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HERBORNER pumpentechnik UNIBAD-X, Руководство по эксплуатации

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HERBORNER pumpentechnik UNIBAD-X Скачать руководство пользователя страница 8

General information

8

Individual components

001

Filter casing

002

Filter strainer

003

Filter cover

004

Star handle

005.1 Screwed connection
005.2 Screwed connection
006

Ball valve

101

Pump casing

113

Intermediate casing

171 

1)

Guiding ring

230

Impeller

320.1 Anti-friction bearing (non drive side)
320.2 Anti-friction bearing (drive side)
400.1 Gasket
400.2 

3)

Gasket

412.1 O-ring
412.2 O-ring
423

Labyrinth ring

433

Mechanical seal

502 

2)

Casing wear ring

554

Washer

702

Return pipe

704

Cooling water pipe

802

Block motor

819

Motor shaft

831

Fan

832

Fan hood

903

Screwed plug

920

Nut

940

Key

1.3 

Wear parts

The specifications relating to the selection of wear parts are 

based on the demand for a two-year operation in accordance 

with DIN 24296.

Wear parts

Number of pumps

(if available)

1

2

3

4

5 6-7 8-9 10-...

Impeller

1

1

1

1

2

2

2

20 %

Mechanical seal set

1

1

1

2

2

2

3

25 %

Anti-friction bearing set

1

1

1

2

2

2

3

25 %

Labyrinth ring

1

1

1

2

2

2

3

25 %

Casing wear ring

1

2

2

2

3

3

4

50 %

Seal set

2

4

6

8

8

9 12 150 %

1.4 

Technical specifications

1.4.1  Model designation

Example:

150-270/0304SPXC-PM-W2-V-S

Nominal diameter of  

pressure flange DN [mm]
Design dimensions
Hydraulic version
Motor rating [kW]

E.g.: 030 = 3.0 kW

Speed

4 

=  1500 (60 Hz: 1800) min

-1

Impeller version
Model

X 

= standard

XC 

=  Cooling jacket version

Motor model

 

= standard

PM 

=  Permanent magnet motor

Materials

W0 

=  mixed materials

W1 

=  all castings manufactured from  

EN-GJL-250

W2 

=  all castings apart from the impeller 

manufactured from EN-GJL-250, impeller 

manufactured from CuAl10Fe5Ni5-C

W3 

=  all castings apart from the impeller  

manufactured from CuSn10-C, impeller 

manufactured from CuAl10Fe5Ni5-C

W4 

=  all castings manufactured from 1.4408

W5 

=  all castings manufactured from  

EN-GJS-400-15

W6 

=  all castings manufactured from 1.4439

W9 

=  Impeller manufactured from  

CuAl10Fe5Ni5-C, intermediate casing 

manufactured from CuSn10-C, pump 

casing manufactured from EN-GJL-250 

with epoxy resin hot powder coating

Flange position

V 

= front

VL 

=  centred between the front and left

L 

= left

HL 

=  centred between the rear and left

H 

= rear

HR 

=  centred between the rear and right

R 

= right

VR 

=  centred between the front and right

Construction

 

= standard

S 

=  special construction

1)

 Only 

exists in case of design with screw propeller.

2)

 Only exists in case of design with closed multi vane impeller in material design W3, but not for 200-250/... and 200-270/...

3)

 Only 

exists for filter strainer without sealing lip.

Содержание UNIBAD-X

Страница 1: ...h water circulating pump Operating manual Model X XC X PM J H Hoffmann GmbH Co KG Littau 3 5 DE 35745 Herborn 49 0 27 72 933 0 49 0 27 72 933 100 info herborner pumpen de www herborner pumpen de Origi...

Страница 2: ...l result in compensation for damages All rights reserved Translation Deliveries to countries of the EEA require the operating manual to be translated in accordance with the language spoken in the resp...

Страница 3: ...Weygand Littau 3 5 35745 Herborn Germany We hereby declare that the Bath water circulating pump UNIBAD XC PM complies with all pertinent provisions of the EC Machinery Directive 2006 42 EC The machine...

Страница 4: ......

Страница 5: ...rotation check 26 5 6 1 Change of direction of rotation 27 5 7 Motor connection diagrams 27 5 7 1 PTC thermistor connection 28 5 8 Frequency converter operation 28 5 9 ETS X4 28 5 10 Laying the pipes...

Страница 6: ...n indoor outdoor and adventure swimming baths water parks and ice sports recreation and hotel facilities for water slides attractions water treatment systems fountains heat recovery systems and indust...

Страница 7: ...M Figure 1a Exploded view X X PM model Model XC Figure 1b Exploded view XC model 1 Only exists in case of design with screw propeller 2 Only exists in case of design with closed multi vane impeller in...

Страница 8: ...ameter of pressure flange DN mm Design dimensions Hydraulic version Motor rating kW E g 030 3 0 kW Speed 4 1500 60 Hz 1800 min 1 Impeller version Model X standard XC Cooling jacket version Motor model...

Страница 9: ...ces An existing ETS X4 permits monitoring of the mechanical seal to protect it from dry running 1 4 5 Drive Athree phase motor with squirrel cage drives the pump The motor is cooled by the dissipation...

Страница 10: ...59 63 3 0 3 6 59 63 4 0 4 8 59 63 5 5 6 6 63 67 7 5 9 0 63 67 11 0 13 2 65 69 15 0 18 0 65 69 18 5 22 2 65 69 22 0 26 4 67 71 30 0 36 0 68 72 37 0 44 4 70 74 45 0 54 0 70 74 55 0 66 0 71 75 Motor data...

Страница 11: ...49 53 3 0 3 6 49 53 4 0 4 8 49 53 5 5 6 6 49 53 7 5 9 0 49 53 11 0 13 2 50 54 15 0 18 0 50 54 18 5 22 2 52 56 22 0 26 4 52 56 30 0 36 0 52 56 Model X PM P2 kW 1500 min 1 1 1 52 1 5 55 2 2 55 3 0 55 4...

Страница 12: ...pplication tips and other particularly useful information It is not a signal word for a dangerous or hazardous situation 2 1 1 Machine identification The information contained in this operating manual...

Страница 13: ...e sure you specify the pump type and the order number Also observe the name plate on the motor The name plate is attached to the fan hood or the motor housing UNIBAD XC ETS X4 An existing ETS X4 elect...

Страница 14: ...t standards to assess the work they have been assigned and are also able to identify any potential dangers 2 5 Obligations of the operator The operator is obligated to instruct his her operating and m...

Страница 15: ...g and reparation of the pump 1 Only trained and authorised persons may install and operate the pump 2 Clearly define and observe the respon sibilities for operating the pump 3 Observe the shut off pro...

Страница 16: ...ecialists Warning Electric current can result in death Disconnect the block motor 802 ac cording to the 5 safety rules When cleaning close any electrical cabinets that are open to prevent dust or wate...

Страница 17: ...ust be designed to support the weight of the pump The driver must be authorised to operate the forklift truck 4 Transport 4 1 Scope of delivery The detailed scope of delivery can be viewed in the orde...

Страница 18: ...section 5 2 Dimensions 4 3 2 Transport with a crane The crane must be able to support the full weight of the pump The operator must be authorised to oper ate the crane Attach the pump to the crane usi...

Страница 19: ...s and be dimensioned in such a way that the star handles 004 on the filter cover 003 can be turned by hand Only then should the pump be installed The connection flanges must be perfectly aligned and s...

Страница 20: ...evice 2 Main controlling dimensions of filter strainer Figure 5a Dimensions X X PM model Figure V Figure L Figure VR Figure VL Figure HL Figure H Figure HR Figure R 3 The terminal box alignment may va...

Страница 21: ...300 380 260 290 27 340 18 543 300 213 100 271 0554X 100 150 950 275 260 270 800 425 291 260 150 300 380 260 290 27 340 18 519 300 188 100 271 0754X 100 150 965 275 260 270 800 425 291 260 150 300 380...

Страница 22: ...80 260 290 27 340 18 543 300 198 100 271 0554X PM 100 150 925 275 260 270 800 425 291 220 150 300 380 260 290 27 340 18 519 300 174 100 271 0754X PM 100 150 950 275 260 270 800 425 291 258 150 300 380...

Страница 23: ...e is sufficient room for the lifting device 2 Main controlling dimensions of filter strainer Figure 5b Dimensions XC model Figure V Figure L Figure VR Figure VL Figure HL Figure H Figure HR Figure R 3...

Страница 24: ...00 150 920 275 260 270 800 425 291 218 150 300 380 260 290 27 340 18 519 300 163 100 331 1104XC 100 150 1015 290 260 270 800 440 291 258 150 300 380 260 290 27 340 18 550 1 227 100 333 1104XC 100 150...

Страница 25: ...0 6 5 5 52 22 0 42 8 6 5 5 52 30 0 57 5 6 0 5 52 60 Hz 1800 min 1 460 V P2 kW I A IA IN 3 5 dB A 1 8 3 5 8 2 3 53 2 6 5 0 7 1 3 53 3 6 7 2 4 4 5 53 4 8 9 6 5 1 5 53 6 6 13 0 5 2 5 53 9 0 18 2 5 1 5 53...

Страница 26: ...can result in death Provide equipotential bonding between the filter casing and building earth 5 5 Motor protection Use a motor circuit breaker or adequate motor protection with a tripping characteri...

Страница 27: ...IBAD XC series the motor shaft has to rotate clockwise from the direction of the motor cover Openings in the intermediate casing allow a glimpse of the motor shaft W2 U2 V2 L1 L2 L3 U1 V1 W1 W2 U2 V2...

Страница 28: ...5 9 ETS X4 For the mounting and electrical connection of the ETS X4 see the included operating instructions 5 10 Laying the pipes Lay the pressure pipes in accordance with the applicable regulations...

Страница 29: ...ging 5 11 Soiling monitor of the filter strainer The degree of soiling of the filter strainer 002 can be checked via a digital pressure sensor or a pressure and vacuum gauge with shut off valve Attach...

Страница 30: ...fill the pump and supply pipe with the pumped medium Then de aerate The ball valve 006 in the intermediate casing 113 is used for venting the pump For pumps of the type UNIBAD XC the ball valve 006 is...

Страница 31: ...indicator to the displayed value 6 3 Operating modes and connecting frequency All models are designed for operating mode S1 continuous operation with a filled pump Figure 7 Screw connection label The...

Страница 32: ...n temperature in the motor and an excessive load on the pump motor seals and bearing Contact the respective manufacturer with regard to the per missible switching frequency for any starter device 6 4...

Страница 33: ...ing and top pling over Notice Pumped media can be hazardous to health Always wear personal protective equipment such as protec tive gloves and glasses The pump is subjected to vibrations during operat...

Страница 34: ...g lubrication Anti friction bearings are provided pre lubricated Danger High magnetic forces during the disas sembly and assembly of PM motors can lead to severe personal injury and property damage Be...

Страница 35: ...ion bearing drive side Anti friction bearing non drive side Greasing interval h Grease quantity g Greasing interval h Grease quantity g 1 1 1 3 5000 7 10000 3 1 5 1 8 5000 7 10000 3 2 2 2 6 5000 10 10...

Страница 36: ...r than the starting value in case of a digital pressure sensor no longer corresponds with the locking indicator in the case of the pressure and vacuum gauge Important Before removing the filter strain...

Страница 37: ...sembly as prescribed 7 8 Disposal The pump and individual components of the pump are to be disposed of in an environmentally friendly manner Contact your public or private disposal companies for furth...

Страница 38: ...e Motor doesn t run Check the electri cal installation Gate valves closed Open gate valves Head too high Check the plant for any impurities and or the layout of the pump Disturbance Cause Trouble shoo...

Страница 39: ...vement of the pump Pump switches too often Observe operat ing mode Motor connected incorrectly Connect motor to correct operating voltage Disturbance Cause Trouble shooting Bearing becomes hot Bearing...

Страница 40: ...pecially for this purpose Observe the operating instructions included in delivery Important Tighten all nuts and bolts clockwise during assembly as prescribed see section 7 7 Tightening torques for nu...

Страница 41: ...loosen the cooling water pipe 704 on the intermediate casing 113 1 Loosen the connecting bolts from the pump casing 101 and intermediate casing 113 2 Prise the complete inter changeable module on the...

Страница 42: ...of the dismantled parts are to be checked for signs of damage and wear cleaned and replaced with original spare parts if necessary Important Nuts 920 with a self locking plastic ring are to be replac...

Страница 43: ...egrease the shaft surface The pretension of the spring is obtained through the instal lation of the impeller 5 Carefully slide the rotating sliding ring with bellows and spring over the motor shaft sh...

Страница 44: ...irection on the pump casing 101 2 Impeller gap too wide Place a shim behind the impeller 230 to compensate the air gap 13 Screw the pump casing 101 to the intermediate casing 113 Cooling hose mounting...

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