firm initial squeegee pressure begin at the center of the decal and work outward in all ...

Страница 8: ...8 New Leader Please Give Part No Description Unit Serial No L4000G4 307074 D Page Rev A safety decals safet y ...

Страница 9: ...9 New Leader 307074 D Page Rev A Please Give Part No Description Unit Serial No L4000G4 Safety decals continued safet y ...

Страница 10: ...off all power set vehicle brakes lock engine starting switch and remove keys before entering Tag all controls to prohibit operation Tags should be placed and later removed only by person working in the body 5 Guards and covers are provided to help avoid injury Stop all machinery before removing them Replace guards and covers before starting spreader operation 6 Stayclearofanymoving members such as...

Страница 11: ...can be ordered from your dealer s parts department or from Highway Equipment Company by calling 319 363 8281 or 1 888 363 8006 11 Inspect spinner fins spinner frame mounting and spinner fin nuts and screws every day Look for missing fasteners looseness wear and cracks Replace immediately if required Use only new SAE grade 5 or grade 8 screws and new self locking nuts 12 Inspect all bolts screws fa...

Страница 12: ... present a fire hazard Don t use gasoline All solvents must be used with adequate ventilation as their vapors should not be inhaled 1 Maintenance includes all lubrication inspection adjustments other than operational control adjustments such as feedgate openings conveyor speed etc part replacement repairs and such upkeep tasks as cleaning and painting 2 When performing any maintenance work wear pr...

Страница 13: ...furic acid handle with care If acid gets on you flush it off with large amounts of water If it gets in your eyes flush it out with plenty of water immediately and get medical help 13 Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle Such liquids have a poisonous effect and can cause serious wounds Ge...

Страница 14: ...ch a spreader body is to be mounted has important safety aspects To avoid overloading a Do not mount spreader on a chassis which when fully loaded with material to be spread will exceed either the Gross Axle Weight Rating GAWR or the Gross Vehicle Weight Rating GVWR for the chassis b Do install the spreader only on a vehicle with cab to axle dimension recommended for the spreader body length shown...

Страница 15: ...terials to be spread simultaneously It features a 24 inch 60 96 cm belt over chain type conveyor having parallel strands of pintle type 4 chain joined by cross bars every other link The direct driven conveyor is also controlled independently enabling the distribution of material at variable rates through the adjustable gate at the rear of the hopper body The hillside divider improves material plac...

Страница 16: ... 196 498cm 159 404cm 120 305cm CT 3930 1786 L4000G4 L4000G4 w o Insert With 5 Insert With 7 Insert With 7 Insert With Sideboard Option Body Length B Struck Capacity Cu Yd Cu M Cu Ft Struck Capacity Cu Yd Cu M Cu Ft Struck Capacity Cu Yd Cu M Cu Ft Struck Capacity Cu Yd Cu M Cu Ft 13 3 96m 10 3 7 84 277 6 34 4 85 171 4 72 3 61 127 6 15 4 70 165 14 4 27m 11 1 8 50 300 7 18 5 49 194 5 51 4 21 149 6 1...

Страница 17: ...ngage PTO driving pump Allow pump to run and circulate oil for several minutes Increase warm up time in cold weather 7 Manual spinner control valve Move to position 3 PWM spinner control valve Run at 300 RPM Spinner should run at slow speed Allow to run until it is operating smoothly and all air has been purged 8 Manual spinner control valve Move to position 0 PWM spinner control valve Run at 0 RP...

Страница 18: ...er suitable means Do not stand on fenders in body or on any part of spreader as there is danger of falling off the vehicle or into moving parts Use great care in performing this test 4 Start truck engine Turn control to on position Engage PTO and allow to run at fast idle long enough to bring hydraulic oil up to operating temperature Spinners should revolve at moderate speed and the conveyor shoul...

Страница 19: ... rear feedgate opening to obtain yield desired Turn feedgate handle to adjust L4000G4 feedgate opening 7 Make sure shut off valve on hydraulic reservoir is fully opened 8 Turn on power to controller and set program to desired values 9 Engage pump drive PTO CAUTION Drive only at speeds which permit good control of vehicle 10 Drive at speeds that allow engine to turn at proper RPM Higher transmissio...

Страница 20: ...e WARNING DO NOT check leaks with hands while system is operating as high pressure leaks are very dangerous DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement Check hydraulic oil daily by means of sight gauge on reservoir Add oil as necessary to maintain level around mid point of sight gauge Periodically inspect hoses and fittings for l...

Страница 21: ... should be hydrostatically tested at twice the recommended working pressure of the hose Test pressure should be held for not more than one minute and not less than 30 seconds When test pressure is reached visually inspect hose assembly for 1 Any leaks or signs of weakness 2 Any movement of the hose fitting in relation to the hose Any of these defects are cause for rejection Storage and Handling Ho...

Страница 22: ... idler bearings Spray Nozzle Figure 1 Spray Nozzle Chain Tension to be Measured from Rear of Sill Proper Tension L4000G4 conveyor 36 to 40 91cm 102cm REAR Main Conveyor Figure 2 Chain Tension Conveyor chains that are too tight will tend to stretch causing excess sprocket wear and eventually breakage Excess slack presents the possibility of chain catching on sub frame parts Bent or distorted chain ...

Страница 23: ...and it must not channel Make sure all fittings are thoroughly cleaned before grease is injected Points to be lubricated by means of a grease gun have standard grease fittings Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt FASTENERS Tighten all scr...

Страница 24: ...ions Ideal Oil Operating Temperature 115 158 F 46 11 70 C Recommended Premium Lubricant Multi Purpose Agriculture Hydraulic Transmission Oil Lubricant Specifications Viscosity Index Viscosity at 40 C cst Viscosity at 100 C cst Greater than 130 Less than 68 Greater than 9 Acceptable Fluid Sample John Deere Hy Gard J20C GEAR CASE LUBRICANT Lubricate these assemblies with non corrosive type SAE 90 E ...

Страница 25: ...hange Annually Filter 1 Check daily Change when indicated Red Conveyor Dragshaft Bearings 2 Grease Gun Weekly Idler Shaft Bearings 2 Grease Gun Weekly Take Up Screws 2 Hand Grease Weekly Chain 2 Strands Spray Oil Daily Chain Oiler 1 Oil Mixture Daily After Use Gear Case 1 Gear Oil Check Monthly Change Annually Jack Assembly Gears 1 Grease Gun Annually Tube 1 Grease Gun Weekly Spinner Grease Zerks ...

Страница 26: ...tion at the back of this manual Reason Correction 1 Hydraulic oil level low Add hydraulic oil to reservoir to maintain level around mid point of sight gauge 2 Shut Off valve on oil reservoir not open Open valve fully by turning counter clockwise until it stops 3 Hydraulic Pump is not rotating 1 PTO is disengaged Shift into engagement 2 Drive line has failed Repair or replace 3 Key in pump shaft ha...

Страница 27: ...ontrol valve is in a running position None required This is a normal condition To stop spinners set spinner control valve at O position disconnect PTO or shut off vehicle engine 15 Excessive oil is being pumped 1 PTO percentage too high Change PTO to smaller percentage or use smaller pump 2 Pump is too large Do not exceed 40 GPM 151 4 LPM pumping rate Change to smaller pump or use smaller percenta...

Страница 28: ...28 Please Give Part No Description Unit Serial No 307074 D Page Rev A L4000g4 New Leader header Multapplier Complete Hydraulic Schematic oper M aint T or q ues ...

Страница 29: ...L4000g4 New Leader 29 Please Give Part No Description Unit Serial No 307074 D Page Rev A Multapplier Ready Hydraulic Schematic oper M aint ...

Страница 30: ...30 Please Give Part No Description Unit Serial No 307074 D Page Rev A L4000g4 New Leader Multapplier Ready HP Hydraulic Schematic oper M aint ...

Страница 31: ...RT SAE GRADE 8 SIX MARKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16 11 8 17 13 25 18 3 8 20 15 30 23 45 35 7 16 30 24 50 35 70 55 1 2 50 35 75 55 110 80 9 16 65 50 110 80 150 110 5 8 90 70 150 110 220 170 3 4 100 120 260 200 380 280 7 8 140 110 400 3...

Страница 32: ...32 Please Give Part No Description Unit Serial No 307074 D Page Rev A L4000g4 New Leader notes THIS PAGE INTENTIONALLY LEFT BLANK oper M aint ...

Страница 33: ...isted upon full damage can always be collected from the transportation company No responsibility is assumed for delay or damage to merchandise while in transit Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them therefore claims if any should be filed with the transporta...

Страница 34: ...4 Please Give Part No Description Unit Serial No New Leader L4000G4 header 1 7 6 14 15 8 12 13 9 18 19 20 16 17 10 11 21 22 JACK removable endgate feedgate jack 307074 D Page Rev A parts list parts list ...

Страница 35: ...10 85002 85002 U Joint 1 11 20918 20918 Pin Roll 2 12 40704 40704 Jack 1 A 84210 84210 Washer Thrust 1 B 84211 84211 Bearing Thrust 1 C 84212 84212 Washer 1 D 84213 84213 Bushing 2 E 84214 84214 Gear Miter 2 F 84215 84215 Pin Groove 1 G 84216 84216 Pin Roll 1 13 86878 86878 Pin Hair 1 14 36296 36296 Cap Screw 3 8 x 2 3 4 1 15 72054 72054 Nut Lock 3 8 1 16 80798 80798 Cap Screw 1 2 x 3 3 4 1 17 390...

Страница 36: ...36 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A feedgate with actuator parts list parts list ...

Страница 37: ... Washer Flat 3 8 SS 1 11 72054 72054 Nut Lock 3 8 SS 1 12 42034 42034 Nut Lock 1 4 20 SS 4 13 36423 36423 Washer Flat 1 4 SS 9 14 303940 303940 Clamp Long 304 2 15 42448 42448 Cap Screw 1 4 20 x 1 1 2 SS 3 16 303941 303941 Spacer Actuator Mount 304 2 17 40750 40750 Cap Screw 1 4 20NC SS 6 18 36418 36418 Washer Lock 1 4 SS 6 19 36412 36412 Nut Hex 1 4 20NC SS 6 20 86773 86952 Endgate Wldmt Removeab...

Страница 38: ...NO DESCRIPTION QTY 1 31856 Angle Mounting 4 2 20131 Cap Screw 1 2 x 2 12 3 20695 Washer Flat 1 2 12 4 20680 Nut Lock 1 2 12 5 81847 Angle Mounting 2 6 81000 Spring 4 7 81848 Mounting Bar 2 8 41762 Nut Lock 5 8 4 9 20195 Cap Screw 5 8 x 6 1 2 4 10 20697 Washer Flat 5 8 4 mounting angle parts list parts list ...

Страница 39: ... 307074 D Page Rev A ITEM PART NO DESCRIPTION QTY 1 97091 3 Pintle Chain 13 Unit Assy 1 97092 3 Pintle Chain 14 Unit Assy 1 2 36699 Link Pintle Chain AR 3 88857 Bar Cross Wldmt AR 4 36697 Pin Pintle Chain AR 5 20817 Pin Cotter AR 3 pintle chain conveyor parts list Parts L ist ...

Страница 40: ...t Over Chain 4 14 MOR 1 1 305646 Screw 4BOC 1 4 x 9 16 torx Flat Head AR 2 305643 Crossbar Wldmt AR 3 73317 Kit Splicer 1 Lacing Strips 23 2 56405 Pin Connecting 1 Staples AR 4 36697 Pin Pintle Chain AR 5 20817 Pin Cotter AR 6 36699 Link Pintle Chain AR 7 56377 AB Belt Conveyor AR 307074 D Page Rev A 4 belt over pintle chain conveyor parts list parts list ...

Страница 41: ...AC 97749 AC 14 Unit 2 2 Chain Shield 4 Chain 97836 97854 13 Unit 2 97837 97855 14 Unit 2 A 56258 56258 Screw Truss Head 1 4 x 1 2 AR B 88931 88931 Nut Tee 1 4 x 1 4 AR C 305975 305975 Sealer Belt 4 BOC Shield AR Specify Unit Length 3 71829 71829 Bolt Carriage 3 8 x 1 AR 4 36420 36420 Washer Lock 3 8 AR 5 36414 36414 Nut Hex 3 8 AR 307074 D Page Rev A chain shields parts list ...

Страница 42: ...ew Wldmt Adjust 2 2 7895 Take up Wldmt 2 79321 Take up Wldmt SS 2 3 39110 Nut Wldmt 2 4 20925 Pin Roll 1 4 x 1 1 2 2 5 30725 Collar Set 1 2 6 22511 Bearing Take up 2 7 97051 Sprocket Idler 2 8 82799 Shaft Idler 1 9 2135 Key Square 5 16 x 2 1 2 2 10 36414 Nut Hex 3 8 12 11 36509 Nut Hex 1 8NC SS 2 12 36408 Bolt Carriage 3 8 x 1 12 13 36420 Washer Lock 3 8 12 conveyor idler parts list ...

Страница 43: ...31 Key Square 3 8 x 1 1 2 2 6 82885 Guide Bearing 4 7 36399 Cap Screw 3 8 x 1 1 4 8 8 36420 Washer Lock 3 8 8 9 36414 Nut Hex 3 8 8 10 82552 Bracket Torque Arm LH 1 11 20833 Pin Cotter 1 4 x 1 1 2 1 12 2716 Washer Flat 3 4 2 13 20128 Cap Screw 1 2 x 1 1 4 2 14 20680 Nut Lock 1 2 2 15 37010 Key Square 1 2 x 1 1 2 2 16 56264 Cap Plug Plastic 1 Gear Case Assy See Gear Case parts list Not Shown convey...

Страница 44: ... Leader L4000G4 header 307074 D Page Rev A ITEM PART NO DESCRIPTION QTY 1 304946 Bracket Rear Shaft 180 1 88247 Bracket Rear Shaft 380 2 56263 Sleeve Rate Sensor 1 3 303994 Encoder 180 with Hardware 1 304056 Encoder 360 with Hardware 1 encoder parts list ...

Страница 45: ...ge Rev A ITEM PART NO DESCRIPTION QTY 98560 Cover Assy Rear 1 98562 Cover Wldmt Rear Conveyor 1 2 98555 Hold down Cover Rear 1 3 36429 Pin Hair 2 562 x 148 2 4 36408 Bolt Carriage 3 8 x 1 6 5 36425 Washer Flat 3 8 6 6 36420 Washer Lock 3 8 6 7 36414 Nut Hex 3 8 6 cover conveyor parts list ...

Страница 46: ...46 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A conveyor chain oileR parts list ...

Страница 47: ...d 1 303730 CC Terminal FEM Sealed Sleeve 2 303730 EB Seal Cable Lt Gray 2 5 36393 Cap Screw 1 4 x 3 4 SS 5 6 36418 Washer Lock 1 4 SS 5 7 44454 Screw Socket 10 24 NC x 1 SS 4 8 171052 Washer Flat 10 SS 8 9 56355 Nut Hex Lock 10 24 NC SS 4 10 301337 Fitting 90 Male 1 8 NPT 2 11 306437 Tubing Clear Feet 1 167 12 26544 Hose Low Pressure 1 4 ID x 8 Feet 5 5 13 306670 Tape Thread Seal w PTFE Yellow Gas...

Страница 48: ...Assy 2 304839 Angle Wldmt Nozzle Mount 1 306650 Body Male Nozzle Brass 1 20 306651 Strainer Check Valve 2 21 306652 Plate Orifice SS 2 22 306654 Nozzle Even Flat Spray SS 2 23 306653 Cap Nozzle 2 24 306655 Tee Black 1 25 306656 Elbow Black 3 26 306678 Coupling Polypropylene 1 27 306804 Bracket Coupling 1 28 36293 Cap Screw 3 8 x 3 4 SS 1 29 36420 Washer Lock 3 8 SS 1 30 36423 Washer Flat 1 4 SS 4 ...

Страница 49: ...1 81262 81263 Hanger V Wldmt 3 2 82619 82623 Inverted V 9 13 14 Units 1 3 302369 302369 Bar Adjusting 3 4 302371 302371 Bracket V Bolt on 3 5 36402 36402 Cap Screw 1 2 x 1 1 4 6 6 36426 36426 Washer Flat 1 2 6 7 36422 36422 Washer Lock 1 2 6 8 36416 36416 Nut Hex 1 2 6 9 58800 58800 Cap Screw 5 8 x 1 3 4 9 10 41762 41762 Nut Lock 5 8 9 11 42639 42639 Bolt Carriage 5 16 x 1 6 12 36424 36424 Washer ...

Страница 50: ...ription Unit Serial No New Leader L4000G4 307074 D Page Rev A wiper Front ITEM PART NO DESCRIPTION QTY 1 32446 Screw TR HD 1 4 x 3 4 6 2 14743 Wiper Belt L3220G4 1 3 71656 Retainer Belt L3220G4 1 4 36412 Nut Hex 1 4 19 parts list ...

Страница 51: ... 5 9 13 1 98030 Lip Wldmt Rear 1 2 305331 Wiper 30 Rear Lip 1 3 304418 Belt Rear Wiper 1 4 56400 Screw Flat Head 1 4 x 1 2 13 5 88931 Nut Tee 1 4 27 6 36399 Cap Screw 3 8 x 1 5 7 36420 Washer Lock 3 8 5 8 36414 Nut Hex 3 8 5 9 96746 Plate Wiper Belt 1 10 56258 Screw Truss Head 1 4 x 1 2 14 11 32446 Screw Truss Head 1 4 x 3 4 2 12 36418 Washer Lock 1 4 2 13 36412 Nut Hex 1 4 2 14 304422 Mount 30 In...

Страница 52: ...6969 Angle Fender AR 4 83019 96967 Support RH Rear AR 5 83020 96968 Support LH Rear AR 6 83018 96966 Support RH Front without mudflaps 1 7 83017 96965 Support LH Front without mudflaps 1 8 83124 83124 Material Non Skid 16 Wide Inches 21699 21699 Material Non Skid 8 Wide Inches 9 20318 36408 Bolt Carriage 3 8 x 1 AR 10 20693 36425 Washer Flat 3 8 AR 11 20712 36420 Washer Lock 3 8 AR 12 20644 36414 ...

Страница 53: ...Angle Fender AR 4 83254 83254 X10 Support RH Rear AR 5 83255 83255 X10 Support LH Rear AR 6 83253 96971 Support LH Front without mudflaps 1 7 83252 96970 Support RH Front without mudflaps 1 8 83124 83124 Material Non Skid 16 Wide Inches 21699 21699 Material Non Skid 8 Wide Inches 9 20318 36408 Bolt Carriage 3 8 x 1 AR 10 20693 36425 Washer Flat 3 8 AR 11 20712 36420 Washer Lock 3 8 AR 12 20644 364...

Страница 54: ...54 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A Fenders Super Floatation Tires with 120 Straight Flare parts list ...

Страница 55: ...5 83255 X13 83255 X12 Support LH Rear AR 6 83253 X8 96971 X1 Support LH Front without mudflaps 1 7 83252 X7 96970 X1 Support RH Front without mudflaps 1 8 83124 83124 Material Non Skid 16 Wide Inches 21699 21699 Material Non Skid 8 Wide Inches 9 20318 36408 Bolt Carriage 3 8 x 1 AR 10 20693 36425 Washer Flat 3 8 AR 11 20712 36420 Washer Lock 3 8 AR 12 20644 36414 Nut Hex 3 8 AR 13 304245 304245 Mu...

Страница 56: ...ify Unit Length 1 2 98755 Side Board LH Wldmt Specify Unit Length 1 3 98758 Side Board Front Wldmt 1 4 86867 Pocket Side Board 2 5 53950 Rubber 1 4 x 2 1 4 AR 6 96254 AB Adhesive Blk Cyanoacrylate AR 7 36398 Cap Screw 3 8 x 1 12 8 36425 Washer Flat 3 8 12 9 36420 Washer Lock 3 8 12 10 36414 Nut Hex 3 8 12 Use adhesive to attach rubber to bottom of side boards side boardS parts list parts list ...

Страница 57: ...de Board 1 96285 Mount Wldmt Side Board 2 2 86867 Pocket Side Board 4 3 36401 Cap Screw 1 2 x 1 4 4 36426 Washer Flat 1 2 8 5 36422 Washer Lock 1 2 4 6 36416 Nut Hex 1 2 4 Note Lumber not provided Use 2 x 10 lumber cut to length for side boards Attach to mounts with 3 8 carriage bolts not provided side board mounts wood parts list Parts L ist ...

Страница 58: ... Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A A 2 5 6 4 1 6 4 12 14 5 15 16 17 15 16 17 7 8 7 8 3 13 9 10 11 9 10 11 3 12 13 14 tor Continued ladder parts list parts list ...

Страница 59: ...10 24 x 3 4 4 10 20709 Washer Lock 1 4 20NC 4 11 20641 Nut Hex 10 20NC 4 12 20366 Bolt Carriage 1 2 13 x 1 1 2 2 13 20695 Washer Flat 1 2 2 14 20680 Nut Lock 1 2 13NC 2 15 20035 Cap Screw 5 16 18 x 7 8 2 16 20711 Washer Lock 5 16 2 17 20643 Nut Hex 5 16 18NC 2 18 20069 Cap Screw 3 4 x 1 1 2 2 19 20068 Cap Screw 3 8x 1 1 4 2 20 20067 Cap Screw 3 8 x 1 2 21 20318 Bolt Carriage 3 8 x 1 4 22 20693 Was...

Страница 60: ... 2 87064 Deflector Rear Wldmt 1 3 36425 Washer Flat 3 8 SS 1 4 36420 Washer Lock 3 8 SS 1 5 20673 Nut Wing 3 8 1 6 36293 Cap Screw 3 8 x 3 4 2 7 36398 Cap Screw 3 8 x 1 SS 2 8 36420 Washer Lock 3 8 2 9 36425 Washer Flat 3 8 SS 2 10 36414 Nut Hex 3 8 SS 4 11 87381 Mount Divider Wldmt 1 Mount Item 11 on truck to hold Item 2 when not in use mATERIAL divider parts list parts list ...

Страница 61: ...Bracket Wldmt Support 1 2 82288 Panel Hillside Divider 1 3 56879 Bracket Clamp 1 4 56880 Angle Clamp 1 5 34580 Cap Screw 5 16 x 1 6 6 36424 Washer Flat 5 16 8 7 36419 Washer Lock 5 16 4 8 36413 Nut Hex 5 16 4 9 42221 Nut Lock 5 16 2 Note Use chain shield hardware to attach Item 1 to sills Hillside Flow divider parts list Parts L ist ...

Страница 62: ...Assy RH 1 4 Includes 32 34 37 39 40 87106 X2 Disc Assy LH 1 4 Includes 33 36 38 40 1 87090 Plate Back 1 2 87082 Mount Motor Wldmt 1 3 87021 Shaft Support Wldmt 1 4 87023 Plate Shaft Mount 1 5 87032 X1 Guard Spinner Wldmt 1 6 87024 Handle 1 7 87170 Jack Coated Assy 1 8 87025 Angle Valve Mount 1 9 71781 Valve Flow Divider 1 10 305948 Motor Assy LH Style II see Spinner Hydraulics parts list 1 11 3640...

Страница 63: ...n Roll 2 31 305571 Washer Rubber 2 32 27056 X4 Disc Distributor RH 1 57830 X2 Disc Distributor RH 1 4 1 33 27056 X5 Disc Distributor LH 1 57830 X3 Disc Distributor LH 1 4 1 34 10877 Hub 2 35 20004 Cap Screw 1 4 x 7 8 12 36 20676 Nut Lock 1 4 12 37 25870 Fin RH Wldmt 4 38 25871 Fin LH Wldmt 4 39 20034 Cap Screw 5 16 x 3 4 24 20035 Cap Screw 5 16 x 7 8 1 4 disc 24 40 20677 Nut Lock 5 16 24 41 76825 ...

Страница 64: ...64 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A 24 Hydraulics Fans w Actuator parts list parts list ...

Страница 65: ...r Wldmt 1 7 87025 Angle Valve Mount 1 8 76825 Hinge Pipe 1 4 x 1 1 9 305571 Washer Rubber 2 10 71781 Valve Flow Divider 1 11 6072 Zerk Grease 2 12 302216 Actuator Electric 5 Stroke 1 13 36396 Cap Screw 1 4 20 x 3 2 14 36395 Cap Screw 1 4 x 1 1 15 34865 Cap Screw 1 4 x 2 1 4 1 16 36423 Washer Flat 1 4 7 17 36418 Washer Lock 1 4 2 18 36412 Nut Hex 1 4 2 19 42034 Nut Lock 1 4 20 2 20 36401 Cap Screw ...

Страница 66: ...2 40 302768 Mount Sensor Rod 1 41 36398 Cap Screw 3 8 x 1 5 42 36425 Washer Flat 3 8 5 43 302778 Pin Clevis 1 4 x 1 3 4 1 44 98476 Pin Clevis 1 4 x 1 1 2 1 45 303941 Spacer Actuator Mount 2 46 302775 Clevis Wldmt Sensor Mount 1 47 87032 X1 Guard Spinner Wldmt 1 48 36420 Washer Lock 3 8 4 49 36414 Nut Hex 3 8 4 50 305949 Motor Assy RH Style II see Spinner Hydraulics parts list 1 51 36940 Bolt Carri...

Страница 67: ... NO DESCRIPTION QTY 97310 Sensor Kit Spinner 1 89011 Sensor Assy 1 2 89009 Cable Sensor Extension 1 3 86672 Bracket 1 4 42448 Cap Screw 1 4 x 1 1 2 SS 2 5 36393 Cap Screw 1 4 x 3 4 SS 2 6 36423 Washer Flat 1 4 SS 3 7 36418 Washer Lock 1 4 SS 6 8 36412 Nut Hex 1 4 SS 6 spinner sensor parts list Parts L ist ...

Страница 68: ...Leader L4000G4 header 307074 D Page Rev A WARNING Guards are intended to reduce hazard of entanglement with machinery and injury All guards must be installed per this drawing before spreader is put into operation spinner guard shields parts list parts list ...

Страница 69: ... 18 5 36425 Washer Flat 3 8 14 6 36420 Washer Lock 3 8 14 7 72054 Nut Lock 3 8 6 8 36414 Nut Hex 3 8 14 9 36940 Bolt Carriage 1 2 x 2 2 10 36426 Washer Flat 1 2 2 11 36422 Washer Lock 1 2 2 12 36416 Nut Hex 1 2 2 13 87068 Bar Stiffener 2 305040 Bar Stiffener Lower 304 2 14 305043 Shield RH Wldmt 108 1 305075 Shield RH Wldmt 126 1 15 305044 Shield LH Wldmt 108 1 305076 Shield LH Wldmt 126 1 spinner...

Страница 70: ...70 Please Give Part No Description Unit Serial No New Leader L4000G4 307074 D Page Rev A Reservoir parts list ...

Страница 71: ...al Filter Assy 1 6 305066 Element Filter 1 7 305063 Strainer 2 NPT 1 8 305058 Pipe 1 5 SCH40 10 1 9 305057 Diffuser Tank 1 10 305062 Strainer 1 1 4 NPT 1 11 29768 Fitting 20 20 070102 1 12 305061 Plug Magnetic 1 NPT 1 13 6028 Nipple Close 1 1 4 NPT 1 14 6011 Elbow 90 2 NPT 1 15 20068 Cap Screw 3 8 16 x 1 1 4 4 36399 Cap Screw 3 8 16 x 1 1 4 SS 4 16 20712 Washer Lock 3 8 4 36420 Washer Lock 3 8 SS ...

Страница 72: ...72 Please Give Part No Description Unit Serial No New Leader L4000G4 header 24 22 26 25 24 25 22 26 23 307074 D Page Rev A Reservoir w cooler parts list parts list ...

Страница 73: ...13 Nut Hex 1 3 18NC SS 8 9 98568 Fitting 20 20 070221 1 10 96750 X1 Relay 12VDC 40A 1 11 305074 Switch Temperature 114 1 12 98662 Hose 1 1 4 2CB x 48 1 13 36419 Washer Lock 5 16 SS 8 14 56258 Screw Truss Head 1 4 20 x 1 2 SS 1 15 42034 Nut Lock 1 4 20 SS 1 16 305767 Cooler Assy 1 305767 AA Core Cooler 1 305767 AB Fan Assy Cooler 1 305767 AC Housing Cooler 1 17 305761 Bracket Cooler LH 1 18 96916 F...

Страница 74: ...e Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A LEFT HAND HYDRAULICS NOTE MultApplier Complete with PWM Valve Shown RIGHT HAND HYDRAULICS Standard Hydraulics parts list parts list ...

Страница 75: ...r Step 4 11 34719 Adapter Union 1 12 86556 Plate Cover Hydraulic Tube Clamp AR 13 34860 Cap Screw 3 8 16 x 4 SS 2 14 72054 Nut Lock 3 8 SS 5 15 34865 Cap Screw 1 4 20 NC x 2 1 4 AR 16 36423 Washer Flat 1 4 SS AR 17 42034 Nut Lock 1 4 20NC SS AR 18 71830 Cap Screw 5 16 18NC x 2 1 2 SS AR 19 29806 Adapter Elbow 45 1 20 305914 Bracket Wldmt Valve Mounting 1 21 42639 Bolt Carriage 5 16 x 1 SS 1 22 364...

Страница 76: ...2 Valve Assy SFP 9 GPM Includes 84 89 1 48 98644 Tube Assy 3 4 OD x 5 304 1 49 98650 Valve Relief Assy 1500 PSI Includes 90 93 1 50 98643 Tube Assy 3 4 OD x 2 7 8 304 1 51 34709 Fitting 12 12 070221 1 52 29792 Fitting 12 12 12 070401 1 53 302720 Tube Assy 3 4 OD x 8 1 2 1 54 98640 Tube Assy 3 4 OD x 92 13 Unit 2 98641 Tube Assy 3 4 OD x 104 14 Unit 2 55 29784 Fitting 12 8 070102 1 56 96652 Disconn...

Страница 77: ...ow Hydraulic Fitting 1 79 34761 Fitting Socketless 1 80 34810 Adapter 1 81 98109 Valve Relief Soft Start 1 82 302449 Fitting 16 16 Non Standard 1 83 56291 Valve Relief Unloader 3100 PSI 1 84 306277 Valve Flow Control 9 GPM 1 85 306274 Manifold 5 25 GPM SFP 1 86 29789 Fitting 12 12 070120 1 87 303226 Fitting 12 12 Special 1 88 29809 Fitting 12 12 12 070433 Branch Tee 1 89 29847 Fitting 12 12 070220...

Страница 78: ... Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A LEFT HAND HYDRAULICS NOTE MultApplier Ready with PWM Valve Shown RIGHT HAND HYDRAULICS hi performance hydraulics parts list parts list ...

Страница 79: ... 12 070123 1 11 34709 Fitting 12 12 070221 AR 12 29785 Fitting 12 12 070201 1 13 29783 Fitting 16 16 070201 1 14 29806 Fitting 16 16 070321 2 15 56424 Hose Assy 1 x 25 100R2 1 16 29807 Fitting 16 16 070221 1 17 29748 Hose Assy 1 x 30 100R2 1 18 305522 Hose Assy 3 4 x 36 100R12 1 19 29638 Hose Assy 3 4 x 23 AR 20 305910 Valve Assy Control PWM Includes 86 92 1 305918 Valve Assy Control Manual Includ...

Страница 80: ...M Includes 77 82 1 49 98644 Tube Assy 3 4 OD x 5 304 1 50 98650 Valve Relief Assy 1500PSI Includes 83 85 1 51 98643 Tube Assy 3 4 OD x 2 7 8 304 1 52 29792 Fitting 12 12 12 070401 1 53 302720 Tube Assy 3 4 OD x 8 1 2 304 1 54 98640 Tube Assy 3 4 OD x 92 304 2 55 29784 Fitting 12 8 070102 1 56 96652 Disconnect Quick Nipple 1 57 98668 Hose Assy 1 2 100R1 x 36 1 58 96651 Disconnect Quick Hex Nut 1 59...

Страница 81: ...29789 Fitting 12 12 070120 1 80 303226 Fitting 12 12 Special 1 81 29809 Fitting 12 12 12 070433 Branch Tee 1 82 29847 Fitting 12 12 070220 1 83 77498 Valve Relief 1500PSI 1 84 29835 Adapter 1 85 29829 Adapter Elbow 90 2 86 38576 X4 Valve Hydraulic Electric Actuated 1 38576 Valve Hydraulic 1 87 29803 Fitting 16 16 070120 9 88 34757 Adapter 7 16 x 9 16 1 89 34816 Elbow Hydraulic Fitting 1 90 34761 F...

Страница 82: ...82 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A pump hydraulics parts list parts list ...

Страница 83: ...e with Pump 4 46 5 34806 Fitting 32 32 12151 3 E90S L 1 Use with Pump 4 46 29780 Fitting Straight 1 7 8 x 1 1 2 1 Use with Pump 3 85 4 38 6 29840 Adapter Elbow 90 1 Use with Pump 4 46 34845 Adapter 1 5 8 x 1 5 16 1 Use with Pump 3 85 4 38 7 304427 Fitting 20 20 430260 1 8 29789 Fitting 12 12 070120 1 9 32401 108 Hose Suction 2 x 108 1 10 23184 108 Hose Suction 1 1 4 1 11 29811 Fitting Hose End 2 1...

Страница 84: ...2 2 71781 Valve Flow Divider 1 3 34810 Adapter 1 4 29840 Adapter 90 2 5 29825 Tee Swivel Nut 1 6 87111 Hose Assy 1 7 87112 Hose Assy 1 8 29836 Tee Swivel Nut 1 9 29803 Adapter 4 10 34763 Adapter 2 11 34816 Adapter 90 1 1 12 87113 Hose Return Assy 1 13 98102 Hose Pressure Assy 1 14 83601 Hose 13 Unit Drain Line 1 83602 Hose 14 Unit Drain Line 1 15 98101 Hose Assy 1 307074 D Page Rev A spinner hydra...

Страница 85: ...es 1 2 98788 AB Sensor Kit Bin Level Dual Includes 1 2 4 5 304687 AB Sensor Kit Bin Level 102 Includes 1 3 4 5 1 98787 AB Lead 18 Bin Level Sensor AR 2 98787 AD Cable 27 Bin Level Sensor AR 3 307130 Cable Jumper 102 AR 4 307124 Mount Sensor 304 AR 5 36393 Cap Screw 1 4 20NC x 3 4 SS AR Not Shown 307074 D Page Rev A Bin Sensor parts list Parts L ist ...

Страница 86: ... 1 1 4 4 4 20714 Washer Lock 1 2 4 5 29778 Adapter Reducing 2 6 29773 Adapter Elbow 2 7 29807 Adapter Elbow 3 8 29850 Tee Swivel Nut 2 9 80888 Tube Assy 1 OD x 2 15 16 1 10 34709 Adapter Elbow 1 11 29809 Adapter Tee Branch 1 12 80886 Tube 3 4 x 4 7 8 1 13 34712 Adapter Bushing 1 14 304819 Fitting 16 16 Non Standard 90 1 15 304818 Valve Dump relief 2050 PSI 1 16 29840 Fitting 16 16 070220 2 17 7452...

Страница 87: ...otor Hydraulic 2000 Series 6 2 CID 2 5 305098 Cap Screw Sockethead 1 2 x 1 3 4 4 6 30227 Washer Sockethead Lock 1 2 4 7 29773 Fitting 12 12 070220 2 8 34709 Fitting 12 12 070221 4 9 29809 Fitting 12 12 12 070433 2 10 98707 Tube 3 4 OD x 4 7 8 2 11 29753 Fitting 12 12 070120 2 12 29795 Fitting 4 4 070220 1 13 34700 Fitting 4 4 4 070429 1 14 98760 Hose 1 4 x 7 13 16 Drain 1 Gear Case 2000 Series Mot...

Страница 88: ...04561 Gear Pinion 11 Tooth 2 4 304562 Gear Driven 67 Tooth 1 5 37007 Bearing 2 6 37008 Bearing 4 7 37006 Seal Oil 1 8 38979 Washer Flat 2 1 2 x 11 32 2 9 6031 Plug Pipe 1 10 304564 Gasket Housing 1 11 20040 Cap Screw 5 16NC x 2 10 12 20711 Washer Lock 5 16 10 13 2564 Cap Breather 1 14 27465 Bushing Pipe 1 8 x 3 8 1 15 21490 Plug Pipe Magnetic 1 16 38980 Screw Allen Head 5 16 18 x 1 1 17 37010 Key ...

Страница 89: ...it Serial No L4000g4 New Leader 307074 D Page Rev A Gear Case Breather Tube 2 1 ITEM PART NO DESCRIPTION QTY 306890 Tube Group Breather Gear Case 1 306891 Fitting 4 2 630202K 1 2 9005 0 7761 Tubing 1 4 OD Air Brake Black ft 1 5 parts list ...

Страница 90: ...90 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A PWM VALVE PWM CONTROL MANUAL VALVE Control Valve parts list ...

Страница 91: ...7 O Ring 2 4 53962 Spool Rotary 1 5 53963 Ring Snap 2 6 53961 Handle Spool 1 45950 Knob Lever 1 7 53960 Spring 1 8 90696 Shim 2 9 90697 Spool 1 10 90698 O Ring 1 11 90699 Plug 2 12 Set Screw 1 13 O Ring 2 14 Pin Roll 2 15 38576 AA Cartridge 1 16 38576 AB Coil 1 17 38576 AC O Ring 1 18 38576 AD Screw Set 1 19 38576 AE Nut Jam 1 20 88260 Control Box w 27 Cable 1 21 38576 AG Nut 1 22 38576 AF Block C...

Страница 92: ...92 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A Spinner Motor parts list ...

Страница 93: ...er 1 7 306092 Washer Lock 1 8 306089 Nut Lock 1 9 58797 Plug 1 10 23806 Bearing 4 11 23819 Seals Pocket Makes 12 Seals 1 12 23818 Plate 2 13 23820 Gasket 2 14 41954 Housing 1 15 23824 Gear Set 1 16 23812 Cover Port End 1 17 N A Washer 4 18 20190 Cap Screw 4 19 306087 Cover Shaft End 1 20 33809 Seal Excluder 1 21 24458 Key 1 22 30723 Tool Wrench Spinner 1 23 24536 Tool Seal Driver 1 24 23940 Tool S...

Страница 94: ...94 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A conveyor motor 1 1 4 parts list ...

Страница 95: ...3556 Flange Mounting Used on 82462 1 4 73473 Seal 1 5 73474 Seal O Ring 1 6 37385 Race Bearing 1 7 37401 Bearing Thrust Needle 1 8 3065 Key 1 9 37386 Shaft Output Keyed 1 10 73480 Seal O Ring 1 11 83014 Drive 1 12 37388 Plate Spacer 1 13 83015 Gerotor 1 1 4 1 14 22068 Seal O Ring 1 15 37400 Cap End 1 16 37381 Washer Seal 7 17 83016 Cap Screw 7 18 73472 Washer Back up 1 19 73477 Seal O Ring 1 39137...

Страница 96: ...96 Please Give Part No Description Unit Serial No New Leader L4000G4 header 307074 D Page Rev A Decals 14 25 15 parts list parts list ...

Страница 97: ...ortant Adjust Spinner 1 8 39200 Decal Warning Slipping Hazard on fenders 2 9 55630 Decal Warning No Step 2 10 55631 Decal Warning Guard for Protection 2 11 87110 Decal Scale Spinner 1 12 305274 Decal Falling Hazard 1 13 305272 Decal Do Not Ride 1 14 8664 Decal Notice Keep Valve Open 1 15 304264 Decal Notice Cooler 1 8665 Decal Important Hyd Oil Cooler not installed 1 16 31740 Paint Touch Up White ...

Страница 98: ...98 Please Give Part No Description Unit Serial No New Leader L4000G4 307074 D Page Rev A Note 306797 Assy Shown Gauge kit parts list ...

Страница 99: ...lt in Snubber 1 2 306798 Hose 35 dia 100R2 x 160 Assy 1 307509 Hose 25 dia 100R2 x 112 Assy 1 304951 Hose 25 dia x 100 100 R1 Assy 1 3 29765 Fitting 404 070102 1 4 29849 Fitting 4 4 070120 1 29795 Fitting 4 4 070220 1 5 89051 Clamp Insulated Closed AR 6 26562 Clamp Tubing 5 2 7 34129 Grommet Rubber 1 8 304948 Bracket Wldmt Gauge 1 9 34580 Cap Screw 313 18NC x 1 SS 2 10 36424 Washer Flat 313 SS 2 1...

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